Structures and Materials Commons^™

Graphene-Polymer Nanocomposite For Electromagnetic Interference Shielding, Ravi Venkata Surya Sai Mogilisetti

Mechanical and Aerospace Engineering Theses - Archive

Polymers have widespread usage in most industries, such as aerospace, automotive, telecommunications, and medicine, mainly because they have a positive lightweight nature and excellent mechanical properties. One significant advantage of polymeric materials is their ability to combine nano-fillers, greatly enhancing their mechanical, electrical, and thermal properties. In the category of polymer matrices, polypropylene (PP) is notable for its low cost, ease of processing, and balanced mechanical properties. However, its relatively lower modulus and strength limit their applications in high-performance engineering. This research explores the addition of graphene into polypropylene to improve its mechanical properties and establish a conductive network for …

Extending The Applicability Of Thermal Protection System Ballistic Limit Equations Beyond The Testable Regime, William P. Schonberg, Michael D. Squire

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Spacecraft use thermal insulation in their design, which is usually placed on their exterior. As such, it is susceptible to high-speed impacts by meteoroids and orbital debris, which can damage it to a point where the protection it offers is below acceptable limits. It is important to be able to characterize expected levels of damage stemming from such high-speed impacts. In this paper, we extend the applicability of a previously developed ballistic limit equation (BLE) for one such thermal insulation material using the results of a series of Smooth Particle Hydrodynamics Code (SPHC) impact simulations at velocities in excess of …

Linking Molecular Structure Evolution To Mechanical Degradation During Environmental Aging In Conventional And Recyclable Epoxy Systems, Ben T. Jewell

Dissertations, Master's Theses and Master's Reports

The long-term performance of polymeric materials in extreme environments is governed by complex chemical and physical aging processes that alter their molecular structure and mechanical integrity. Conventional thermoset epoxies, while widely used in structural applications, are particularly susceptible to oxidative degradation at elevated temperatures, leading to embrittlement and loss of structural integrity. In the first part of this work, diffusion-limited oxidation (DLO) in a bulk structural epoxy was systematically investigated to establish the link between heterogeneous microstructural evolution and macroscopic mechanical degradation. High-temperature oxidation experiments were conducted in a controlled environmental chamber, and the resulting chemical, thermal, and mechanical changes …

Novel Design And Fabrication Of A High-Speed Transient Heat Flux Sensor For Application To Rotating Detonation Engines, Zachary Todd Tallman

Graduate Theses, Dissertations, and Problem Reports (ETD)

Rotating detonation engine (RDE) combustion systems have been a topic of interest in the pressure gain combustion community for their benefits over traditional gas turbine engine combustors. However, cooling requirements for these engines are significantly higher and less predictable than those of non-detonating engines. To understand and quantify the high-speed heat transfer dynamics within an RDE, a novel high-frequency heat flux sensor is presented. This study aims to design a robust, single-sided sensor that can withstand the high temperature and harsh environment of an RDE for extended durations. Screen printing is used to deposit a layered, platinum-yttria-stabilized zirconia (YSZ) film …

Ground Testing Of A Magnetic-Electrostatic Separation System For Lunar Regolith Beneficiation, Peter Bachle, Charles Wood, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daoru Han

Materials Science and Engineering Faculty Research & Creative Works

The separation of lunar regolith by mineral composition and size category is useful forin-situ resource utilization (ISRU). The research presented herein discusses the designing and development of equipment that has the potential to separate lunar regolith into aluminum, iron-titanium, and magnesium-iron ores. Along with the metal ore separation, this equipment shows the potential to separate regolith by size categories. The combined effect of these separation methods generates output that is valuable to subsequent use in metal and oxygen extraction, additive manufacturing, and regolith sintering processes. The designed equipment uses a dual-strength magnet system with N42 and N52 neodymium magnets for …

Smart Material Actuated Flap, James Lyons, Kristofer Johnson

Williams Honors College, Honors Research Projects

The objective of this project is to develop and evaluate a smart material actuated aerodynamic control surface to determine the viability of these new systems as alternatives to conventional electromechanical and hydraulic systems. The research will begin with the selection of a control surface and actuator design. The concept will then be tailored to create an experimental model for the purposes of this project. Smart materials that suit the model requirements will be selected and procured. Next, the actuators will be shape trained and characterized to meet the model requirements. Then, a benchtop model will be produced for design verification, …

Additive Manufacturing Of Multifunctional Materials And Composites, John Michael Pappas

Doctoral Dissertations

"This research focused on developing fundamental knowledge of process-material interactions for additive manufacturing of multifunctional materials that are highly desirable in high-tech industries for potential weight and space savings. Multifunctional materials are very sensitive to defects, which severely hinder performance. Thus, defect formation was systematically studied to develop strategies and methodologies to efficiently fabricate high-performance materials and composites. Blown-powder-based laser additive manufacturing of transparent spinel ceramics was investigated to reduce porosity and cracking, defects that hindered transparency and mechanical properties. A systematic study of processing parameters revealed that laser power and powder flow rate had the largest effects on defect …

Characterizing Intralaminar Distal Crack And Delamination In Multidirectional Laminates Under Low Velocity Impact: Modeling Approach With Ultrasound Testing Validation, Niildiip Chandraa, Rachel Van Lear, Arief Yudhanto, Yuqing Zhao, David A. Jack, Douglas E. Smith

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Multidirectional laminated composites are essential for load-bearing structures, especially under frequent impact loading. While existing modeling techniques simulate various impact damage modes, our understanding of the underlying mechanisms, specifically the initiation and progression of intralaminar distal cracks and interlaminar delamination, needs improvement. Validating these mechanisms is crucial for enhancing modeling accuracy and expediting the design process. In this work, we propose a three-dimensional finite element modeling (3D FEM) approach aimed at elucidating the impact damage mechanisms in multidirectional carbon fiber reinforced polymer (CFRP). Our model incorporates cohesive zone models (CZM) to simulate the behavior of intralaminar cracks at distal points …

Investigation Of Subsurface Thermal Radiation Phenomena In Fibrous Thermal Protection Systems, Colby L. Gore

Theses and Dissertations--Science, Technology, Engineering, and Mathematics (STEM) Education

Atmospheric re-entry induces intense thermal stress upon vehicles through a high-enthalpy boundary layer that encompasses the craft. To protect these vehicles, numerous insulative methods, known as thermal protection systems (TPS), are deployed to protect the craft during re-entry. The TPS materials insulate the craft from intense thermal transmission that would terminate a mission. In hypersonic environments, vast temperature gradients exist, enforcing the exponential effect of thermal radiation. However, TPS materials are commonly low-density fibrous materials that allow for the potential to be penetrated by thermal radiation. A series of arc-jet tests was completed to replicate enhanced radiative conditions in a …

Gas-Generating Reactive Materials: Design, Evaluation And Effect Of Morphology On Their Ignition And Combustion, Purvam Mehulkumar Gandhi

Dissertations

This work investigates optimizing gas-generating reactive materials, focusing on particle morphology's effect on ignition and combustion behavior. Metal-based gas-generating energetic materials (EMs) are promising alternatives to replace traditional CHNO compounds. Design of advanced metal-based EMs requires consistent ways of evaluating how their characteristics affect their ignition and combustion. Many relevant evaluation approaches exist; however, the results may be difficult to compare directly across different studies. Commonly, experimentalists ignite metal-based EMs in enclosed chambers and report pressures, P. However, direct comparison of these pressures is hindered by variations in the chamber volume, V, and the EM mass, m. To standardize the …

Dynamic Analysis Of Additively Manufactured Tensegrity Structures, Keivan Davami, Russell A. Rowe, Ben Gulledge, Jesse Park, Ali Beheshti, Anthony N. Palazotto, Fariborz Tavangarian, Sadie Beck

Faculty Publications

Herein, we present an analysis, design, and experimental testing of modular prestressed pin-jointed structures constructed from bistable units and inspired by the classical triangular tensegrity prism. Tensegrity structures, characterized by a combination of tension members (cables) and compression members (bars) in a self-equilibrated state, have gained significant attention in engineering over the past two decades due to their unique nonlinear mechanical behavior. The discontinuity of the compression members in tensegrity structures leads to a slightly different failure behavior compared to their lattice structure counterparts, with unprecedented applications. However, traditional fabrication and assembly methods have posed challenges for their widespread adoption. …

Harnessing Extrinsic Dissipation To Enhance The Toughness Of Composites And Composite Joints: A State-Of-The-Art Review Of Recent Advances, Gilles Lubineau, Marco Alfano, Ran Tao, Ahmed Wagih, Arief Yudhanto, Xiaole Li, Khaled Almuhammadi, Mjed Hashem, Ping Hu, Hassan A. Mahmoud, Fatih Oz

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Interfaces play a critical role in modern structures, where integrating multiple materials and components is essential to achieve specific functions. Enhancing the mechanical performance of these interfaces, particularly their resistance to delamination, is essential to enable extremely lightweight designs and improve energy efficiency. Improving toughness (or increasing energy dissipation during delamination) has traditionally involved modifying materials to navigate the well-known strength-toughness trade-off. However, a more effective strategy involves promoting non-local or extrinsic energy dissipation. This approach encompasses complex degradation phenomena that extend beyond the crack tip, such as long-range bridging, crack fragmentation, and ligament formation. This work explores this innovative …

Discrete Particle Dynamics Models: Computational Aspects And Applications, Yuxuan Wu

Doctoral Dissertations and Master's Theses

Particle dynamics considers discrete particles as Newtonian point masses in diverse domains such as, pedestrian particles in pedestrian movement modeling and molecules in material science modeling. These dynamic modeling approaches share a commonality in computational approach where a series of ordinary differential equations are solved for the particle’s motion and equilibrium under active interactions and boundary conditions. In general, particle dynamics approaches are computationally intensive and address problems that require a vast parameter design space. In this dissertation, a computational paradigm is developed for large-scale particle dynamics modeling and demonstrated by three process design applications, (a) infection risk modeling for …

Data Intensive Method For Processing Defect Detection And Mitigation For Composites, Deepak Kumar

Doctoral Dissertations and Master's Theses

Composite manufacturing without processing defects is a crucial step in satisfying the production, performance, and quality requirements of composite materials in various industries. Autoclave processing enables manufacturing of high-quality composite parts with excellent mechanical properties, whereas additive manufacturing (AM) offers adaptability to complex designs and streamlined processes. However, each method presents unique challenges; despite the benefits, autoclave processes can still result in processing defects, and AM is particularly susceptible to processing anomalies owing to the novelty of the process. Ensuring the quality and reliability of composite manufacturing is essential to fully capitalize on the advantages offered by both techniques. Artificial …

Performance Of Multi-Composite Materials With Corrugated And Cell Geometries Under Low-Velocity Impact, Lukas S. Kolbl

Master's Theses

Composite structures have demonstrated great potential to improve mechanical performance in various applications, including ballistics protection. This study demonstrates that the integration of geometrically optimized composites into core-face sheet assemblies provide great impact resistance. The research investigated the performance of two composite manufacturing methods under low-velocity impact through residual strength and damage comparisons. Corrugated core composites were produced with traditional manufacturing methods, namely compression molding, using twelve stacking sequences. These stacking sequences were chosen to represent four laminate groups, where a unique fiber orientation scheme was employed across three laminate thicknesses (6, 8, and 12 layers). In contrast, honeycomb and …

Interlaboratory Study Of The Operational Stability Of Automated Sorption Balances, Samuel L. Zelinka, Samuel V. Glass, Eleanor Q. D. Lazarcik, Emil E. Thybring, Michael Altgen, Lauri Rautkari, Simon Curling, Jinzhen Cao, Yujiao Wang, Tina Kunniger, Gustav Nystrom, Christopher Hubert Dreimol, Ingo Burgert, Mohd Khairun Anwar Uyup, Tumirah Khadiran, Mark G. Roper, Darren P. Broom, Matthew Schwarzkopf, Arief Yudhanto, Mohammad Subah, Gilles Lubineau, Maria Fredriksson, Marcin Strojecki, Wieslaw Olek, Jerzy Majka, Nanna Bjerregaard Pedersen, Daniel J. Burnett, Armando R. Garcia, Els Verdonck, Frieder Dreisbach, Louis Waguespack, Jennifer Schott, Luis G. Esteban, Alberto Garcia-Iruela, Thibaut Colinart, Romain Remond, Brahim Mazian, Patrick Perre, Lukas Emmerich, Ling Li

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Automated sorption balances are widely used for characterizing the interaction of water vapor with hygroscopic materials. These instruments provide an efficient way to collect sorption isotherm data and kinetic data. A typical method for defining equilibrium after a step change in relative humidity (RH) is using a particular threshold value for the rate of change in mass with time. Recent studies indicate that commonly used threshold values yield substantial errors and that further measurements are needed at extended hold times as a basis to assess the accuracy of abbreviated equilibration criteria. However, the mass measurement accuracy at extended times depends …

In-Situ Characterization And Machine Learning Applications For Composite Processing, Pragathi Agraharam Chan

Doctoral Dissertations and Master's Theses

Numerous aircraft and spacecrafts utilize carbon fiber-reinforced polymer structures to significantly enhance their operational efficiency and overall performance. Autoclave composite processing offers a solution for the intricate design of complex structures. However, the rapid temperature and strain fluctuations experienced during the processing gives rise to a multitude of defects and residual stresses in the composite. In this study, we have devised an in-situ methodology that leverages Digital Image Correlation (DIC) and Machine Learning Applications to effectively observe and track defect deformations occurring throughout the process. This process presents a dataset derived from the curing process of 40 carbon fiber-reinforced polymer …

Ridds: Removal Of Irregular Debris Using Double Nets, Kayann Coote

Doctoral Dissertations and Master's Theses

The quantity of debris in Earth’s orbit is increasing at an alarming rate, and without a sustainable solution, this will detriment the space environment, impacting the future of space travel and space traffic management. While numerous debris removal concepts and designs have been proposed, very few have made it to actual flight tests, and none can remove debris at a fast enough rate to stop debris growth. For debris currently in orbit, most proposed systems are costly on a large scale and cannot adapt to the wide variety of debris shape and geometry and tumbling. The purpose of the proposed …

Kinetic Modeling Of Dust Grain Dynamics In Electrostatic Sieving, Aaron Berkhoff, Easton Ingram, Fateme Rezaei, Jeffrey Smith, David Bayless, William Schonberg, Daoru Han

Chemical and Biochemical Engineering Faculty Research & Creative Works

A new kinetic particle modeling framework was developed to investigate electrostatic transport of lunar regolith dust particles with applications to the concept of electrostatic sieving. the new approach is based on kinetic particle dynamics and includes major modules of sampling the particle size distribution, solving electric fields, and tracking motion of charged dust grains. a case study for a concept of electrostatic sieving was chosen to validate the new model. the simulation achieved similar performance of particle size classification as reported in the literature. the new model is computationally efficient (takes a few minutes on a PC-type laptop computer) so …

Development And Processing Of Shape Memory Polymer Composites (Smpcs) For Application In Structural Robotics And Robotic Sensors., Kavish Sudan

Electronic Theses and Dissertations

Shape Memory Polymers (SMPs) have attracted significant attention since their introduction in the 1980s due to their remarkable ability to regain their original shape from a temporarily deformed state when exposed to an external stimulus, typically heat. This shape memory effect, driven by thermal transitions such as the glass transition temperature (T_g) or melting temperature (T_m), has made SMPs highly attractive for applications in soft robotics, aerospace, and biomedical devices. However, SMPs face challenges such as limited mechanical strength, thermal stability, and electrical conductivity, which hinder their broader adoption in advanced applications. To address these challenges, …

Space Radiation Assessment And Mitigation: Meeting The Growing Demand For Shielding Solutions By Enhancing Models And Exploring Novel Shielding Opportunities, M. Laura Sorgi Johann

Doctoral Dissertations and Master's Theses

The rapid growth of satellite technology and the increasing presence of vulnerable technology and human life in space have highlighted the need for improved shielding materials. Industry standard protocols for shielding are being pushed to their limits as we gain a deeper understanding of the harsh space environment and as chip sizes approach the scale of radiation wavelengths. Furthermore, the commercialization of space is attracting interest from industries such as pharmaceuticals and semiconductor crystal growing, as they explore the potential benefits of zero-gravity production environments. However, the eagerness to develop lighter shielding and the lack of consideration for existing tools …

Tension–Compression Fatigue Of A Hybrid Polymer-Matrix/Ceramic-Matrix Composite At Elevated Temperature, Marina B. Ruggles-Wrenn, Joshua Schmidt

Faculty Publications

Fully reversed tension–compression fatigue of a hybrid material comprising polymer matrix composite (PMC) co-cured with a ceramic matrix composite (CMC) was investigated. The PMC portion had a polyimide matrix reinforced with 15 plies of carbon fibers woven in an eight-harness satin weave (8HSW). The CMC portion had three plies of a quartz-fiber 8HSW fabric in a zirconia-based ceramic matrix. The hybrid PMC/CMC was developed for use in aerospace thermal protection systems (TPS). Hence, the experimental setup aimed to simulate the TPS service environment—the CMC side was kept at 329 °C, whereas the PMC side was open to laboratory air. Compression …

Optimization Of A Plate Beam System For Energy Harvesting Using A Piezoelectric Material, Jose Manuel Almendros Espantaleon

Doctoral Dissertations and Master's Theses

With a continuously growing demand for power, driven by the need to reduce our environmental footprint, this research provides an examination of the potential of energy harvesting with smart materials technology and its practical applications. The energy harvesting system considered here works on generating energy through vibrations of a piezoelectric material beam which will undergo sustained vibrations due to flow of air over its surface. It is assumed that sustained limit cycle oscillations of this system will occur at the flutter velocity. This research creates an optimization framework to obtain the best values of parameters that will result in the …

Additively Manufactured Flexible Piezoelectric Wave-Based Multifunctional Sensor, Rishikesh Srinivasaraghavan Govindarajan

Doctoral Dissertations and Master's Theses

The demand for acoustic wave-based sensors has rapidly increased in the aerospace, chemical, gas, and biological fields due to their versatility in sensing measurands. This study aims to develop a flexible piezoelectric sensor exhibiting enhanced piezoelectric properties using additive manufacturing techniques that can detect mechanical strains and gas or volatile organic compounds (VOCs) by incorporating functional material into the sensing layer. This research explores piezoelectric substrate fabrication through diverse additive manufacturing techniques, including new material development made of polymer/nano-fillers with electrodes that are filled using different printing techniques. Notably, the design of the interdigital transducer (IDT) in the piezoelectric sensor …

Team F16: Autonomous Research Plane, Andrew Sugamele, Andrew Whitacre, Nicholas Toal, Cole Bushur

Mechanical Engineering

The autonomous research plane is a remote-controlled plane used for both in-flight data collection and to explore new manufacturing methods for Design Build Fly, an engineering club on campus. The club does not have the resources or time to implement data collection for their competition plane, so we built a plane in parallel, following similar rules to mimic the work and schedule that the club would use during their season. We first did research and analysis to determine the structure of the plane, geometry of wings, sizing of the tail, and what airfoil to choose. The manufacturing process included making …

Sizing Wind Tunnel Heater For High Enthalpy Conditions, Justin M. Slavick

Master's Theses

This paper determines the feasibility of adding a heater to an existing blowdown supersonic wind tunnel to unlock new high-enthalpy test applications, considering cost and power requirements at a variety of different states. This process includes both modeling the current range of test section properties in Cal Poly's blowdown wind tunnel and determining the new range of properties that a heat exchanger could induce. These results are verified with a computational fluid dynamics study. Additionally, sublimation and ablation properties of materials are explored to create appropriate models to study atmospheric re-entry once the heat exchanger is implemented.

It is found …

Rover On A Chip (Roach) Debris Utility & Solar Shell Technology (Dusst), Joshua Aaron Tuttobene, Jacquelyn Rose Banh, Nathan Christopher Chapman, Tanner Casey Wells

Mechanical Engineering

The Rover on A Chip project’s Debris Utility and Solar Shell Technology team’s final design is outlined in this document. Starting with the design of our system, this document highlights important progress made since the Critical Design Review and fully describes our final design and verification of our final prototype. We then justify these design choices by testing multiple functionalities and conditions to ensure they will meet all of our specifications. Next, we describe in detail our procurement manufacturing method for the project. Lastly, we wrap up by discussing recommendations and the next steps for the project moving forward.

Since …

The Effect Of Atomic Oxygen On Additively Manufactured Materials, Ryan Grogan

Master's Theses

Additive manufacturing (AM) is a rapidly developing manufacturing method utilized in fields such as the aerospace industry. In-space AM is a technology of interest for the future of spaceflight, including on-orbit manufacturing. However, AM materials are subject to defects that may impact their performance in space-based applications. How these defects change the material’s reaction to the space environment, specifically atomic oxygen (AO), has only recently been explored. AO is a highly corrosive, dominant constituent in low Earth orbit that causes continuous erosion of spacecraft surfaces. The effect of AO on various AM materials is investigated in this thesis. Stainless steel, …

A Comprehensive Investigation Of The Influence Of Geometric Structure On The Shape Memory Performance Of Nafion, Jade Thomas

Physics Undergraduate Honors Theses

While perfluorosulfonic acid (PFSA) membranes have primarily been used in fuel cells due to their chemical, thermal, and mechanical stability, one PFSA, Nafion, boasts two unique characteristics: a broad glass transition (~55 °C to 130 °C) and a temperature-persistent electrostatic network. The combination of these two characteristics endows Nafion with exceptional shape memory properties – the ability of a material to morph and transform into pre-programmed shapes when exposed to an external stimulus – with enhanced permanent shape memorization, and a potentially near-infinite number of temporary shape memorization. This study focused on expanding the base of knowledge surrounding Nafion’s shape …

A Comprehensive Investigation Of The Influence Of Geometric Structure On The Shape Memory Performance Of Nafion, Jade Thomas

Mechanical Engineering Undergraduate Honors Theses

While perfluorosulfonic acid (PFSA) membranes have primarily been used in fuel cells due to their chemical, thermal, and mechanical stability, one PFSA, Nafion, boasts two unique characteristics: a broad glass transition (~55 °C to 130 °C) and a temperature-persistent electrostatic network. The combination of these two characteristics endows Nafion with exceptional shape memory properties – the ability of a material to morph and transform into pre-programmed shapes when exposed to an external stimulus – with enhanced permanent shape memorization, and a potentially near-infinite number of temporary shape memorization. This study focused on expanding the base of knowledge surrounding Nafion’s shape …