Structures and Materials Commons^™

Harnessing Extrinsic Dissipation To Enhance The Toughness Of Composites And Composite Joints: A State-Of-The-Art Review Of Recent Advances, Gilles Lubineau, Marco Alfano, Ran Tao, Ahmed Wagih, Arief Yudhanto, Xiaole Li, Khaled Almuhammadi, Mjed Hashem, Ping Hu, Hassan A. Mahmoud, Fatih Oz

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Interfaces play a critical role in modern structures, where integrating multiple materials and components is essential to achieve specific functions. Enhancing the mechanical performance of these interfaces, particularly their resistance to delamination, is essential to enable extremely lightweight designs and improve energy efficiency. Improving toughness (or increasing energy dissipation during delamination) has traditionally involved modifying materials to navigate the well-known strength-toughness trade-off. However, a more effective strategy involves promoting non-local or extrinsic energy dissipation. This approach encompasses complex degradation phenomena that extend beyond the crack tip, such as long-range bridging, crack fragmentation, and ligament formation. This work explores this innovative …

Damage Control Measures In Composites: Focus On Damage Tolerance Of Aerospace Structures, Kais Jribi

Doctoral Dissertations and Master's Theses

Barely Visible Impact Damage (BVID) in composite materials presents a stealthy yet significant risk to structural integrity, particularly challenging due to its elusive nature. The approach adopted here diverges from traditional methodologies, focusing on the novel application of Digital Image Correlation (DIC) to map surface area changes during in-situ Compression After Impact (CAI) tests. This technique allows for an in-depth analysis of planar strains along the x and y axes, shedding light on the material's behavior under stress.

A pivotal advancement lies in developing a method for precisely identifying when BVID-induced delamination recommences. By meticulously analyzing strain pattern deviations along …

Carbon Fiber Recycling: Delamination System, Aaron Eastman

All Undergraduate Projects

The production of composite wings at Boeing causes carbon fiber waste and CWU Mechanical Engineering Technology students have been tasked in designing a carbon fiber recycling system. This project was brought forth and funded by the Joint Center for Aerospace Technology Innovation (JCATI). There are three subsystems that make up the carbon fiber recycling system, the delamination system, shredding system, and the oven. The purpose of this project was to increase the efficiency and effectiveness of the delamination system of the carbon fiber recycling system. The old system reached approximately 30-40 percent delamination with one pass through the system, and …

How The Spatial Correlation In Adhesion Properties Influences The Performance Of Secondary Bonding Of Laminated Composites, Xiaole Li, Ran Tao, Arief Yudhanto, Gilles Lubineau

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Spatial heterogeneity of adhesion properties is known to result in bridging during debonding of secondary bonded composite joints. The ligaments that bridge both substrates have crack-arrest features and thus significantly enhance the fracture resistance of joints. We have investigated the effect of randomly distributed adhesion properties between the adhesive layer and each composite substrate in previous works; however, the spatial correlation of adhesion heterogeneity within or between the substrates and how it effects the failure of secondary bonded composites is still poorly understood. In this current work, we assume that the spatial heterogeneity of adhesion follows a log-normal distribution. The …

An Experimental Approach That Assesses In-Situ Micro-Scale Damage Mechanisms And Fracture Toughness In Thermoplastic Laminates Under Out-Of-Plane Loading, H. Wafai, A. Yudhanto, G. Lubineau, R. Yaldiz, N. Verghese

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Studying the response of laminated composites under out-of-plane loading routinely involves mechanical tests, such as quasi-static indentation or impact. The phenomenology during these tests is so complex that it is difficult to identify different material properties related to each failure mechanism (damage mode). We aim at providing an experimental approach, which is practical and fast, for assessing the in-situ micro-scale damage mechanism and extracting the fracture toughness in thermoplastic laminates under out-of-plane loading. To this end, we developed a dedicated, micro-scale, three-point bending (micro-3PB) test fitted inside a scanning electron microscope (SEM). In a single experiment, we were able: (i) …

Experimentation Of Mode I And Mode Ii Fracture Of Uni-Directional Composites And Finite Element Analysis Of Mode I Fracture Using Cohesive Contact, Joseph Daniel Garrett

Master's Theses

As the use of fiber-reinforced composites has increased over the decades, so has the need to understand the complexity of their failure mechanisms as engineers seek to improve the damage tolerance of composite laminated structures. One of the most prevalent and limiting mode of failure within composite laminates is delamination, since it not only reduces a structures stiffness and strength, but can be very difficult to detect without the use of special non-destructive equipment. Industry testing organizations have utilized several fracture tests in order to characterize the fracture toughness of composite materials under different loading conditions. For this research, ASTM …

An Investigation Of Damage Arrestment Devices On Carbon Fiber Sandwich Specimens Under Dynamic Loading, Gabriel Sabino Sanchez

Master's Theses

This research studies the effects of a damage arrestment device embedded between a carbon fiber facesheet and foam core to find whether there is an increase in the structural integrity of the sandwich composites. Experimental and theoretical finite element analyses are implemented for two different composite sandwich geometries; plates and beams. Each structure consisted of the same loading criteria and was restricted to the same vibration fixture during the experiment. An accelerometer was placed on the composite plate to record the amplitude and the natural frequencies of the composite structure. Each composite specimen is then fixed to the surface of …

The Effects Of A Damage Arrestment Device On The Mechanical Behavior Of Sandwich Composite Beams Under Four-Point Bending, Richard Anthony Davis

Master's Theses

The demand for an insert on composite sandwich structures to aid in the arrestment of face-core delamination is of great need.  This research studies the use of a damage arrestment device (DAD) that connects the carbon fiber face sheets to the foam core to find whether an increase in the structural integrity of the sandwich beam results.  Experimental analysis was employed to test the samples and was verified by a theoretical and finite element approach.

The mechanical properties of LTM45/CF1803 pre-impregnated carbon fiber and Last-A-foam FR 6710 polyvinylchloride foam were experimentally analyzed using ASTM D3039 and ASTM D1621 standards respectively …

Delamination Of Sandwich Composites, Richard Anthony Davis

Aerospace Engineering

The use of shear keys to help stop or inhibit the face-sheet core delamination of sandwich composite beams under monotonic loading was analyzed in Cal Poly’s structural design lab. The composite beams were treated with the same boundary conditions as the ASTM D5528 double cantilever beam bending in which both faces of the beam remain free; one of the faces would have a debonded side and the other would not. An aluminum tab is attached to the top of the specimens and the load is applied there. Each specimen has piezoelectric sensors that are utilized in the detection of delamination …