Structures and Materials Commons^™

Thermal Modeling Of Additive Manufacturing Using Graph Theory: Validation With Directed Energy Deposition, Jordan Severson

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Metal additive manufacturing (AM/3D printing) offers unparalleled advantages over conventional manufacturing, including greater design freedom and a lower lead time. However, the use of AM parts in safety-critical industries, such as aerospace and biomedical, is limited by the tendency of the process to create flaws that can lead to sudden failure during use. The root cause of flaw formation in metal AM parts, such as porosity and deformation, is linked to the temperature inside the part during the process, called the thermal history. The thermal history is a function of the process parameters and part design.

Consequently, the first step …

Expedient Airfield Runway Repair Using Folded Fiberglass Mat, Christopher Y. Tuan, Willaim C. Dass

Department of Civil and Environmental Engineering: Faculty Publications

For expedient airfield runway repair, the US Air Force has developed a folded fiberglass mat to cover craters repaired with a well-compacted granular base material. The objective of this study was to evaluate the adequacy of using polymer plugs to anchor the mat to a repaired asphalt pavement for heavy aircraft operations. The effort consisted of materials testing, field experiments and analytical modeling. An 89,800-kg (198,000-pound) load cart having the footprint of a single C-5 main gear was pulled on a mat with wheels locked to simulate full braking forces. Anchor bushings were instrumented to measure anchor loads. A simplified …

Volatile Condensible Material Deposition In Leo Simulated Environment, Jinya Pu

Department of Electrical and Computer Engineering: Dissertations, Theses, and Student Research

Room Temperature Vulcanized (RTV) silicone and compounds are widely used in outer-space for bonding or potting spacecraft components. In geosynchronous equatorial orbit (GEO), the silicone may outgas species which can condense on optically sensitive surfaces and degrade their performance, therefore shortening the lifetime of spacecraft. In low-earth-orbit (LEO), the silicone rubber is subject to an energetic and corrosive environment. Atomic oxygen (AO) and ultraviolet radiation can cause abrasion and degradation of the silicone rubber, cause changes in existing condensed VCM films and affect the properties of VCM films condensing in this atmosphere. Experiments were performed to simulate GEO conditions. In …

Heat Transfer Enhancement And Applications Of Femtosecond Laser Processed Metallic Surfaces, Corey M. Kruse

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

In the present work, functionalized 304 stainless steel metallic surfaces were created with the use of a Femtosecond Laser Surface Processing (FLSP) technique. The laser processing technique produces self-organized micro/nanostructures on the surface. The heat transfer performance of various FLSP functionalized surfaces were characterized through pool boiling and Leidenfrost experiments. Enhancement in both the nucleate and film boiling heat transfer were observed through an increase of the critical heat flux and heat transfer coefficient as well as shifts in the Leidenfrost temperature respectively. For both experiments, a polished reference sample was used as a baseline line to compare against the …

Elastic–Plastic Analysis And Strength Evaluation Of Adhesive Joints In Wind Turbine Blades, Yi Hua, Ananth Ram Mahanth Kasavajhala, Linxia Gu

Department of Mechanical and Materials Engineering: Faculty Publications

The objective of this paper is to investigate the performance of adhesive joints of carbon/epoxy wind turbine blade subjected to combined bending and tension loadings through finite element method. The influence of adhesive material properties and geometrical details including fillet and imperfections was examined in terms of interlaminar stresses in the adhesive layer. The variation of stress intensity with change in adhesive shear modulus has also been investigated, while contour integral method was used for evaluating the stress intensity factors (SIF) at the imperfection tip. Furthermore, the strength of the joint was assessed through the crack initiation and propagation analysis. …

Peridynamic Model For Dynamic Fracture In Unidirectional Fiber-Reinforced Composites, Wenke Hu, Youn Doh Ha, Florin Bobaru

Department of Mechanical and Materials Engineering: Faculty Publications

We propose a computational method for a homogenized peridynamics description of fiber-reinforced composites and we use it to simulate dynamic brittle fracture and damage in these materials. With this model we analyze the dynamic effects induced by different types of dynamic loading on the fracture and damage behavior of unidirectional fiber-reinforced composites. In contrast to the results expected from quasi-static loading, the simulations show that dynamic conditions can lead to co-existence of and transitions between fracture modes; matrix shattering can happen before a splitting crack propagates. We observe matrix–fiber splitting fracture, matrix cracking, and crack migration in the matrix, including …

A Shock Tube Technique For Blast Wave Simulation And Studies Of Flow Structure Interactions In Shock Tube Blast Experiments, Nicholas N. Kleinschmit

Department of Engineering Mechanics: Dissertations, Theses, and Student Research

Improvised explosive devices (IED’s) are widely used against US and allied forces fighting in Iraq and Afghanistan. Exposure to IED blast may cause blast-induced traumatic brain injury (bTBI). The injury mechanisms are however not well understood. A critical need in bTBI-related research is the ability to replicate the loading conditions of IED blast waves in a laboratory environment. In this work, experimental studies have been carried out to explore the use of the shock tube technique for generating air shock waves that mimic the temporal and spatial characteristics of free-field blast waves and to investigate the blast wave-test sample interactions …

Studies Of Dynamic Crack Propagation And Crack Branching With Peridynamics, Youn Doh Ha, Florin Bobaru

Department of Engineering Mechanics: Faculty Publications

In this paper we discuss the peridynamic analysis of dynamic crack branching in brittle materials and show results of convergence studies under uniform grid refinement (m-convergence) and under decreasing the peridynamic horizon (δ-convergence). Comparisons with experimentally obtained values are made for the crack-tip propagation speed with three different peridynamic horizons.We also analyze the influence of the particular shape of themicro-modulus function and of different materials (Duran 50 glass and soda-lime glass) on the crack propagation behavior. We show that the peridynamic solution for this problem captures all the main features, observed experimentally, of dynamic crack propagation and branching, as well …

Multiscale Modeling Of Impact On Heterogeneous Viscoelastic Solids With Evolving Microcracks, Flavio V. Souza

Department of Engineering Mechanics: Dissertations, Theses, and Student Research

Multiscale computational techniques play a major role in solving problems related to viscoelastic composite materials due to the complexities inherent to these materials. In the present work, a numerical procedure for multiscale modeling of impact on heterogeneous viscoelastic solids containing evolving microcracks is proposed in which the (global scale) homogenized viscoelastic incremental constitutive equations have the same form as the local scale viscoelastic incremental constitutive equations, but the homogenized tangent constitutive tensor and the homogenized incremental history dependent stress tensor depend on the amount of damage accumulated at the local scale. Furthermore, the developed technique allows the computation of the …

Aircraft Quality Casting Standards, Robert Katz, Robert Bolin , Depositor

Robert Katz Publications

These standards are to be used in connection with the Handbook for Instructions for Aircraft Designers, 8^th Edition …

In the radiography of aircraft castings, markings appearing on the film may be attributed to either the condition of the castings examined, or to some details of the radiographic process entirely unrelated to the quality of the castings, These latter patterns must be recognized and related to the radiographic process so that sound castings will not be unnecessarily rejected. Radiographs must be carefully compared with the surface irregularities of the casting they represent before an attempt is made to …