Structures and Materials Commons^™

Stabilized Cargo Relay Aircraft For Precision Payload Yielding, Dato A. Tabidze, Michael Conely, Ben Courtney

Senior Design Project For Engineers

As military missions become more complicated, warfighters need more capable drones to use across diverse scenarios. The same also applies to civilian applications, like infrastructure inspection, package delivery, and disaster response. Current multirotor drones, also known as unmanned aircraft systems (UAS), provide simplicity, affordability, and ease of operation; however, their primary limitation is their low payload-to-weight ratio, which typically falls at 1:1 or less. The DARPA Lift Challenge aims to shatter the heavy lift bottleneck, seeking novel drone designs that can carry payloads more than four times their weight, which would revolutionize the way we use drones across all sectors. …

Structural Batteries For Aerospace Applications, Tariqullah Wardak

Honors Undergraduate Theses

There is increasing pressure on the aviation sector to lower carbon emissions and switch to entirely electric and hybrid propulsion systems. However, the feasibility of standard lithium-ion batteries for long-range aircraft is limited, as they add substantial weight and occupy significant volume. Structural batteries, which combine load-bearing capability with energy storage, offer a potential pathway to lighter and more efficient aerospace systems.

This work investigates a carbon-fiber-based structural battery that utilizes carbon fiber as both a current-collecting, load-bearing electrode and a component of the composite structure. In contrast to lithium-ion chemistries, a zinc-based aqueous electrolyte is chosen for better environmental …

Simulation Of Rocket Response To Electromagnetic Environments Using Finite Element Modeling, Eden Powers

Fall Showcase for Research and Creative Inquiry

The purpose of this project is to develop a rocket model in FEMAP with NX-Nastran to simulate how a rocket might respond when exposed to external electromagnetic conditions. A simplified model of the SpaceX Starship will be constructed and analyzed to explore how various electromagnetic conditions interact with the rocket’s materials and geometry.

Reusing Materials In The Aerospace Industry, Lama Alanazi, Burtegeljin Gombosuren, Byhalia Jewett

Beyond: Undergraduate Research Journal

This research explores the material recycling methods used by the aerospace industry, particularly in comparison to the reusability of aerospace materials and with the objective to find uses for recycled materials from aircraft. Through an analysis of various other material mitigation methods, it is apparent that the physical degradation of materials after they go through recycling processes and the cost of recycling are the most prominent issues holding the aerospace industry back from being able to recycle aircraft up to 100%. From a comparison of physical characteristics of materials after reprocessing, several materials were found to meet industry standards, while …

Short Strand Carbon Fiber Reinforced Polylactic Acid Filament For Additive Manufacturing, Dale Chenoweth, Lukas Seggi, Luke Phillips

Williams Honors College, Honors Research Projects

In this design project, the additive manufacturing filament of short strand carbon fiber (SSCF) reinforced polylactic acid (PLA) composite was developed. The micro-size, precision cut SSCFs were mixed with the PLA pellets through a melting homogenization process. Through this process the composite material block is cut and divided into pieces for ease of pelletizing. The material block pieces are then pelletized to be fed through the single screw extruder to develop the SSCF-PLA composite filament. The SSCF-PLA filaments were manufactured with a varying amount of SSCF ranging from 0.5% to 10% of the material block's weight. Development of a 1% …

Computational And Experimental Investigation Of Mass Reduced Aircraft Wing Ribs, Charles R. Fricks Iii

College of Graduate Studies: Theses & Dissertations

This study seeks to develop and evaluate a novel design of mass reduced aircraft wing ribs through the topology optimization method. For comparison, the same examination is performed on ribs with normal internal geometry. The wing rib design is based on that of the Gulfstream G650 transonic jet. The rib was divided into three segments for analysis based around the positions of the two spars. Only the center section of the rib (that being between the forward and aft spars) is mass optimized, while the leading and trailing edges of the ribs (outside the spars) will be kept solid for …

Characterization Of Directed Energy Deposition Additively Manufactured Grcop-42 Alloy, Scott Landes

Electronic Theses and Dissertations

GRCop is an alloy family constructed of copper, chromium, and niobium and was developed by NASA for high heat flux applications. The first of its kind, GRCop-84, was specifically designed for the environments seen by channel cooled main combustion chamber liners. To further increase thermal conductivity while maintaining material strength characteristics, the percentage of alloying elements were cut in half and GRCop- 42 was developed. In recent years, NASA has successfully additively manufactured GRCop with comparable material characteristics to wrought GRCop using a Laser Powder Bed Fusion (L-PBF) process. Benefits of this process include fabrication of intricate cooling channels as …

In-Situ Measurement Of Resin Shrinkage For Aerospace Components, Samarth Motagi

Doctoral Dissertations and Master's Theses

Resin shrinkage due to chemical changes and thermal gradients plays an important role in the residual stress evolution during composite manufacturing. In this thesis, we develop a new in-situ experimental approach for measuring resin shrinkage during curing with the help of digital image correlation (DIC) instrumented on a specially designed autoclave with borosilicate viewports. The images of the resin sample are captured at regular intervals with the help of DIC to measure the displacement and strains during the curing process. We utilize this method for a comparative analysis of resin shrinkage in two common aerospace epoxies, Epoxy 105 and EPON …

Development Of A Multi-Probe Kelvin Scanner Device For Industrially-Relevant Characterization Of Surface-Activated Carbon Fiber Reinforced Thermoplastic Composites, Kirby Simon

McKelvey School of Engineering Graduate Student Theses & Dissertations

Carbon fiber reinforced thermoplastic (CFRTP) composites are becoming increasingly attractive materials in manufacturing due to their lightweight nature, mechanical strength, and corrosion resistance. Surface activation of these materials is usually required during processing to increase the bond strength of assemblies (aerospace and automotive industries) or improve adhesion with implants (biomedical industry). Industrially-relevant, nondestructive quality control methods for assessing the activation state of these materials do not currently exist, however. Applying principles discovered through the use of scanning probe microscopy, a multiple-probe Kelvin scanning (MPKS) device has been developed that can assess the uniformity of the activation state of plasma-treated CFRTP …

Ultraviolet Imager Application For A Cube Satellite, Jason Grillo, Troy Hajjar, Brady Hill

Mechanical Engineering

This document serves as the final design review (FDR) report for the 2018 Cal Poly CubeSat Ultraviolet Imager senior project, sponsored by UC Berkeley Space Sciences Laboratories (SSL). SSL wants to monitor the ionosphere above Earth to gain a better understanding of its properties and particle interactions. Far Ultraviolet (FUV) imaging is a good way to obtain high quality images of the ionosphere and the Earth's auroras, and advancement in optic technologies have made cube satellites (CubeSats) an ideal vessel for a FUV imager, as they are relatively low-cost, lightweight, and can be repeatedly deployed. These CubeSat FUV imagers could …

Assessment And Comparison Of Aviation Manufacturing Industries Throughout Mexico And Brazil, Omar E. Morsi, Kelly A. Whealan-George, Aaron D. Clevenger

International Journal of Aviation, Aeronautics, and Aerospace

This literature review serves to provide insight and understanding in regards to the evolving aviation manufacturing industry throughout the globe and more specifically, Mexico and Brazil. Increased demand for aircraft units both in the commercial and private sectors have led to unprecedented expansions in aircraft manufacturing across the industry. In order to illuminate certain potentials and current growth levels of such industries, this review will delve into an array of information and specifications in regards to economic, political, and cultural influences throughout both Mexican and Brazilian markets respectively. In conclusion, the review will identify the transformation of an aviation manufacturing …

Design Of Shape-Conforming Nosecone For Optimal Fluid Flow From Transonic To Supersonic Range, Anna Tombazzi

Williams Honors College, Honors Research Projects

Modern flight vehicles, such as rockets, missiles, and airplanes, experience a force caused by forebody wave drag during the flight. This drag force is induced when the frontal point of each vehicle breaks the pressure wave during flight. Efforts to reduce this wave drag force to improve flight efficiency include modifying the nosecone profile of the flight vehicles to lower the drag force.

This project revolved around creating a design to make the transformation of nosecone shapes from a ¾ Parabolic profile to a ½ Power Series profile possible, mid-flight. Using a novel nosecone assembly, shape memory alloys (SMAs) and …

An Investigation Of Damage Arrestment Devices Application With Fastener/Hole Interaction, Richard Vincent S. Balatbat

Master's Theses

This thesis presents a parametric study on the effects of how damage arrestment devices application interacts with a fastener in a composite sandwich panel. The primary objective of the damage arrestment device was to prevent the failure of the composite face sheet, such as crack propagation, around the hole/fastener joint. The damage arrestment devices are made of composite strips that are inserted under the face sheet to increase the overall structural strength of the panel and to prevent the propagation of failure along the hole. This was supposed to be a quicker and stronger alternative to potted inserts for composite …

Modeling Disk Cracks In Rotors By Utilizing Speed Dependent Eccentricity, Andrew L. Gyekenyesi, Jerzy T. Sawicki, Wayne C. Haase

Mechanical Engineering Faculty Publications

This paper discusses the feasibility of vibration-based structural health monitoring for detecting disk cracks in rotor systems. The approach of interest assumes that a crack located on a rotating disk causes a minute change in the system’s center of mass due to the centrifugal force induced opening of the crack. The center of mass shift is expected to reveal itself in the vibration vector (i.e., whirl response; plotted as amplitude and phase versus speed) gathered during a spin-up and/or spin-down test. Here, analysis is accomplished by modeling a Jeffcott rotor that is characterized by analytical, numerical, and experimental data. The …