Structures and Materials Commons^™

40 - Design, Fabrication, And Installation Of Morphing Control Surfaces For Small-Scale Uas, Kyle Purser

Undergraduate Research Symposium

Morphing control surface technology, inspired by organic structures and compliant mechanisms, offers significant potential for enhancing the aerodynamic efficiency and performance of unmanned aerial systems (UAS). Despite these benefits, its adoption has been hindered by complexities in design, manufacturing, and installation, particularly when compared to traditional flap systems. This research explores the design, fabrication, and integration of morphing control surfaces for small-scale UAS using additive manufacturing techniques. To reduce costs and streamline the design process, fused deposition modeling (FDM) additive manufacturing was employed for component fabrication. An off-the-shelf Horizon Sport Cub S2 served as the testing platform, modified with a …

Mechanics Of Pure Bending And Eccentric Buckling In High-Strain Composite Structures, Jimesh D. Bhagatji, Oleksandr G. Kravchenko, Sharanabasaweshwara Asundi

Mechanical & Aerospace Engineering Faculty Publications

To maximize the capabilities of nano- and micro-class satellites, which are limited by their size, weight, and power, advancements in deployable mechanisms with a high deployable surface area to packaging volume ratio are necessary. Without progress in understanding the mechanics of high-strain materials and structures, the development of compact deployable mechanisms for this class of satellites would be difficult. This paper presents fabrication, experimental testing, and progressive failure modeling to study the deformation of an ultra-thin composite beam. The research study examines the deformation modes of a post-deployed boom under repetitive pure bending loads using a four-point bending setup and …

Restoration Of Strength In Polyamide Woven Glass Fiber Organosheets By Hot Pressing, Mohammad Nazmus Saquib, Edwing Chaparro-Chavez, Christopher Morris, Kuthan Çelebi, Diego Pedrazzoli, Mingfu Zhang, Sergii G. Kravchenko, Oleksandr G. Kravchenko

Mechanical & Aerospace Engineering Faculty Publications

Thermoplastic composite organosheets (OSs) are increasingly recognized as a viable solution for automotive and aerospace structures, offering a range of benefits including cost-effectiveness through high-rate production, lightweight design, impact resistance, formability, and recyclability. This study examines the impact response, post-impact strength evaluation, and hot-pressing repair effectiveness of woven glass fiber nylon composite OSs across varying impact energy levels. Experimental investigations involved subjecting composite specimens to impact at varying energy levels using a drop-tower test rig, followed by compression-after-impact (CAI) tests. The results underscore the exceptional damage tolerance and improved residual compressive strength of the OSs compared to traditional thermoset composites. …

Exploring Additive Manufacturing In A Space Environment - A Capstone Design Project Experience, Zain Zafar Khan, Zachary Alan Sobelman, Sharanabasaweshwara Asundi

Mechanical & Aerospace Engineering Faculty Publications

The employment of additive manufacturing in the non-standard environments like space, ships, or submarines has the potential to be an advanced utility not only in the pre-flight production of aerospace components and structures, but also for the onboard manufacturing of components and tools necessary for future space missions. For example, the ability to produce tools and structural components on the International Space Station can provide the space community the opportunity to make repairs and upgrades to the space station without wasting time and resources transporting such materials through additional missions. Additive manufacturing would allow for space missions to use on …

Model-Based Systems Engineering For A Small-Lift Launch Facility, Walter Mcgee Taraila, Sharanabasaweshwara Asundi

Mechanical & Aerospace Engineering Faculty Publications

A study of model‐based systems engineering (MBSE) applied to a small‐lift launch facility is presented. The research uses Systems Modeling Language (SysML) products and functional diagrams to document the ground systems on a launch pad servicing a small class payload (0–2 tons). With the projected growth in launch cadence of small‐lift rockets in the coming decade, there is a need to design increasingly complex launch systems with greater efficiency. The potential improvements in project communication, quality, and productivity are explored by developing a model following the ISO/IEC 15288 technical process framework and the International Council on Systems Engineering (INCOSE) Object‐Oriented …

Bayesian Model Averaging Based Storage Lifetime Assessment Method For Rubber Sealing Rings, Di Liu, Shaoping Wang, Chao Zhang, Mileta M. Tomovic

Engineering Technology Faculty Publications

Rubber sealing ring is one of the most widely used seals. It is always stored for a period of time before put into use, especially in aeronautic and aerospace applications. It is necessary to evaluate the storage lifetime of rubber sealing rings. However, due to the long storage lifetime of rubber sealing rings, two issues need to be handled, including model uncertainty and lack of storage lifetime data. A Bayesian model averaging based storage lifetime assessment method for rubber sealing rings is proposed in this article. The Gamma distribution model and Weibull distribution model are selected as the candidate models …

Measuring Space Radiation Shielding Effectiveness, Amir Bahadori, Edward Semones, Michael Ewert, James Broyan, Steven Walker

Mathematics & Statistics Faculty Publications

Passive radiation shielding is one strategy to mitigate the problem of space radiation exposure. While space vehicles are constructed largely of aluminum, polyethylene has been demonstrated to have superior shielding characteristics for both galactic cosmic rays and solar particle events due to the high hydrogen content. A method to calculate the shielding effectiveness of a material relative to reference material from Bragg peak measurements performed using energetic heavy charged particles is described. Using accelerated alpha particles at the National Aeronautics and Space Administration Space Radiation Laboratory at Brookhaven National Laboratory, the method is applied to sample tiles from the Heat …

Response Surface Optimization Of Electron Beam Freeform Fabrication Depositions Using Design Of Experiments, Patricia A. Quigley

Engineering Management & Systems Engineering Theses & Dissertations

The Electron Beam Freeform Fabrication (EBF³ ) System is a material depositing, layer additive technique that produces three dimensional (3D) parts out of a wide range of metals in high vacuum, using an electron beam and wire feedstock. Screening deposition trials on a titanium alloy, Ti-6Al-4V, at the National Aeronautics Space Administration (NASA) revealed selective vaporization of the aluminum content of linear prototypes when subjected to chemical analysis. In this study, the aluminum content, bead height and bead width output responses were analyzed from a systematic study of the effects that the interactions of the EBF³ processing parameters …

Experimental Investigation Of Active Control Of Bluff Body Vortex Shedding, Ilteris Koc

Mechanical & Aerospace Engineering Theses & Dissertations

Mean and fluctuating forces acting on a body are strongly related to vortex shedding generated behind it. Therefore, it is possible to obtain substantial reductions of at least the unsteady forces if vortex shedding is controlled or its regularity is reduced. While conventional active flow control methods are mainly concerned with direct interaction with, and alteration of, the mean flow about a body, modern techniques involve altering existing flow instabilities using relatively small inputs to obtain large-scale changes of mean flows. Aerodynamic flow control may be intended to delay or suppress boundary layer separation through creation of a boundary layer …

Assessment Of Preliminary Design Approaches For Metallic Stiffened Cylindrical Shell Instability Problems, Vicki Owen Britt

Mechanical & Aerospace Engineering Theses & Dissertations

A preliminary design tool for metallic stiffened fuselage cylindrical panels subjected to longitudinal compression has been developed and validated by comparison to test results. Several methodologies for stiffened panel buckling and failure predictions were examined and evaluated. An appropriate level of analysis fidelity was determined for different failure modes and design details. Results from panel tests conducted to verify analytical methods used to design the Gulfstream V aircraft were presented. The panels were representative of four general skin/stringer configurations on the aircraft. Finite Element analyses and standard analytical methods were used to predict panel failure loads. The accuracy of the …

Propulsion Enhancement Contributions To The Performance Of Space Launch Vehicles, Russell H. Edwards

Mechanical & Aerospace Engineering Theses & Dissertations

A research effort has been undertaken to investigate critical aspects of launch vehicle performance as affected by variations in specific launch vehicle parameters. The major portion of the study involves liquid propellant systems. However, since solid propellant systems also play a role in today's launch systems, a representative solid-propellant launch vehicle has also been analyzed. The research undertaken determined that the payload capability of a space launch vehicle, or, conversely, the vehicle total liftoff mass, is highly sensitive to the manner in which the space launch vehicle is staged. The research has led to the development and programming of a …

Development Of A Coupled Fluid/Structure Aeroelastic Solver With Applications To Vortex Breakdown-Induced Twin Tail Buffeting, Steven J. Massey

Mechanical & Aerospace Engineering Theses & Dissertations

Simulation of tail buffet is studied for several delta wing-vertical tail configurations. Flow conditions are chosen such that the wing primary-vortex cores experience vortex breakdown and the resulting turbulent wake flow impinges on the vertical tail. The dimensions and material properties of the vertical tails are chosen such that the deflections are large enough to insure interaction with the flow, and the natural frequencies are high enough to facilitate a practical computational solution. This multi-disciplinary problem is solved sequentially for the fluid flow, the elastic deformations and the grid displacements. The flow is simulated by time accurately solving the laminar, …

Micron-Level Actuator For Thermal-Fluid Control In Microchannels, Nurhak Erbas

Mechanical & Aerospace Engineering Theses & Dissertations

Effectiveness of an actuator is investigated for thermal-flow control in microchannels. First, simulations of a single actuator in a quiescent external medium are performed in order to study the parameters characterizing the synthetic jet flow from the actuator. For this purpose, a simplified, two-dimensional configuration is considered. The membrane motion is modeled in a realistic manner as a moving boundary in order to accurately compute the flow inside the actuator cavity. The geometric and actuation parameters of the actuator are investigated to define the effectiveness of the jet flow. The study is done initially at macro scales. Then, the flow …

Boundary Interference Assessment And Correction For Open Jet Wind Tunnels Using Panel Methods, Wael Ahmed Mokhtar

Mechanical & Aerospace Engineering Theses & Dissertations

The presence of nearby boundaries in a wind tunnel can lead to aerodynamic measurements on a model in the wind tunnel that differ from those that would be made when the boundaries of the moving fluid were infinitely far away. The differences, referred to as boundary interference or wall interference, can be quite large, such as when testing aircraft models developing high lift forces, or whose wingspan is a large fraction of the wind tunnel width, or high drag models whose frontal area is a large fraction of the tunnel cross section. Correction techniques for closed test section (solid walled) …

Shape Memory Alloy Applications On Control Of Thermal Buckling, Panel Flutter And Random Vibration Of Composite Panels, Xinyun Guo

Mechanical & Aerospace Engineering Theses & Dissertations

Shape Memory Alloy (SMA) has a unique ability to recover large prestrain (up to 8∼10% elongation for Nitinol, a typical SMA material) completely when the alloy is heated (e.g. aerodynamic heating) above the austenite finish temperature Af. An innovative concept is to utilize the large recovery stress by embedding the prestrained SMA in a traditional fiber-reinforced laminated composite plate, which is called SMA hybrid composite (SMAHC) plate. In this research, static thermal and aerothermal deflections, dynamic panel flutter and random response are investigated for traditional composite plates and SMAHC plates under combined aerodynamic, random and thermal loads by employing nonlinear …

Nonlinear Flutter Of Curved Panels Under Yawed Supersonic Flow Using Finite Elements, Mohamed Salim Azzouz

Mechanical & Aerospace Engineering Theses & Dissertations

In the extensive published literature on panel flutter, a large number of papers are dedicated to investigation of flat plates in the supersonic flow regime. Very few authors have extended their work to flutter of curved panels. The curved geometry generates a pre-flutter behavior, triggering a static deflection due to a static aerodynamic load (SAL) over the panel as well as dynamic characteristics unique to this geometry. The purpose of this dissertation is to provide new insights in the subject of flutter of curved panels. Finite element frequency and time domain methods are developed to predict the pre/post flutter responses …

Pilot Performance And Eye Movement Activity With Varying Levels Of Display Integration In A Synthetic Vision Cockpit, Julie Michele Stark

Psychology Theses & Dissertations

The primary goal of the present study was to investigate the effects of display integration in a simulated commercial aircraft cockpit equipped with a synthetic vision display. Combinations of display integration level (low/high), display view (synthetic vision view/traditional display), and workload (low/high) were presented to each participant. Sixteen commercial pilots flew multiple approaches under IMC conditions in a moderate fidelity fixed-base part-task simulator. Pilot performance data, visual activity, mental workload, and self-report situation awareness were measured.

Congruent with the Proximity Compatibility Principle, the more integrated display facilitated superior performance on integrative tasks (lateral and vertical path maintenance), whereas a less …

Computation Of Shock Induced Noise In Imperfectly Expanded Supersonic Jets, Bulent Imamoglu

Mechanical & Aerospace Engineering Theses & Dissertations

Screech noise exists only in imperfectly expanded jets. The exit pressure of imperfectly expanded jets does not match ambient pressure, so expansion or compression waves appear out of the nozzle and generate shock cell patterns. Screech is generated by the interaction of shock cells and instability waves. Many experiments and computations have been done to model screech noise, but it is not yet a very well known subject.

A numerical study is performed to understand screech generation mechanisms and to compare with latest experiments. A supersonic underexpanded jet of 25.4 mm diameter is modeled for cases of Mach numbers of …

Nonlinear Response And Fatigue Estimation Of Aerospace Curved Surface Panels To Acoustic And Thermal Loads, Adam Przekop

Mechanical & Aerospace Engineering Theses & Dissertations

This work presents a finite element modal formulation for large amplitude free vibration of arbitrary laminated composite shallow shells. The system equations of motion are formulated first in the physical structural-node degrees of freedom (DOF). Then, the system is transformed into general Duffing-type modal equations with modal amplitudes of coupled linear bending-inplane modes. The linear bending-inplane coupling is due to the shell curvature as well as unsymmetric lamination stacking. Multiple modes, inplane inertia, and the first-order transverse shear deformation for composites are considered in the formulation. A triangular shallow shell finite element is developed from an extension of the triangular …

Implementation And Testing Of Unsteady Reynolds-Averaged Navier-Stokes And Detached Eddy Simulation Using An Implicit Unstructured Multigrid Scheme, Juan A. Palaez

Mechanical & Aerospace Engineering Theses & Dissertations

Investigation and development of the Detached Eddy Simulation (DES) technique for the computation of unsteady flows on unstructured grids are presented. The motivation of the research work is driven by the ultimate goal of predicting separated flows of aerodynamic importance, such as massive stall or flows over complex non-streamlined geometries. These cases, in which large regions of massively separated flow are present, represent a challenge for conventional Unsteady Reynolds-Averaged Navier-Stokes (URANS) models, that in many cases, cannot produce solutions accurate enough and/or fast enough for industrial design and applications. A Detached Eddy Simulation model is implemented and its performance compared …

Numerical Study Of Two-Dimensional Secondary Injection Into A Mach 3.5 Freestream, Stephen C. Coghill

Mechanical & Aerospace Engineering Theses & Dissertations

Upstream interaction within a dual-mode scramjet engine is investigated numerically. The upstream interaction is investigated by increasing the freestream-to-injector pressure ratio. The constant area duct and sudden expansion geometries are used to achieve these results. Analysis using the symmetry boundary condition is compared to the full boundary condition for the constant area duct. Numerical analysis of the Mach 3.5 freestream is conducted using normal sonic injection of nitrogen gas to create the upstream interaction. Comparisons, where applicable, are made to experimental results. Due to the high speed of the flowfield, oblique shockwaves are present causing numerical convergence difficult to achieve. …

New Approaches To Gortler And Tollmien-Schlichting Boundary-Layer Instabilities, Vijay Kalburgi

Mechanical & Aerospace Engineering Theses & Dissertations

A detailed understanding of the physical processes that lead to instability and transition in the external viscous boundary layers of airfoils has been the goal of researchers for decades. This study seeks to enhance our understanding of Gortler and Tollmien-Schlichting instabilities through a critical review of prior theoretical methodology and fundamental experiments, the development of dimensionally consistent disturbance equations, and novel interpretation of the resulting flow physics revealed by their solutions to explain the process of transition.

Gortler vortices arise in boundary layers along concave surfaces due to centrifugal effects and these vortices in combination with other instabilities play an …

Modeling Aspects Of Magnetic Actuators And Magnetic Suspension Systems, V. Dale Bloodgood Jr.

Mechanical & Aerospace Engineering Theses & Dissertations

This dissertation is a study of new modeling techniques developed for magnetic suspension systems. The techniques discussed are modifications of magnetic circuit theory and fundamental eddy current models. The techniques are compared against experimental test results and finite element data. The information gained from the experimental testing is used to provide insight into magnetic bearing design.

A small-gap modeling technique called extended circuit theory is developed that incorporates information about the system gained from finite element data, or experimental data, to be included in the analytic model. The variations between the classical magnetic circuit model and the finite element model …

Finite Element Modal Formulation For Panel Flutter At Hypersonic Speeds And Elevated Temperatures, Guangfeng Cheng

Mechanical & Aerospace Engineering Theses & Dissertations

A finite element time domain modal formulation for analyzing flutter behavior of aircraft surface panels in hypersonic airflow has been developed and presented for the first time. Von Karman large deflection plate theory is used for description of the structural nonlinearity and third order piston theory is employed to account for the aerodynamic nonlinearity. The thermal loadings of uniformly distributed temperature and temperature gradients across the panel thickness are incorporated into the finite element formulation. By applying the modal reduction technique, the number of governing equations of motion is reduced dramatically so that the computational time of direct numerical integration …

Supersonic Combustion And Mixing Characteristics Of Hydrocarbon Fuels In Screamjet Engines, Ahmed A. Taha

Mechanical & Aerospace Engineering Theses & Dissertations

The combustion characteristics of gaseous propane in supersonic airflow using the rearward-facing step that is swept inward from both end sides is studied. The effect of sweeping the step on the flow field features of propane combustion is investigated.

The study of the supersonic combustion of ethylene is carried out using different combustor configurations, different main fuel equivalence ratios, and different pilot fuel equivalence ratios.

The swept step shows the ability to hold the propane flame in the supersonic air stream without extinction. It was found that the side sweeping of the combustor exhibits the high temperature and combustion products …

Active And Adaptive Flow Control Of Twin-Tail Buffet And Applications, Zhi Yang

Mechanical & Aerospace Engineering Theses & Dissertations

Modern fighter aircraft with dual vertical tails are operated at high angles of attack. The vortex generated by leading edge extension (LEX) breaks down before reaching the two vertical tails. The wake of highly unsteady, turbulent flow causes unbalanced broadband aerodynamic loading on the tails and may produce severe buffet on the tails and lead to tail fatigue failure.

Flow suction along the vortex cores (FSVC) is investigated as an active control method for tail-buffet alleviation. Suction tubes have been tilted at different angles to study the control effectiveness of suction tubes orientation. Flow field response, aerodynamic loading and aeroelastic …

Optimal Aeroelastic Vehicle Sensor Placement For Root Migration Flight Control Applications, Abdul Ghafoor Al-Shenhabi

Mechanical & Aerospace Engineering Theses & Dissertations

An important step in control design for elastic systems is the determination of the number and location of control system components, namely sensors. The number and placement of sensors can be critical to the robust functioning of active control systems, especially when the system of interest is a large high-speed aeroelastic vehicle. The position of the sensors affects not only system stability, but also the performance of the closed-loop system. In this dissertation, a new approach for sensor placement in the integrated rigid and vibrational control of flexible aircraft structures is developed. Traditional rigid-body augmentation objectives are addressed indirectly through …

On Multifunctional Collaborative Methods In Engineering Science, Jonathan B. Ransom Sr.

Mechanical & Aerospace Engineering Theses & Dissertations

Engineers are challenged to produce better designs in less time and for less cost. Hence, to investigate novel and revolutionary design concepts, accurate, high-fidelity data must be assimilated rapidly into the design, analysis and simulation process. This data assimilation should consider diverse mathematical modeling and multi-discipline interactions necessitated by concepts exploiting advanced materials and structures. Integrated high-fidelity methods with diverse engineering applications provide the enabling technologies to assimilate these high-fidelity, multi-disciplinary data rapidly at an early stage in the design. These integrated methods must be multifunctional, collaborative and applicable to the general field of engineering science and mechanics.

Multifunctional methodologies …

An Integrated Risk Analysis Methodology In A Multidisciplinary Design Environment, Katrina R. Hampton

Engineering Management & Systems Engineering Theses & Dissertations

Design of complex, one-of-a-kind systems, such as space transportation systems, is characterized by high uncertainty and, consequently, high risk. It is necessary to account for these uncertainties in the design process to produce systems that are more reliable. Systems designed by including uncertainties and managing them, as well, are more robust and less prone to poor operations as a result of parameter variability.

The quantification, analysis and mitigation of uncertainties are challenging tasks as many systems lack historical data. In such an environment, risk or uncertainty quantification becomes subjective because input data is based on professional judgment. Additionally, there are …

Ls-Dyna3d Modeling And Simulation For Uncontained Engine Debris Impact On Fuselage Skins, Robin Eileen Lawson

Mechanical & Aerospace Engineering Theses & Dissertations

Impact and penetration events for uncontained engine debris on fuselage skins are simulated using the LS-DYNA3D finite element analysis code. The LS-DYNA3D code is a nonlinear transient dynamic simulation tool with contact algorithms for impact. A finite element analysis is used to simulate the penetration of aluminum plates impacted by titanium impactors on aircraft-like skin panels. By gaining a more comprehensive understanding of this dynamic impact event, this work is meant to contribute to improving designs for damage tolerance and residual strength by providing modeling and analysis guidelines for the analyst.

Parametric studies are performed to determine the influence of …