Structures and Materials Commons^™

Design, Fabrication, Structural Testing, And Numerical Analysis Of A Small Scale Composite Wing, Jacob David Gaunt, Juan Carlos Flores, Vincent Andrew Perry

Aerospace Engineering

A small scale composite wing based on a design found on an experimental aircraft was designed, constructed, and tested dynamically and statically. The wing was constructed similarly to an experimental aircraft wing. The performed static test was intended to produce pure bending. Strain gages were used to measure strains on the wing structure. The strains were converted to stresses to aid in analysis. The static test results suggested that the wing was actually under torsion. Four structural modes were found from the static test. A finite element analysis model was made to compare experimental results to numerical analytical results. The …

Delamination Of Sandwich Composites, Richard Anthony Davis

Aerospace Engineering

The use of shear keys to help stop or inhibit the face-sheet core delamination of sandwich composite beams under monotonic loading was analyzed in Cal Poly’s structural design lab. The composite beams were treated with the same boundary conditions as the ASTM D5528 double cantilever beam bending in which both faces of the beam remain free; one of the faces would have a debonded side and the other would not. An aluminum tab is attached to the top of the specimens and the load is applied there. Each specimen has piezoelectric sensors that are utilized in the detection of delamination …

Neural Network Fatigue Life Prediction In Notched Aluminum Specimens From Acoustic Emission Data, Muhammed Arif Okur

Master's Theses - Daytona Beach

This purpose of this research was to identify fatigue crack growth and predict failure for 7075-T6 aluminum notched bars under uniaxial tensile loading using acoustic emission (AE) data. The experiments performed in this study extend the results obtained by previous researchers who used maximum cyclic loads of 4,000, 3,000, and 2,000 pounds at a stress ratio of R = 0.0 and a frequency of 1 Hz to perform the fatigue tests. For this research the cyclic load remained at 2,000 pounds, but an additional ten specimens were tested in order to increase the amount of AE data available to the …

Compression Testing Of Composite Laminated Foam Under Thermal Loading And With Central Holes, Dominic Surano, Jonathan Russo, Daniel Leighton

Aerospace Engineering

A study was conducted to investigate the effect of heat on composite sandwich plates, fabricated with the vacuum resin infusion process, with center holes of varying diameters. The study involved conventional notched specimens and notched specimens with shear keys, both of which were subjected to monotonic inplane compression loading. Hole diameter was be varied from one to four inches in one inch increments. Loading rate was applied using the Instron machine at one millimeter per minute. The diameter of the shear key around the holes varied from one inch to four inches in one inch increments. The specimens were placed …

Development Of A Flapping Wing Design Incorporating Shape Memory Alloy Actuation, Jeffrey A. Barrett

Theses and Dissertations

This research sought to validate a proof of concept regarding shape memory alloy actuation of a flapping-wing blimp. Specimen wires were subjected to cyclic voltage at increasing frequencies to quantify expected strains. A laser vibrometer captured 2048 sample velocities during single contraction and elongation cycles, and the resulting samples were used to calculate displacements. Displacements were determined ten times for each specimen and frequency to compute averages. Subsequently, a circumventing frame was designed to encase a blimp envelope and provide support for a flapping motion actuation system. Contraction of shape memory wire translated force to the flapping mechanism via bellcranks, …

Investigation Of A Novel Compact Vibration Isolation System For Space Applications, Steven D. Miller

Theses and Dissertations

A novel compact vibration isolation system was designed, built, and tested for the Space Chromotomography Experiment (CTEx) being built by Air Force Institute of Technology (AFIT) researchers. CTEx is a multifunctional experimental imaging chromotomographic spectrometer designed for flight on the International Space Station (ISS) and is sensitive to jitter caused by vibrations both through the support structure as well as those produced on the optical platform by rotating optical components. CTEx demands a compact and lightweight means of vibration isolation and suppression from the ISS structure. Vibration tests conducted on an initial isolator design resulted in changes in the chosen …

Mechanical Properties Characterization And Business Case Analysis Of The Fiber Metal Laminate Glare-3 For Use As Secondary Aircraft Structure, Benjamin O. Elton

Theses and Dissertations

This effort explored the mechanical characteristics and economic feasibility of using the fiber metal laminate, GLARE-3, as a secondary aircraft structure; specifically, the cargo floor of a C-130. The mechanical properties were determined through static four-point bending and tensile testing and dynamic impact testing. Aggregate behavior of the constituent materials was predicted using a model which consisted of Mass Volume Fraction (MVF) and Classical Laminated Plate Theory (CLPT) methods using known values for the constituents. Static testing was conducted on coupon-level specimens using standardized testing procedures. Static tensile tests were conducted on specimens with four different fiber orientations, 0°, 22.5°, …

Fatigue Behavior Of An Advanced Sic/Sic Composite With An Oxidation Inhibited Matrix At 1200°C In Air And In Steam, Jacob Delapasse

Theses and Dissertations

The fatigue behavior of an advanced Silicon Carbide/Silicon Carbide (SiC/SiC) ceramic matrix composite (CMC) with oxidation inhibited matrix was investigated at 1200˚C in laboratory air and in steam environments. The composite consisted of an oxidation inhibited SiC matrix reinforced with Hi-Nicalon fibers coated with pyrolytic carbon (PyC) with a boron carbide overlay woven into eight-harness-satin (8HS) weave plies. Tensile stress-strain behavior and tensile properties were evaluated at 1200˚C. Tension-tension fatigue tests were conducted in both laboratory air and in steam at 1200˚C at frequencies of 0.1 Hz, 1.0 Hz, and 10 Hz. The tension-tension fatigue tests had a ratio of …

Experiments With Geometric Non-Linear Coupling For Analytical Validation, Jonathan D. Boston

Theses and Dissertations

This study was focused on obtaining accurate experimental data for the validation of the geometrically exact beam theory from a series of experiments in which high quality surface shape and deflection data was collected. Many previous experiments have experienced issues with data collection or test articles which the researchers were unable to overcome. The test program was performed in two stages: qualification and joined-wing. The qualification stage validated the experimental procedures on simple 72 in long aluminum beams with 8 in x 0.5 in cross-sections. The joined-wing stage was the primary experiment focused on obtaining quality data for use in …

Consideration Of Wear Rates At High Velocity, Chad S. Hale

Theses and Dissertations

The development of the research presented here is one in which high velocity relative sliding motion between two bodies in contact has been considered. The experimental results of a VascoMax 300 maraging steel slipper sliding on an AISI 1080 steel rail during a January 2008 sled test mission were considered for the determination of high velocity wear rates. The numerical model, based on a metallographic study of a test slipper, contained all of the physical features present in order to adequately characterize high velocity wear rates. Two-dimensional, plane strain models have been implemented in the explicit finite element code, ABAQUS. …

Effectsof Prior Aging At 260 °C In Argon On Inelastic Deformation Behavior Of Pmr-15 Polymer At 260 °C: Experiment And Modeling, Bradley K. Diedrick

Theses and Dissertations

The purpose of this research was to investigate the inelastic deformation behavior of PMR-15 neat resin, a high-temperature polymer, at 260 °C. The experimental program was designed to explore the influence of strain rate on loading and unloading behaviors. In addition, the effect of prior strain rate on creep, relaxation, and recovery responses was evaluated. The material exhibits positive, nonlinear strain rate sensitivity in monotonic loading. Early failures occur before fully establishing inelastic flow. The creep, relaxation, and recovery responses are significantly influenced by prior strain rate. The experimental results suggest the behavior of PMR-15 at 260 °C can be …

Consideration Of Wear Rates At High Velocities, Stephen P. Meador

Theses and Dissertations

The goal of this research is to study sliding contact wear of test sled slippers at high velocities. Experimentation representative of the slippers is infeasible, so numerical studies are used. An Eulerian-Lagrangian hydrocode called CTH is used to study mechanical wear. Failure criteria have been established to evaluate the stresses and strains resulting from the hydrocode simulation of a single asperity collision. The results from the hydrocode simulations are scaled to account for slipper bounce and multiple asperities, and these results produce total wear values that are approximately 90% of total experimental wear. Slipper thermodynamics have also been evaluated. The …

Part Count: Monolithic Part Effects On Manufacturing Labor Cost, An Aircraft Applied Model, Aaron M. Lemke

Theses and Dissertations

There are significantly different manufacturing processes and part counts associated with composites that are not currently addressed within the aircraft procurement and life cycle management processes in the Department of Defense (DoD). A series of affordability initiatives have culminated in significant evidence over the last decade to better quantify the impact of primarily composite structures in aircraft. An Air Force Research Laboratory program, Advanced Composite Cargo Aircraft (ACCA), provides substantial support for the impact of part size on life cycle cost for payload aircraft. This research evaluates select methods used and seeks to introduce modifications to the projected manufacturing hours …

Modeling Disk Cracks In Rotors By Utilizing Speed Dependent Eccentricity, Andrew L. Gyekenyesi, Jerzy T. Sawicki, Wayne C. Haase

Mechanical Engineering Faculty Publications

This paper discusses the feasibility of vibration-based structural health monitoring for detecting disk cracks in rotor systems. The approach of interest assumes that a crack located on a rotating disk causes a minute change in the system’s center of mass due to the centrifugal force induced opening of the crack. The center of mass shift is expected to reveal itself in the vibration vector (i.e., whirl response; plotted as amplitude and phase versus speed) gathered during a spin-up and/or spin-down test. Here, analysis is accomplished by modeling a Jeffcott rotor that is characterized by analytical, numerical, and experimental data. The …

Constrained Kalman Filtering Via Density Function Truncation For Turbofan Engine Health Estimation, Daniel J. Simon, Donald L. Simon

Electrical and Computer Engineering Faculty Publications

Kalman filters are often used to estimate the state variables of a dynamic system. However, in the application of Kalman filters some known signal information is often either ignored or dealt with heuristically. For instance, state variable constraints (which may be based on physical considerations) are often neglected because they do not fit easily into the structure of the Kalman filter. This article develops an analytic method of incorporating state variable inequality constraints in the Kalman filter. The resultant filter truncates the probability density function (PDF) of the Kalman filter estimate at the known constraints and then computes the constrained …

Multiscale Transformation Field Analysis Of Progressive Damage In Fibrous Laminates, Yehia Bahei-El-Din, Ritesh Khire, Prabhat Hajela

Centre for Advanced Materials

As part of an ongoing effort to model uncertainty propagation across multiple scales in fibrous laminates, this paper presents a deterministic transformation field analysis for modeling damage progression under membrane forces and bending moments. In this approach, equivalent eigenstresses are computed in the phases and/or plies such that their respective stress components that satisfy the underlying failure criteria are reduced to zero. Superposition of the solutions found for the undamaged laminate under applied loads and under the eigenstress field provide the entire response. Failure criteria are based on stress averages in the fiber and matrix. Damage mechanisms considered are frictional …

Modified Sandwich Structures For Improved Impact Resistance Of Wind Turbine Blades, Yehia Bahei-El-Din, Mostafa Shazly, I. El-Habbal, Y. Elbahy

Centre for Advanced Materials

Wind turbine blades are susceptible to damage due to fatigue as well as impact by flying objects and parts broken off failed blades of nearby wind towers. Localized, permanent compression of the foam core and delamination of the fibrous composite face sheets are typical damage modes and can lead to progressive structural failure. Sandwich structures modified by inclusion of flexible polyurethane (PU) layers within the cross section are examined under both impact and dynamic loads. Finite element models of sandwich structures with conventional and modified designs show that sandwich designs modified with PU interlayes exhibit reduced foam core crushing and …

Studies Of Dynamic Crack Propagation And Crack Branching With Peridynamics, Youn Doh Ha, Florin Bobaru

Department of Engineering Mechanics: Faculty Publications

In this paper we discuss the peridynamic analysis of dynamic crack branching in brittle materials and show results of convergence studies under uniform grid refinement (m-convergence) and under decreasing the peridynamic horizon (δ-convergence). Comparisons with experimentally obtained values are made for the crack-tip propagation speed with three different peridynamic horizons.We also analyze the influence of the particular shape of themicro-modulus function and of different materials (Duran 50 glass and soda-lime glass) on the crack propagation behavior. We show that the peridynamic solution for this problem captures all the main features, observed experimentally, of dynamic crack propagation and branching, as well …

Investigation Into Contact Resistance And Damage Of Metal Contacts Used In Rf-Mems Switches, Kevin W. Gilbert

Theses and Dissertations

This research examines the physical and electrical processes involved in lifecycle failure of Microelectromechanical (MEMS) Radio-Frequency (RF) cantilever beam ohmic contact switches. Failures of these switches generally occur at the contact, but complete details of performance of microcontacts are difficult to measure and have not been previously reported. This study investigated the mechanics of microcontact behavior by designing and constructing a novel experimental setup. Three representative contact materials of varying microstructure (Au, Au5%Ru, Au4%V₂O₅) were tested and parameters of contact during cycling were measured. The Au4%V₂O₅, a dispersion strengthened material developed at …

Fatigue Behavior Of An Advanced Sic/Sic Composite At Elevated Temperature In Air And In Steam, Devon T. Christensen

Theses and Dissertations

The fatigue behavior of an advanced Silicon Carbide/Silicon Carbide (SiC/SiC) ceramic matrix composite (CMC) was investigated at 1200 ˚C in laboratory air and in steam environments. The composite consisted of a SiC matrix reinforced with Boron Nitride (BN) coated Hi-Nicalon fibers woven into eight-harness-satin (8HS) weave plies. Tensile stress-strain behavior and tensile properties were also evaluated at 1200 ˚C. Tension-tension fatigue tests were conducted in both laboratory air and in steam at 1200 ˚C at frequencies of 0.1 Hz, 1.0 Hz, and 10 Hz. The tension-tension fatigue tests had a ratio of minimum stress to maximum stress of R = …

Effects Of Delamination On Composite Sandwich Structures Under Static And Fatigue Loading, Eugene Everett Eswonia

Master's Theses

This thesis will present the experimental and numerical analysis of composite sandwich structures under monotonic and fatigue loading. The sandwich skins were made of fiberglass and the core used was a closed cell PVC foam. Initial delaminations were introduced into the sandwich structures during manufacturing to see the effect of delamination size on the ultimate strength and monotonic fracture. Fiberglass rods, called shear keys, added to the foam core to determine whether or not they increased the strength of the test specimens. Furthermore, shear key locations were also varied and their effects noted. The fixed rate static behavior for all …

An Analytical Investigation Of Natural Frequency For A Symmetric Composite Box-Beam With Thermal Effects, Lakshmi Narayana Sanjeev Chitikela

Master's Theses - Daytona Beach

The main purpose of the following analysis is to develop an analytical method for determining the natural frequency of a symmetric composite box-beam subjected to temperature gradient. A set of coupled partial differential equations of motion is obtained by means of small defection theory and D'Alembert's method. The Smith and Chopra stiffness matrix is used in the governing equations of motion and an appropriate MATLAB® code has been written to solve for the stiffness matrix elements of the box-beam. The resulting governing equations of motion are solved to obtain the natural frequencies of the box-beam in flap and lag directions …

Compression After Impact Load Prediction In Graphite/Epoxy Laminates Using Acoustic Emission And Artificial Neural Networks, Anthony Michael Gunasekera

Master's Theses - Daytona Beach

The purpose of this research was to investigate the effectiveness of artificial neural networks (ANNs) in predicting the compression after impact (CAI) load of graphite/epoxy laminates from acoustic emission (AE) nondestructive testing (NDT) data. Thirty-four 24-ply bidirectional woven cloth laminate coupons were constructed and impacted at various energy levels ranging from 8 to 20 Joules, generating barely visible impact damage (BVID). Acoustic emission data were acquired as the coupons were compressed to failure. Not having been analyzed by previous experimenters, several noise tests were also performed to determine the impact of external noise on acoustic emission data during testing. Once …

Application Of Systems Engineering To Rapid Prototyping For Close Air Support, John M. Colombi, Richard G. Cobb

Faculty Publications

Twenty-first century military operations have brought forth many new challenges for the Armed Forces of the United States. One such challenge is with new operating environments, where current systems are not always effective. While it is desirable to apply a systems engineering approach to best meet critical user needs, there may be a misconception that systems engineering requires a lengthy and detailed process not nimble enough for a rapid prototyping effort. This article describes how a classic systems engineering methodology was successfully tailored to the rapid development of potential material solutions to meet a critical operational need. Key observations are …

Developing Abrasion Test Standards For Evaluating Lunar Construction Materials, Ryan L. Kobrick, David M. Klaus, Kenneth W. Street

Publications

Operational issues encountered by Apollo astronauts relating to lunar dust were catalogued, including material abrasion that resulted in scratches and wear on spacesuit components, ultimately impacting visibility, joint mobility and pressure retention. Standard methods are being developed to measure abrasive wear on candidate construction materials to be used for spacesuits, spacecraft, and robotics. Calibration tests were conducted using a standard diamond stylus scratch tip on the common spacecraft structure aluminum, Al 6061-T6. Custom tips were fabricated from terrestrial counterparts of lunar minerals for scratching Al 6061-T6 and comparing to standard diamond scratches. Considerations are offered for how to apply standards …

An Intelligible Software (Cfa) Approach For Fiber-Reinforced Laminate Failure Analysis Including A Piecewise Representation Of The Tsai-Wu Failure Criterion Using Excel And Matlab, Ryan C. Schmidt

Master's Theses - Daytona Beach

Present generations rely heavily on the use of petroleum as their primary means of transportation. As the cost of petroleum continues to escalate, the need for lightweight structures for vehicle applications becomes more evident. The ability to engineer materials so that they possess desired application specific properties and characteristics has made tremendous progress in the past century. Consequently, the use of these composite materials for aircraft weight reduction has been investigated for decades.

The aerospace industry often uses composite materials to make a laminated composite structure where each constituent ply of the laminate has its own material properties. This anisotropic …

Multidisciplinary Design Optimization Of An Extreme Aspect Ratio Hale Uav, Bryan J. Morrisey

Master's Theses

ABSTRACT

Multidisciplinary Design Optimization of an Extreme Aspect Ratio HALE UAV

Bryan J. Morrisey

Development of High Altitude Long Endurance (HALE) aircraft systems is part of a vision for a low cost communications/surveillance capability. Applications of a multi payload aircraft operating for extended periods at stratospheric altitudes span military and civil genres and support battlefield operations, communications, atmospheric or agricultural monitoring, surveillance, and other disciplines that may currently require satellite-based infrastructure. Presently, several development efforts are underway in this field, including a project sponsored by DARPA that aims at producing an aircraft that can sustain flight for multiple years and …

An Investigation Of E-Glass Structure With Different Filler Material Under Vibration And Bending Loading, John R. Parra

Master's Theses

Although fiberglass reinforced polyester manholes and wetwalls have been proven by the American Society for Testing Materials (ASTM) and are currently being used in some parts of the world, there still exists a lack of investigation for testing manhole covers made with different inorganic fillers under static and dynamic behavior. The filler would not only improve the mechanical properties of fiber-reinforced polymer matrix composite not otherwise achieved by the resin ingredients alone but also lower the overall manufacturing costs by decreasing the amount of fiber content without adversely affecting the composite’s mechanical properties. The main objective involved the development of …

Design Of A "Figure-8" Spherical Motion Flapping Wing For Miniature Uav's, Zohaib Parvaiz Rehmat

UNLV Theses, Dissertations, Professional Papers, and Capstones

Hummingbirds and some insects exhibit a Figure-8 motion, which allows them to undergo variety of maneuvers including hovering. It is therefore desirable to have flapping wing miniature air vehicles (FWMAV) that can replicate this unique wing motion. In this research, a design of a flapping wing for FWMAV that can mimic Figure-8 motion using a spherical four bar mechanism is presented. To produce Figure-8 motion, the wing is attached to the coupler point of the spherical four bar mechanism and driven by a DC servo motor. For verification of the design, a prototype of the wing and mechanism is fabricated …

Development Of A New Mixed Mode I-Ii-Iii Delamination Toughness Test, Ruben Hortensius

Renée Crown University Honors Thesis Projects - All

Optimal use of laminated composite materials can only be achieved if its most common failure mechanisms are well understood. One of the most common modes of failure in laminates is delamination, or the separation of adjacent material layers. Therefore, there is a need to be able to predict a laminated composite’s resistance to delamination growth due to the complex real-world application loadings that it may experience. These complex loadings are made up of three primary modes of delamination growth, known as modes I, II, and III. Test fixtures for a new mixed mode I-II-III delamination toughness test were designed, built, …