Structures and Materials Commons^™

Effects Of Manufacturing Process Variables On Ultrasonic Testing In Electron Beam Melted Ti-6al-4v, Andrew D. Durkee

Theses and Dissertations

Further research on validating additive manufacturing production quality is required before the realization of direct print-to-fly application of critical components. This research examines the response of ultrasonic testing as a function of various manufacturing variables in electron beam melted samples of Ti-6Al-4V. Four dimensionally identical blocks with 6 spherical voids at varying depths were manufactured using different combinations of stock powder, edge treatments, and void melting. Scans were completed on two sides of each specimen with the transducer focused on the mid-plane. Additionally, one specimen was scanned 6 times, with the focal plane adjusted for each scan to match the …

Creep Of Hafnium Diboride -20 Vol% Silicon Carbide At 1500°C In Air, Glen E. Pry

Theses and Dissertations

Refractory metal borides, commonly referred to as Ultra High Temperature Ceramics (UHTCs), exhibit a number of unique properties, such as extremely high melting temperature and hardness, chemical stability, high electrical and thermal conductivity and corrosion resistance. It has been demonstrated that the addition of SiC improves the oxidation resistance of ZrB2- and HfB2-based UHTCs above 1200°C by modifying the composition of the oxide scale. Addition of SiC retards the oxidation rate of ZrB2 and HfB2 by forming a protective layer of borosilicate glass. Creep deformation is one of the critical criterion for structural application of ceramics at elevated temperatures. Compression …

A Study Of The Hexakis Icosahedron Vacuum Lighter Than Air Vehicle And The Effects Of Air Evacuation On The Structural Integrity, Anthony A. Castello

Theses and Dissertations

The research this paper focuses on is comparing the structural differences between the icosahedron and hexakis icosahedron frame and skin for use as a vacuum lighter than air vehicle (VLTAV), analyzing the stress concentrations in the hexakis icosahedron both with and without the skin, and finding the optimal location and size of the air evacuation method for creating the internal vacuum. Previous research to date has identified dynamic loading on the structure and optimization of the structure, but this will be the first research to analyze the manufacturing of the structure through the development of the air evacuation design. Findings …

Study Of Abnormal Grain Growth In Beta Annealed Ti-6al-4v Forgings, Lee R. Morris

Theses and Dissertations

Beta annealed Ti-6Al-4V has been used extensively in current aerospace platforms due to properties such as high strength to weight ratio. Recent inspections during aircraft production have revealed regions of excessive grain sizes, resulting in quarantined parts and excessive time spent on root cause analysis and risk mitigation efforts. Uncertainty surrounding these parts has led to increased costs and may cause future aircraft production delays. Part manufacturers have intermittently reported problems with abnormal grain growth in these alloys for years, but to date no supplier has been able to determine the source of this microstructural phenomenon. Leveraging common Finite Element …

Aerial Port Of The Future: Developing Paperless Operations, Peter J. Williams

Theses and Dissertations

Air Mobility Command (AMC) is combatting manning mismatches with antiquated processes and equipment in Aerial Port operations, and has chosen to address these issues through an initiative called “Aerial Port of the Future.” This initiative is designed to understand challenges in Aerial Ports and implement technological tools, where appropriate, to aid AMC Airmen in their duties of transporting goods and personnel through military channels. Oftentimes, personnel are forced to utilize technology that may not meet their needs, and in turn may resist implementation of the imposed technology. Therefore, first, this research identifies potential technologies designed to improve Aerial Port efficiency …

Aerodynamic Analysis Of Low Speed Wing Design Using Taguchi L9 Orthogonal Array, Kenneth Witcher, Ian Mcandrew, Elena Vishnevskaya

Publications

The study of aerodynamics has been preoccupied with understanding flight at increasing speeds and ultimately supersonic. Today, this pursuit has advanced the science for both Hypersonic and Transonic flight to near Mach 1 supporting economical commercial flight operations. This research presents the data from a Taguchi array on low speed with twin wing designs to establish the design parameters for their use in low speed and high altitude. Also presented is how aerodynamic advantages can be achieved through understanding the interactions of parameters and their use. This is compared to operational effectiveness when applied to remotely piloted aircraft that are …

Characterizing The Influence Of Matrix Ductility On Damage Phenomenology In Continuous Fiber-Reinforced Thermoplastic Laminates Undergoing Quasi-Static Indentation, A. Yudhanto, H. Wafai, G. Lubineau, R. Yaldiz, N. Verghese

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The use of thermoplastic matrix was known to improve the impact properties of laminated composites. However, different ductility levels can exist in a single family of thermoplastic matrix, and this may consequently modify the damage phenomenology of thermoplastic composites. This paper focuses on the effect of matrix ductility on the out-of-plane properties of thermoplastic composites, which was studied through quasi-static indentation (QSI) test that may represent impact problem albeit the speed difference. We evaluated continuous glass-fiber reinforced polypropylene thermoplastic composites (GFPP), and selected homopolymer PP and copolymer PP that represent ductile and less ductile matrices, respectively. Several cross-ply laminates were …

Assessment And Comparison Of Aviation Manufacturing Industries Throughout Mexico And Brazil, Omar E. Morsi, Kelly A. Whealan-George, Aaron D. Clevenger

International Journal of Aviation, Aeronautics, and Aerospace

This literature review serves to provide insight and understanding in regards to the evolving aviation manufacturing industry throughout the globe and more specifically, Mexico and Brazil. Increased demand for aircraft units both in the commercial and private sectors have led to unprecedented expansions in aircraft manufacturing across the industry. In order to illuminate certain potentials and current growth levels of such industries, this review will delve into an array of information and specifications in regards to economic, political, and cultural influences throughout both Mexican and Brazilian markets respectively. In conclusion, the review will identify the transformation of an aviation manufacturing …

Thermal-Fatigue And Thermo-Mechanical Equivalence For Transverse Cracking Evolution In Laminated Composites, Javier Cabrera Barbero

Graduate Theses, Dissertations, and Problem Reports (ETD)

Carbon fiber reinforced plastics (CFRP) are potential materials for many aerospace and aeronautical applications due to their high specif strength/weight and a low coeffcient of thermal expansion (CTE) resulting in a high long-term stability. Among candidate structures, the re-entry reusable launch vehicles (RLV), the fuel oxidant storage and transportation at cryogenic temperature, space satellites, and aircraft structure (frame, wings, etc...) can be highlighted. However, CFRP are prone to internal damage as a result of high residual stresses and thermal fatigue loading. In this study, micro-cracking damage evolution in laminated composites subjected to monotonic cooling and thermal cyclic loads is developed …

Optimal Sintering Temperature Of Ceria-Doped Scandia Stabilized Zirconia For Use In Solid Oxide Fuel Cells, Amanda K. Assuncao

Honors Undergraduate Theses

Carbon emissions are known to cause decay of the Ozone layer in addition to creating pollutant, poisonous air. This has become a growing concern among scientists and engineers across the globe; if this issue is not addressed, it is likely that the Earth will suffer catastrophic consequences. One of the main culprits of these harmful carbon emissions is fuel combustion. Between vehicles, power plants, airplanes, and ships, the world consumes an extraordinary amount of oil and fuel which all contributes to the emissions problem. Therefore, it is crucial to develop alternative energy sources that minimize the impact on the environment. …

Thermo-Mechanical Coupling For Ablation, Rui Fu

Theses and Dissertations--Mechanical and Aerospace Engineering

In order to investigate the thermal stress and expansion as well as the associated strain effect on material properties caused by high temperature and large temperature gradient, a two-way thermo-mechanical coupling solver is developed. This solver integrates a new structural response module to the Kentucky Aerothermodynamics and Thermal response System (KATS) framework. The structural solver uses a finite volume approach to solve either hyperbolic equations for transient solid mechanics, or elliptic equations for static solid mechanics. Then, based on the same framework, a quasi-static approach is used to couple the structural response and thermal response to estimate the thermal expansion …

Guardian Condor, Kevin Bayonnet

Williams Honors College, Honors Research Projects

Our group has teamed up with Dr. Williams from Discovery Lab Global to research the capabilities of 3D printed Unmanned Aerial Vehicles (UAVs). The goal of our project is to deliver a 3D printed glider prototype which can later be fitted with electronics for controlled flight. The glider must also carry a payload of 2 to 3 pounds in addition to the electronics. These requirements must be met all while using a basic 3D printer with low cost plastic

Throughout the Fall 2017 semester, our group made a significant amount of progress by completing the conceptual design portion of the …

Design Of Shape-Conforming Nosecone For Optimal Fluid Flow From Transonic To Supersonic Range, Anna Tombazzi

Williams Honors College, Honors Research Projects

Modern flight vehicles, such as rockets, missiles, and airplanes, experience a force caused by forebody wave drag during the flight. This drag force is induced when the frontal point of each vehicle breaks the pressure wave during flight. Efforts to reduce this wave drag force to improve flight efficiency include modifying the nosecone profile of the flight vehicles to lower the drag force.

This project revolved around creating a design to make the transformation of nosecone shapes from a ¾ Parabolic profile to a ½ Power Series profile possible, mid-flight. Using a novel nosecone assembly, shape memory alloys (SMAs) and …

Investigation Of 2195 And 2219 Post Weld Heat Treatments For Additive Friction Stir Lap Welds, Matthew Champagne

LSU New Orleans Theses and Dissertations

To evaluate potential uses for friction stir welding in additive manufacturing, two separate parts were fabricated, one of 2195-T84 and the other 2219-T87, utilizing fixed pin techniques and additive lap welds. The parts were cut into samples, artificially aged and subjected to Rockwell hardness (HRB), Vickers hardness, micrographic photography, and metallographic imaging on both pre- and post- heat treatment. Additionally, tensile testing was performed on the heat-treated samples. A comparisons of test results showed a minimal increase in the yield strength of the 2195-T84 samples compared to as-welded tensile results obtained from a previous project. The ultimate tensile strength was …

Design, Manufacture, And Structural Dynamic Analysis Of A Biomimetic Insect-Sized Wing For Micro Air Vehicles, Jose Enrique Rubio

LSU New Orleans Theses and Dissertations

The exceptional flying characteristics of airborne insects motivates the design of biomimetic wing structures that can exhibit a similar structural dynamic behavior. For this purpose, this investigation describes a method for both manufacturing a biomimetic insect-sized wing using the photolithography technique and analyzing its structural dynamic response. The geometry of a crane fly forewing (family Tipulidae) is acquired using a micro-computed tomography scanner. A computer-aided design model is generated from the measurements of the reconstructed scanned model of the insect wing to design the photomasks of the membrane and the venation network required for the photolithography procedure. A composite …

The Effect Of Z-Binding Yarns On The Electrical Properties Of 3d Woven Composites, Mohamed Nasr Saleh, Arief Yudhanto, Gilles Lubineau, Constantinos Soutis

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Electrical resistance monitoring (ERM) has been used to study the effect of the z-binding yarns on the initial electrical resistance (ER) and its change of three architectures of 3D woven carbon fiber composites namely (orthogonal "ORT", layer-to-layer "LTL" and angle interlock "AI") when tested in tension. Specimens are loaded in on-axis "warp" and off-axis "45°" directions. In situ ERM is achieved using the four-probe technique. Monotonic and cyclic "load/unload" tests are performed to investigate the effect of piezo-resistivity and residual plasticity on resistance variation. The resistance increases for the off-axis loaded specimens (∼90%) is found to be higher than that …

Mechanical And Electrical Characterization Of Carbon Fiber/Bucky Paper/Zinc Oxide Hybrid Composites, Suma Ayyagari

Doctoral Dissertations and Master's Theses

The quest for multifunctional carbon fiber reinforced composites (CFRPs) expedited the use of several nano reinforcements such as zinc oxide nanorods (ZnO) and carbon nanotubes (CNTs). Zinc oxide is semi-conductor with good piezoelectric and pyroelectric properties. These properties could be transmitted to CFRPs when a nanophase of ZnO is embedded within CFRPs. In lieu of ZnO nanorods, Bucky paper comprising mat of multiwall-carbon nanotubes (MWCNTs) could be sandwiched in-between laminae to construct a functionally graded composite with elevated electrical and thermal conductivities. In this study, a low temperature ( 90_C) hydrothermal synthesis method was utilized to grow ZnO nanorods on …

A Comparison Study Of Composite Laminated Plates With Holes Under Tension, Joun S. Kim

Master's Theses

A Comparison Study of Composite Laminated Plates with Holes under Tension

A study was conducted to quantify the accuracy of numerical approximations to deem sufficiency in validating structural composite design, thus minimizing, or even eliminating the need for experimental test. Error values for stress and strain were compared between Finite Element Analysis (FEA) and analytical (Classical Laminated Plate Theory), and FEA and experimental tensile test for two composite plate designs under tension: a cross-ply composite plate design of [(0/90)4]s, and a quasi-isotropic layup design of [02/+45/-45/902]s, each with a single, centered hole of 1/8” diameter, and 1/4" diameter (four sets …

Electron Yield Measurements Of High-Yield, Low-Conductivity Dielectric Materials, Justin Christensen

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Materials exposed to the space plasma environment acquire electric charge, which can have harmful effects if it leads to arcing or electrostatic breakdown of important spacecraft components. In fact, spacecraft charging is the leading environmentally induced cause of spacecraft anomalies. This study focuses on measuring electron yield, a property of materials that describes how many electrons are ejected from a material under energetic electron bombardment, which can vary depending on the energy of incident electrons. Intrinsic electron yield is defined as the average number of electrons emitted per incident electron from an electrically neutral material. The specific aim of this …

Transient Analysis Of Fracture Initiation In A Coupled Thermoelastic Solid, Louis Milton Brock

Mechanical Engineering Faculty Publications

An isotropic, thermoelastic solid is initially at rest at uniform (absolute) temperature, and contains a semi-infinite, plane crack. Application of in-plane and normal point forces to each face of the crack causes transient 3D growth. The related problem of discontinuities in temperature and displacement that exist on regions that exhibit dynamic similarity is first considered. Asymptotic expressions, whose inverses are valid near the crack edges for short times, are obtained in integral transform space. These lead to equations of the Wiener–Hopf type for the fracture problem. Analytical solutions are obtained and, upon inversion, subjected to a dynamic energy release rate …

Development And Characterization Of Piezoresistive Nanocomposites For Sensing Applications, Muhammad Anees

Doctoral Dissertations and Master's Theses

Carbonnanotube basedhybrid nanocomposites are known to exhibit remarkable electrical and mechanical properties with many potentials in strain and damage sensing applications. In this work, we fabricate hybrid nanocomposites with carbon nanotube (CNT) sheet and graphene nanoplatelets (GNP) as fillers with epoxy matrix. An improvement in both electrical conductivity and piezoresistivity is observed with the combination of CNTs and GNPs, indicating the formation of efficient hybrid conductive networks for strain and electrical transfer in the material. Different matrix materials have been compared to investigate the effect of matrix and to choose the one that yields increased strains, flexibility, and electromechanical response. …

An Enhanced Operational Definition Of Dielectric Breakdown For Dc Voltage Step-Up Tests, Allen Andersen, Jr Dennison

Journal Articles

The imprecise definition of breakdown in the ASTM D3755-14 standard can misidentify breakdown. If the recommended test circuit current sensing element threshold is set too high, breakdown may occur undetected. Conversely, false positives may result from designating a low current threshold. An operational definition of breakdown much less sensitive to these pitfalls is outlined herein. This enhanced definition of breakdown is based on the average rate of change of the leakage current with increasing voltage, rather than a simple current threshold, avoiding ambiguous association with anomalies in current traces. For tests that continuously monitor leakage current, breakdown can be detected …

The Shaping Of Things That Are: How Airplane Windows Took Their Shape, Morgan Lopez

Student Works

Have you ever wondered why your airplane's windows are rounded? It is not for aesthetic appeal.

The first commercial jetliner windows' sole purpose was appearance; a squared window afforded an impressive view of the earth, but the view was not without consequence.

Using High Resolution Images To Investigate Fatigue Crack Initiation Of Alloys At The Microstructural Level, Michael P. Reinhold, Alberto Mello, Michael Sangid

The Summer Undergraduate Research Fellowship (SURF) Symposium

Microstructural features within a material dictate the material’s mechanical behavior and lead to localized strains as the sample is deformed. In order to further understand structural failure, an improved understanding of how microstructural features influence failure is necessary. Fatigue is one common mode of failure for aerospace applications, and a better understanding of the conditions of crack initiation can provide information that ultimately may increase longevity of aerospace systems. This paper investigates the hypothesis that fatigue crack initiation for a cyclically loaded sample is correlated to areas of higher localized strain. The experiment was conducted using a Ti-6Al-4V sample subjected …

Hazard Assessment Of Meteoroid Impact For The Design Of Lunar Habitats, Herta Paola Montoya, Shirley Dyke, Julio A. Ramirez, Antonio Bobet, H. Jay Melosh, Daniel Gomez

The Summer Undergraduate Research Fellowship (SURF) Symposium

The design of self-sustaining lunar habitats is a challenge primarily due to the Moon’s lack of atmospheric protection and hazardous environment. To assure safe habitats that will lead to further lunar and space exploration, it is necessary to assess the different hazards faced on the Moon such as meteoroid impacts, extreme temperatures, and radiation. In particular, meteoroids pose a risk to lunar structures due to their high frequency of occurrence and hypervelocity impact. Continuous meteoroid impacts can harm structural elements and vital equipment compromising the well-being of lunar inhabitants. This study is focused on the hazard conceptualization and quantification of …

Design Of Variable Stiffness Composite Panels For Maximum Strength, Joel P. Hurley

Doctoral Dissertations and Master's Theses

The purpose of this research is to explore the design of variable stiffness composites and develop an automated framework to model, analyze and optimize these structures. Variable stiffness composites have been shown to exhibit increased strength and stiffness over traditional constant stiffness composites by tailoring fiber orientations for specific load conditions. This is achieved by allowing the fiber orientation to vary spatially across the design domain. Motivation for new design methods is driven by the recent advancements in composite additive manufacturing, such as automated fiber placement machines, which allow fiber reinforcements to be placed along prescribed trajectories during manufacturing. Through …

Identifying Design Parameters Controlling Damage Behaviors Of Continuous Fiber-Reinforced Thermoplastic Composites Using Micromechanics As A Virtual Testing Tool, Ditho Pulungan, Gilles Lubineau, Arief Yudhanto, Recep Yaldiz, Warden Schijve

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this paper, we propose a micromechanical approach to predict damage mechanisms and their interactions in glass fibers/polypropylene thermoplastic composites. First, a representative volume element (RVE) of such materials was rigorously determined using a geometrical two-point probability function and the eigenvalue stabilization of homogenized elastic tensor obtained by Hill–Mandel kinematic homogenization. Next, the 3D finite element models of the RVE were developed accordingly. The fibers were modeled with an isotropic linear elastic material. The matrix was modeled with an isotropic linear elastic, rate-independent hyperbolic Drucker–Prager plasticity coupled with a ductile damage model that is able to show pressure dependency of …

Wing Deflection Analysis Of 3d Printed Wind Tunnel Models, Matthew G. Paul

Master's Theses

This work investigates the feasibility of producing small scale, low aerodynamic loading wind tunnel models, using FDM 3D printing methods, that are both structurally and aerodynamically representative in the wind tunnel. To verify the applicability of this approach, a 2.07% scale model of the NASA CRM was produced, whose wings were manufacturing using a Finite Deposition Modeling 3D printer. Experimental data was compared to numerical simulations to determine percent difference in wake distribution and wingtip deflection for multiple configurations.

Numerical simulation data taken in the form of CFD and FEA was used to validate data taken in the wind tunnel …

Optimum Design Of Composite Wing Spar Subjected To Fatigue Loadings, Juan Reuben Lazarin

Master's Theses

Composites are now being incorporated into aircraft designs because of their high strength to weight ratio compared to traditional metal materials. Due to the complexity of the material, composite parts are presently being over designed to satisfy static and fatigue requirements. A greater understanding of composite fatigue behavior will allow for even greater weight savings leading to increased fuel economy. A critical part of an aircraft that is subjected to fatigue bending loads are its wings. The forces acting on the wings include its lift distribution, powerplant, and fuel which can be carried in the wing body. When in flight …

Deployable Antenna For Cubesat, Mackenzie Thomas Lennon, Caleb Andrew Barber, David Matthew Galves

Mechanical Engineering

This project is a proof-of-concept ground model of a large deployable antenna designed for the small space requirements of CubeSats. This small deployment module is designed to fit a 2 m by 1 m reflective antenna inside a storage volume of with the dimensions 20 cm by 20 cm x 40 cm. The reflector will be deployed to a parabolic shape with the goal of modeling the reflector necessary for high frequency communication. Because this module is designed as a proof-of-concept for the deployable parabolic reflector specifically, no electrical components will be incorporated and will just focus on the deployment …