Structures and Materials Commons^™

Laser Ablation Of Cfrp Surfaces For Improving The Strength Of Bonded Scarf Composite Joints, Jassem Alyousef, Arief Yudhanto, Ran Tao, Gilles Lubineau

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Repairing damaged composite parts using scarf technique requires a careful selection of treatment methods for composite surface. Laser treatment is one of the emerging techniques to treat the milled composite surface by unlocking various levels of morphological changes and, thus, optimizing joint strength. However, laser parameters, e.g., energy density (fluence), should be carefully determined to ensure the acceptable structural recovery. Here, the influence of CO2 laser with relatively high fluence (ablation effect) on the surface characteristics (roughness, morphology, wettability) and scarf joint strength with associated failure modes of unidirectional (UD) and quasi-isotropic (QI) carbon fiber-reinforced plastic (CFRP) laminates is studied. …

Metallization Of Polymers And Composites: State-Of-The-Art Approaches, Ruslan Melentiev, Arief Yudhanto, Ran Tao, Todor Vuchkov, Gilles Lubineau

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Polymers and their composites are widely used for designing structures in aerospace, automotive, electronic, sport industries due to their lightweight, cost, and processing advantages. However, the surface of polymeric materials typically exhibits intrinsic deficiencies, limiting their durability and functionalities, e.g., low wear resistance, low thermal and electrical conductivity, low adhesion, low bioactivity, low reflectiveness, and weak photochemical resistance. Polymer metallization is an emerging concept that addresses these deficiencies by forming a metallic skin on polymeric surfaces. Herein, the working principles, recent advances, challenges, functional capabilities, and applications of the state-of-the-art polymer metallization methods in the fields of additive manufacturing, coating …

Development Of A Trailing Edge Flap Using A Compliant Mechanism, Matthew Maybee

Summer Community of Scholars Posters (RCEU and HCR Combined Programs)

No abstract provided.

Development Of New Space Systems Architecture In Sysml Using Model-Based Pattern Language, Bhushan Lohar

Graduate Theses and Dissertations (2019 - present)

This manuscript presents an approach to the application of the Model-Based Systems Engineering (MBSE) and Model-Based Systems Architecting (MBSA) principles to develop a Model-Based Pattern Language (MBPL). It takes considerable time for systems engineers and mission architects to develop a new system from scratch, particularly new space-based systems derived from the existing space system architectures. The use of a pattern language which is a holistic view of reusable logical model artifacts, can improve the process.

The main benefit of the pattern language is to reduce the time and validation required to generate a new space-based system architecture; this approach will …

Synthetic Gecko Inspired Dry Adhesive Through Two-Photon Polymerization For Space Applications, Zefu Ren

Doctoral Dissertations and Master's Theses

This work aims to develop an advanced and cost-effective fabrication process to produce a simplified gecko-inspired microstructure with two-photon polymerization and polymer molding, aimed to improve the adhesive properties of microstructures. Such adhesive microstructures can be implemented for multi-purpose adhesive grasping devices, which have recently gained significant interest in the space exploration sector. Previous gecko-inspired microstructures were reviewed, and the new gecko-inspired microstructures have been developed with the adaptation of additive manufacturing methods for facile fabrication. The examined microstructures in this thesis were the tilted mushroom-shaped and wedge-shaped designs, which could both maximize adhesion by shearing the micropillars toward the …

Uv Space Imager Enclosure Coating, David Silva Cortez, Victor Alexander Rempel Dekhtyar, Maria L. Muñoz

Mechanical Engineering

The goal of this project is to reduce the amount of stray light entering an ultraviolet (UV) imager through absorption. This report outlines the use of ZnO nanoparticles mixed in an epoxy matrix for use in a CubeSat enclosure. Through testing, our team verified that the ZnO and epoxy coating experienced a peak absorption between 360-370 nm. The epoxy mixture with the .75% by weight ZnO nanoparticles absorbed up to 99.9 % of UV light at its peak. The effect on material properties, such as Young’s modulus and ultimate tensile strength, was also tested. Tensile tests demonstrated that adding ZnO …

Structural Loads And Preliminary Structural Design For A World Speed Record-Breaking Turbo-Prop Racing Airplane, Matthew G. Slymen

Master's Theses

The Cal Poly SLO Turbo-Prop Racer project aims to design a world speed record-breaking aircraft, capable of flying more than 550 miles per hour on a 3-kilometer closed course. To further this endeavor, this thesis presents the calculations of load distributions across the aircraft’s wing and tail and preliminary structural estimates of primary structural components for verification of the loads calculations and for use in a future finite element model. The aircraft’s fundamental design characteristics effect on the structure of the aircraft, namely the unique Y-tail design, are first examined. Then, loads are calculated in accordance with the regulation dictated …

Structural Sizing Of Post-Buckled Thermally Stressed Stiffened Panels, Walid Arsalane

Theses and Dissertations

Design of thermoelastic structures can be highly counterintuitive due to design-dependent loading and impact of geometric nonlinearity on the structural response. Thermal loading generates in-plane stresses in a restrained panel, but the presence of geometric nonlinearity creates an extension-bending coupling that results in considerable transverse displacement and variation in stiffness characteristics, and these affects are enhanced in post-bucking regimes. Herein a methodology for structural sizing of thermally stressed post-buckled stiffened panels is proposed and applied for optimization of the blade and hat stiffeners using a gradient-based optimizer. The stiffened panels are subjected to uniform thermal loading and optimized for minimum …

Novel Thermal Coating For High-Speed Airplanes, Abinash Satapathy, Lakshay Battu, Liam Watson, Nazanin Rajabi

Symposium of Student Scholars

In comparison to various other materials, Carbon Fiber, specifically Carbon Fiber Reinforced Polymers (CFRP), is pre-eminent amongst other materials for use on aeronautical systems. Due to its high specific strength (strength-to-weight ratio), CFRP is prominent for carrying heavy loads while maintaining a lightweight build. However, when influenced by heat resulting from air resistance, CFRP is known to undergo serious degradation that would significantly decrease the effectiveness of the polymers. To prevent this degradation and maintain the strength of the CFRP, thermal protective layers (TPLs) are designed to shield the CFRP from heat exposure. This research is focused on the examination …

The Effect Of Pre-Thermal And -Load Conditions On In-718 High Temperature Fatigue Life, Paulina De La Torre, Alberto Mello

Publications

Ni-based superalloys are largely used in the aerospace industry as critical components for turbine engines due to their excellent mechanical properties and fatigue resistance at high temperatures. A hypothesis to explain this atypical characteristic among metals is the presence of a cross-slip mechanism. Previous work on the role of thermal activation on cubic slip has shown strain accommodation in two sets of slip planes, which resembled the activation of {100} cubic slip systems along of the octahedral slip planes {111} in Ni-based superalloys under high strain and temperature, exhibiting a more homogeneous strain distribution and less strain localization. Following those …

Influence Of Cold Expansion And Aggressive Environment On Crack Growth In Aa2024-T3, Ken Shishino, Christopher Leirer, Alberto Mello

Publications

This research aims to establish the effect of hole cold expansion on fatigue life of pre-cracked material under aggressive environment. A relationship between crack propagation and secondary crack initiation was established for AA2024-T3 cold worked holes subjected to cyclic loads to determine the impact on fatigue life of joints in presence of saline solution. Galvanic corrosion of a steel fastener/aluminum plate assembly was investigated assuming the presence of cracks in the aluminum plates, whose growth will be monitored in-situ with a digital microscope throughout the fatigue process. The cold expansion treatment improved the fatigue life fourfold under a corrosive environment, …

Aeroelastic Analysis Of Small-Scale Aircraft, Kent Roberts

Master's Theses

The structural design of flight vehicles is a balancing act between maximizing loading capability while minimizing weight. An engineer must consider not only the classical static structural yielding failure of a vehicle, but a variety of ways in which structural deformations can in turn, affect the loading conditions driving those deformations. Lift redistribution, divergence, and flutter are exactly such dynamic aeroelastic phenomena that must be properly characterized during the design of a vehicle; to do otherwise is to risk catastrophe. Relevant within the university context is the design of small-scale aircraft for student projects and of particular consideration, the DBF …

Effects Of A Nitrogen And Hydrogen Build Atmosphere On The Properties Of Additively Manufactured Tungsten, Dana C. Madsen

Theses and Dissertations

Additively manufactured tungsten was printed in pure nitrogen, nitrogen-2.5% hydrogen, and nitrogen-5% hydrogen atmospheres as part of a 2^3 full factorial designed experiment and subjected to room temperature and high-temperature three-point-bend testing, chemical analysis, hardness testing, and microstructural imaging techniques. The pure nitrogen specimens exhibited the highest strength and ductility at both high temperature and room temperature. Chemical analysis showed a 2-8x reduction in compositional oxygen relative to unprocessed powder. Hardness values for all samples was between 306.8 and 361.5 HV1. It is proposed that adding hydrogen into the build atmosphere reduced the available energy density for tungsten melting by …

Investigation Of Additively Manufactured Molybdenum-Tungsten-Rhenium Alloys, Randolph T. Abaya

Theses and Dissertations

The process of creating metal components through additive manufacturing is changing the way different industries can avoid the shortcomings of traditional metal production. Metals such as tungsten, molybdenum, and rhenium have many advantages for different applications, especially when alloyed together. In this study, an additively manufactured alloy containing 70% molybdenum, 25% tungsten, and 5% rhenium (70Mo-25W-5Re) is tested for its strength, ductility, hardness, and porosity. The 70Mo-25W-5Re alloy is printed through Laser Powder Bed Fusion (LPBF) under different conditions such as printing speed and printing atmosphere. Additionally, the effects of post printing heat treatment are conducted to understand the advantages …

Thermal Relaxation Of Shot Peen Induced Residual Stresses In A Nickel-Base Superalloy, Bryce E. Van Velson

Theses and Dissertations

Shot peening induces compressive residual stresses in components that positively influence fatigue life. Thermal and mechanical loading causes those residual stresses to relax. The hole drilling method and xray diffraction is used to measure the thermal relaxation of residual stresses in the nickel-base superalloy ME3.

Carbon Fiber Recycling: Delamination System, Aaron Eastman

All Undergraduate Projects

The production of composite wings at Boeing causes carbon fiber waste and CWU Mechanical Engineering Technology students have been tasked in designing a carbon fiber recycling system. This project was brought forth and funded by the Joint Center for Aerospace Technology Innovation (JCATI). There are three subsystems that make up the carbon fiber recycling system, the delamination system, shredding system, and the oven. The purpose of this project was to increase the efficiency and effectiveness of the delamination system of the carbon fiber recycling system. The old system reached approximately 30-40 percent delamination with one pass through the system, and …

Jcati Carbon Fiber Shredder 2022, Parker Sudderth

All Undergraduate Projects

This project is a potential solution to keep the carbon fiber waste from airplane manufacturing to a minimum, sponsored by the Joint Center for Aerospace Technology Innovation (JCATI). The design and assembly will be scalable for future industry application. The overall design of the whole carbon fiber recycler consists of a crusher, shredder, and oven. This report is on the caron fiber shredder module. The shredder is tasked with being able to shred the delaminated carbon fiber scrap that directly comes from the crusher. The operation must produce shreds in the proper size to be gathered and delivered to the …

Jcati Carbon Fiber Recycler: Oven Enclosure, Margarita Romero

All Undergraduate Projects

Central Washington University partners with Boeing and is funded by the Joint Center of Aerospace Technology Innovation (JCATI) to develop a mechanism that takes carbon fiber wing trimmings from Boeing that are resin coated and recycles carbon fiber. This is done by crushing the wing trimmings and then putting it into a 500°C oven to melt off the resin. This project focuses on the enclosure for the oven and making sure precautions are met such as having the outside surface be less than 45c through heat transfer analysis, argon fills enclosure in 13 minutes through fluid dynamics analysis, and 99% …

Design, Development, And Testing Of Near-Optimal Satellite Attitude Control Strategies, Giovanni Lavezzi

Electronic Theses and Dissertations

Advances in space technology and interest toward remote sensing mission have grown in the recent years, requiring the attitude control subsystems of observation satellites to increase their performances in terms of pointing accuracy and on-board implementability. Moreover, an increased interest in small satellite missions and the recent technological developments related to the CubeSats standard have drastically reduced the cost of producing and flying a satellite mission. In this context, the proposed research aims to improve the state of the art for satellite attitude control methodologies by proposing a near-optimal attitude control strategy, simulated in a high-fidelity environment. Two strategies are …

Microscale Transverse Compression Modeling: A Comparative Study Of The Analytical Mac/Gmc Methods To Experimental Results, Emily Zeitunian

Dissertations, Master's Theses and Master's Reports

Composite materials require a multi-scale approach to fully understand its behavior. At the micro level, material behavior analysis is conducted most often using numerical or analytical approaches. These models, however, require validation from experimental data to ensure material predictions are accurate. This study compares a semi-analytical micromechanical analysis tool, MAC/GMC, to experimental results of in-situ microscale transverse compression testing conducted at AFRL facilities. Effective properties, stress-strain curves, stress and strain fields, and damage predictions are compared with experimental outputs. Both generalized method of cells (GMC) and high-fidelity generalized method of cells (HFGMC) theories implemented within MAC/GMC show results that agree …

Model-Based Systems Engineering For A Small-Lift Launch Facility, Walter Mcgee Taraila, Sharanabasaweshwara Asundi

Mechanical & Aerospace Engineering Faculty Publications

A study of model‐based systems engineering (MBSE) applied to a small‐lift launch facility is presented. The research uses Systems Modeling Language (SysML) products and functional diagrams to document the ground systems on a launch pad servicing a small class payload (0–2 tons). With the projected growth in launch cadence of small‐lift rockets in the coming decade, there is a need to design increasingly complex launch systems with greater efficiency. The potential improvements in project communication, quality, and productivity are explored by developing a model following the ISO/IEC 15288 technical process framework and the International Council on Systems Engineering (INCOSE) Object‐Oriented …

Kentucky Re-Entry Universal Payload System (Krups): Hypersonic Re-Entry Flight, John Daniel Schmidt

Theses and Dissertations--Mechanical and Aerospace Engineering

The Kentucky Re-entry Universal Payload System (KRUPS) is a small capsule designed as a technology testbed for re-entry experiments. For its first incarnation, KRUPS has been designed to test Thermal Protection Systems (TPS) and instruments in re-entry flights. Because of the unique environment a vehicle undergoes during re-entry, there is a high-demand for experimental data from re-entry experiments. KRUPS has been developed at the University of Kentucky (UK) over the past seven years to meet this demand. After completing sub-orbital campaigns, the first KRUPS hypersonic re-entry mission was attempted. The mission involved building three 11-inch diameter capsules each outfitted with …

The Effects Of Geometry And Architecture Of Polymer Matrix Composites On Acoustic Emissions, John J. Bush, Alex D. Swartzentruber, Lukas B. Thompson, Sarah R. Pratt, Chris J. Kuhn

Williams Honors College, Honors Research Projects

The purpose of this project is to study how the variance of the geometry and architecture of polymer matrix composites (PMCs) affect the acoustic emissions measured whilst said structures are subjected to tensile stress. In these tests, a method called Modal AE will be utilized. In Modal AE, some relationships between sources and waves in various materials and geometries are presented in other papers/research. This study will focus on how different thickness and different makeup/ply patterns affect the acoustic emission tests. Some research has been completed and shown how energy attenuation affects the frequency content on PMCs similar to the …

Fuel System To Envelope Interface, James Campbell

Williams Honors College, Honors Research Projects

*NOTE THIS PROJECT IS CONFIDENTIAL*

In this project, I will investigate solutions to interfacing a fuel system with a fabric skin section

Digital Image Correlation System Design, Verification And Analysis, Tyler Kraft, Matthew J. Riczo, Andrew Chong

Williams Honors College, Honors Research Projects

Two dimensional digital image correlation provides an accurate and effective way to capture strain data on test sections with unusual or oblique geometries. The system requires a camera to record video footage, alignment fixtures and software to convert the footage into strain values. The system works by capturing the video footage of a specific portion of the specimen and comparing the movement of selected pixels. This is all done in the software GOM Correlate and Tracker. This test document outlines the setup, procedure, and validation steps to fulfill this goal. The setup involves a camera, tripod, blue lighting, and laser …

Autonomous Payload Design With Systems Engineering, Michael Downs, Christopher James Liebhart 2nd

Williams Honors College, Honors Research Projects

The design will be an autonomous payload consisting of auto deployment of a drone running an autonomous mission of mapping the terrain around a grounded rocket. The project is part of the Akronauts payload project for the 2022 Spaceport competition. It will include the development of a ground station for monitoring and controlling the drone and the transfer of live data to the station and a computer on board the rocket. The project will aim to use system engineering techniques to accomplish this in the hope of providing documentation and thus insight into the best way to develop a multi-disciplinary …

The Design Of The Payload System Of An Aircraft, Ryan Cooper

Williams Honors College, Honors Research Projects

The project group will design and build a system to unload packages for the Zips Aero Design Team's aircraft for the 2021-22 competition year.

Numerical Investigation On The Effect Of Spectral Radiative Heat Transfer Within An Ablative Material, Raghava S. C. Davuluri, Rui Fu, Kaveh A. Tagavi, Alexandre Martin

Mechanical Engineering Faculty Publications

The spectral radiative heat flux could impact the material response. In order to evaluate it, a coupling scheme between KATS - MR and P1 approximation model of radiation transfer equation (RTE) is constructed and used. A Band model is developed that divides the spectral domain into small bands of unequal widths. Two verification studies are conducted: one by comparing the simulation computed by the Band model with pure conduction results and the other by comparing with similar models of RTE. The comparative results from the verification studies indicate that the Band model is computationally efficient and can be used to …

In-Situ Monitoring Of Additive Manufacturing Using Digital Image Correlation, Martina Jani

Doctoral Dissertations and Master's Theses

Advances in additive manufacturing over the past decade have led to applications in multiple fields. In particular, additive manufacturing answers the need for high flexibility in designing complex structures, however, the rapid thermal fluctuations during processing lead to numerous defects and processing-induced residual stresses. In this research, an in-situ approach using Digital Image Correlation (DIC) is developed to monitor the deformation during the processing, and thereby analyze the formation of defects and residual stresses. DIC is a visual technique that compares the changes in speckle pattern in consecutive images of a specimen to determine the displacements and strains. This research …

Kinematics Of Inter-Ply Interfaces In Composite Manufacturing, Sandeep Chava

Doctoral Dissertations and Master's Theses

The ubiquitous usage of polymer matrix composites in many applications demands a comprehensive understanding of composite interfaces and processing induced residual stresses, which critically affect both the manufacturing processes and the deformation mechanisms. Processing induced residual stresses are often responsible for causing warping, delamination, and dimensional instability in composite structures. This research includes new in-situ experimental approaches, cure cycle design, interface modification, and thermomechanical modeling for developing a fundamental understanding of the cure kinetics during composite manufacturing. Strains, ply-movement, and formation of defects are observed in-situ using digital image correlation (DIC) during the autoclave cure cycle for the first time. …