Structures and Materials Commons^™

Ambient Temperature Strength Degradation Of A Ceramic Matrix Composite Due To Solid Particle Erosion, Jonathan Clawson

Williams Honors College, Honors Research Projects

Solid particle erosion (SPE) is an issue for aircraft exposed to hard, fine particles, such as sand or dust, that can be ingested into the engine at a high velocity without reaching their melting point, resulting in material removal. SPE can be attributed to the intake of particulate debris from the runway or from airborne particulates. The cumulative mass loss from SPE damage affects the structural integrity and performance of the engine; however, its effects on ceramic matrix composites (CMCs), that are being employed in the aerospace industry, are not well understood in literature. The limited SPE research studies that …

Experimental Characterization And Quantification Of Deformation Behavior In A Porous Carbon Fiber Network, Robert N Quammen

Theses and Dissertations--Chemical and Materials Engineering

Due to their wide range of attractive functional properties (such as low thermal conductivity and low density) porous materials are utilized in a variety of applications. In order to characterize these properties and others, the intrinsically heterogeneous microstructures of these materials need to be taken into account. These microstructures result in interactions across multiple length scales spanning several orders of magnitude. This makes the creation of robust computational models and straight-forward predictions of mechanical properties difficult for porous materials. With this in mind, this dissertation aims to provide experimental mechanical and deformation information spanning the length scales of interest for …

Dynamic Load Identification Using Optimal Sensor Placement And Dynamic Condensation Methods, Iole Pecora

Graduate Theses, Dissertations, and Problem Reports (ETD)

Knowledge of excitation loads that structures experience during their service life is pivotal in different engineering fields, not only from a structural design optimization point of view but also as prevention of possible damages to the structures themselves. However, in case of dynamic events such as tornadoes, structures subjected to impulsive load due to their vicinity of explosions, the excitation load cannot be directly determined through direct measurements. In these scenarios, the inverse problem is used, and it is called load identification. This type of problem tries to determine the excitation load knowing the system response through a series of …

Machine Learning-Assisted Multiscale Simulation And Design Optimization Of Composite Jackets Under Low-Velocity Impacts, Masoud Mohammadi

Graduate Theses, Dissertations, and Problem Reports (ETD)

This research presents the development of a data-driven machine learning-assisted approach to simulate and optimize the design of composite materials subjected to low-velocity impacts. It focuses on a specific type of hybrid composite comprised of fiberglass and Kevlar fabrics stitched with Kevlar threads. The study begins by creating a multiscale finite element simulation for the composite under a low-velocity impact, which operates across three scales: microscale, mesoscale, and macroscale. This simulation accepts various inputs, such as different layer configurations and orientations, and provides impact outputs including maximum load and energy absorption capacity and displacement at failure.

Python and MATLAB scripts …

Magnetic Separation Of Lunar Regolith Simulants With Applications To In Situ Resource Utilization On The Moon, Peter Bachle, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daoru Han

Materials Science and Engineering Faculty Research & Creative Works

The development of in situ resource utilization (ISRU) for metal extraction is imperative as a steppingstone for habitation construction in lunar and non-terrestrial environments. Separation of minerals by chemical composition is important to optimize metal and oxygen liberation from lunar ore. to this effect, devices capable of separating aluminum bearing minerals from iron-bearing minerals from the lunar regolith simulants have been developed. Twenty-eight different simulants have been used in this study. a dual-belt separator was designed to reduce middlings. Para-magnetic minerals were reliably separated using a neodymium N52-magnet-separator system. Effective separation of aluminum-bearing minerals from iron-bearing minerals was greater than …

Kinetic Modeling Of Electrostatic Sieving For Lunar Regolith Beneficiation: Case Studies, Easton Ingram, Emmanuela Amen Eze, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daoru Han

Materials Science and Engineering Faculty Research & Creative Works

A new kinetic particle modeling framework was developed to investigate electrostatic transport of lunar regolith particles with applications to the concept of electrostatic sieving. the new approach is based on kinetic particle dynamics and includes major modules of sampling the particle size distribution, solving electric fields, and tracking motion of charged dust grains. Case studies for a concept of electrostatic sieving were chosen to validate the new model. the simulation achieved similar yields reported in previous works, which served as validation of the model. the new model is computationally efficient and could serve as a design, analysis, and optimization tool.

Progress Of Lisap-Mse: A Concept Of Producing Aluminum In-Situ On The Moon Through Molten Salt Electrolysis, Jacob N. Ortega, David Bayless, Daniel Stutts, Daoru Han, Todd P. Sander, Jeffrey Smith, Fateme Rezaei, William Schonberg

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper presents a concept of producing aluminum in-situ on the lunar surface, namely, the Lunar In-Situ Aluminum Production through Molten Salt Electrolysis (LISAP-MSE) method developed at Missouri University of Science and Technology. This paper aims to demonstrate the use of electro-deoxidation to reduce aluminum oxide (i.e., alumina) into aluminum and oxygen gas via electrolysis in a molten salt bath for the production of aluminum on the Moon. It is shown that with a steady supply of hydrogen chloride, this in-situ resource utilization (ISRU) method could supply several necessary materials consumed in the electro-deoxidation process except hydrogen chloride to produce …

Stochastic Point Process Modeling For Engineering Applications, Samarth Motagi

Doctoral Dissertations and Master's Theses

Hawkes model or self-exciting point process model is a branching point process model. The model classifies the dataset of discrete events to background and offspring events. It has been used to study interconnected events in many fields, but relatively little work exists in applying these concepts to engineering problems. In our research, we use a self-exciting point process model for two engineering applications: (a) To identify secondary crashes from a given traffic data and (b) To quantify the agglomeration state and size of nanoparticles from computationally generated carbon nanotube microstructure using stochastic percolation model and experimentally generated titanium nanoparticle microstructures. …

Robotic Arms For Microgravity Manufacturing, Connor Talley, Joshua Diamond, Mickael Bah

Senior Design Project For Engineers

There is a need to reduce manufacturing cost in space to avoid sending earth manufactured parts that could suffer damage during launch. The proposed idea consists of a dual robotic arm system attached on a precision gantry setup. The team developed an innovative design that is flexible and efficient for different assemblies, improving space manufacturing. With its two specialized robotic arms, our system maximizes versatility by catering to a wide variety of applications from manufacturing to assembly. The dual arms made of Al 7075 coupled with the gantry provides stability and performance in microgravity environments.

Influence Of Periodic Stitching On The In-Plane And Out-Of-Plane Mechanical Properties Of Polymer Composites, Radwa Alaziz

Theses and Dissertations

The purpose of this research is to investigate the influence of stitching architectures by using different stitching periodic patterns on the in-plane and out-of-plane mechanical properties. By using the inherent periodic architecture of these composites, their mechanical properties may be tailored for specific applications. Composite structures are extensively used in several industries such as aerospace, automotive, sports, and construction due to their many advantages, which include tailorable mechanical properties, high strength-to-weight ratios, and high specific stiffness. However, due to their low interlaminar tensile strength, composites are prone to delaminations, which can degrade the overall mechanical performance of the structure. Through-thickness …

Designing Macromolecules On Nanoparticle Surfaces: In Situ Formation Of Silica Grafted With Star Chains, Fatimah Aldakheel, Konstantinos Ntetsikas, Arief Yudhanto, Gilles Lubineau, Nikos Hadjichristidis

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Herein, we report the synthesis and characterization of asymmetric 3-arm homostar (3h-star) and 3-miktoarm star (3μ-star) chains grafted on silica nanoparticles simultaneously with the formation of silica. We employed high-vacuum anionic polymerization techniques to synthesize well-defined ω-triethoxysilyl (TEOS)-terminated (PS)2PS, (PS)2PI, and (PS)2PI-b-PS macromonomers (polystyrene (PS) and polyisoprene (PI)), which upon hydrolysis/condensation of the terminal TEOS yielded the grafted silica nanoparticles. The molecular characteristics of the precursors (PS)2PS-TEOS, (PS)2PI-TEOS, and (PS)2PI-b-PS-TEOS were determined by proton nuclear magnetic resonance (NMR) spectroscopy and size-exclusion chromatography (SEC). The formation of 3h-star and 3μ-star@SiO2 nanoparticles was demonstrated by Fourier transform infrared spectroscopy, ²⁹Si solid-state …

Atmospheric-Moisture-Induced Polyacrylate Hydrogels For Hybrid Passive Cooling, Roisul Hasan Galib, Yanpei Tian, Yue Lei, Saichao Dang, Xiaole Li, Arief Yudhanto, Gilles Lubineau, Qiaoqiang Gan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Heat stress is being exacerbated by global warming, jeopardizing human and social sustainability. As a result, reliable and energy-efficient cooling methods are highly sought-after. Here, we report a polyacrylate film fabricated by self-moisture-absorbing hygroscopic hydrogel for efficient hybrid passive cooling. Using one of the lowest-cost industrial materials (e.g., sodium polyacrylate), we demonstrate radiative cooling by reducing solar heating with high solar reflectance (0.93) while maximizing thermal emission with high mid-infrared emittance (0.99). Importantly, the manufacturing process utilizes only atmospheric moisture and requires no additional chemicals or energy consumption, making it a completely green process. Under sunlight illumination of 800 W …

Cfrp Delamination Density Propagation Analysis By Magnetostriction Theory, Brandon Eugene Williams

All Dissertations

While Carbon Fiber Reinforced Polymers (CFRPs) have exceptional mechanical properties concerning their overall weight, their failure profile in demanding high-stress environments raises reliability concerns in structural applications. Two crucial limiting factors in CFRP reliability are low-strain material degradation and low fracture toughness. Due to CFRP’s low strain degradation characteristics, a wide variety of interlaminar damage can be sustained without any appreciable change to the physical structure itself. This damage suffered by the energy transfer from high- stress levels appears in the form of microporosity, crazes, microcracks, and delamination in the matrix material before any severe laminate damage is observed. This …

Kwad - Ksu All Weather Autonomous Drone, Nick Farinacci, Sebastian Gomez, Stewart Baker, Ed Sheridan

Symposium of Student Scholars

"KWAD" or "KSU all-Weather Autonomous Drone" project was sponsored by Ultool, LLC to the KSU Research and Service Foundation to create a lightweight drone capable of capturing HD video during all-weather operations. The conditions of all-weather operation include rainfall of one inch per hour and wind speeds of up to twenty miles per hour. In addition, a global minimum structural safety factor of two is required to ensure the system's integrity in extreme weather conditions. Potential mission profiles include autonomous aerial delivery, topological mapping in high moisture areas, security surveillance, search and rescue operations, emergency transportation of medical supplies, and …

Using Machine Learning To Predict Hypervelocity Fragment Propagation Of Space Debris Collisions, Katharine Larsen, Riccardo Bevilacqua

Student Works

The future of spaceflight is threatened by the increasing amount of space debris, especially in the near-Earth environment. To continue operations, accurate characterization of hypervelocity fragment propagation following collisions and explosions is imperative. While large debris particles can be tracked by current methods, small particles are often missed. This paper presents a method to estimate fragment fly-out properties, such as fragment, velocity, and mass distributions, using machine learning. Previous work was performed on terrestrial data and associated simulations representing space debris collisions. The fragmentation of high-velocity fragmentation can be modeled by terrestrial fragmentation tests, such as static detonations. Recently, stereoscopic …

Additive Manufacturing And Characterization Of Auxetic Structures, Jayesh P. Moore, Stephanie R. Ruzicka

College of Engineering Summer Undergraduate Research Program

An auxetic structure is an arrangement of unit cells that under a uniaxial load experiences expansion in both the longitudinal and transverse directions, resulting in a negative Poisson’s ratio (NPR). Research in auxetics has led to new insights into how non-linear mechanical reactions can be applied to various engineering fields. This project utilized stereolithography (SLA) 3D printing to manufacture auxetic test specimens to analyze of geometry-driven NPRs. With the distinctive mechanical properties of auxetic structures and vast applications, the future of product development of these geometries seems promising.

Mechanical Design And Fabrication Of Rotating Test Stand For Supersonic Wind Tunnel, Suren I. Sanai, Sam Groom, Peter Kim, Nandeesh Hiremath

College of Engineering Summer Undergraduate Research Program

This research project focuses on the design and manufacturing of a rotating test stand for the Cal Poly Supersonic Wind Tunnel (SSWT). In order to establish essential design parameters, the project employs compressible flow isentropic relationships to calculate the Mach number within the test section and determine static pressures. This comprehensive effort integrates preliminary design and manufacturing processes, utilizing CAD designs and a range of machinery for component fabrication, while also highlighting initial testing of the rotating test stand's ability to withstand predicted aerodynamic loads. As part of the research's future work, rigorous structural stability testing and the implementation of …

Interfacial Thermomechanical Behavior Of Hybrid Carbon Fibers, Sriraj Srihari

Doctoral Dissertations and Master's Theses

The carbon fiber/epoxy interface is of great importance in composite design due to its load transfer mechanisms from the weak epoxy to the stronger fiber. Improving the strength of the interface reduces the risk of failure at the interface and improves the load transfer to the fiber. In this study, two types of nano-species ZnO nanowires and nickel-based metal organic frameworks were grown on carbon fibers to improve the interfaces. The interfacial mechanics of the enhanced fibers are evaluated using nanoindentation studies. Composite samples with Aeropoxy matrix and vertically aligned fibers are fabricated for this purpose. A Bruker TI-980 TriboIndenter …

A Holistic Approach To Include Sic And Design The Optimal Extrudate Catalyst For Hydrogen Production–Reforming Routes, Ali M. Alkadhem, Fernanda Tavares, Natalia Realpe, Gontzal Lezcano, Arief Yudhanto, Mohammad Subah, Vasco Manaças, Jacek Osinski, Gilles Lubineau, Pedro Castaño

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Reforming processes are the backbone of hydrogen production routes, given the flexibility of their feedstock, such as methane, carbon dioxide, ammonia, waste plastics, or biomass. Heat transfer is a drawback at the industrial scale, reducing efficiency. We incorporate SiC in the technical composite, extrudate catalyst and develop a holistic approach to optimize and understand the effect of each constituent and its mixtures. We apply Ni-Ce as an active phase, bentonite or kaolin as a binder, alumina as a filler, and carborundum as the heat-transport carrier. We characterize the extrudate catalysts using various techniques, including crushing strength and thermal conductivity. We …

Gas Permeability Of 3d Stitched Composites For Cryogenic Applications, Shuvam Saha

Theses and Dissertations

This research aims to investigate the influence of 3D through-thickness stitching on the gas permeability and transverse microcracking of cryogenically cycled carbon/epoxy composites. 3D through-thickness stitching can be used to improve the interlaminar properties of polymer matrix composites (PMCs) and produce lightweight, unitized structures for cryogenic storage tanks. To fully utilize stitched composite structures for these applications, their inherent gas permeability challenges must be understood. Therefore, in this study, the stitched composites' damage evolution and gas permeability was experimentally characterized under a) pure thermal stress, b) thermal and uniaxial mechanical stress, and c) thermal and biaxial mechanical stress. Helium gas …

In-Situ Thermal And Deformation Characterization Of Additive Manufacturing Processes, Nicholas Phillips

Doctoral Dissertations and Master's Theses

Additive manufacturing (AM) is a rapidly growing industry with numerous applications in the aerospace industry such as aircraft parts and emergency tools on the International Space Station. Defects in additively manufactured structures, however, can waste a lot of time and money. Being able to monitor the manufacturing process for defects is one of the first steps which can be taken to mitigate these losses. This study focuses on the use of thermography in conjunction with deep learning to identify flaws during 3D printing of composite structures made using Onyx, a mixture of chopped carbon fiber and nylon, composite prints. In …

Data-Driven Porosity Prediction For Directed Energy Deposition, Georgia E. Kaufman

Electrical and Computer Engineering ETDs

Stochastic flaw formation leading to poor print quality is a major obstacle to the utility of directed energy deposition (DED), a laser and metal powder-based additive manufacturing technology for construction and repair of custom metal parts. While melt pool temperature variability is known to be a major factor in flaw formation, control schemes to decrease flaw formation are limited by a lack of physics-based models that fully and accurately describe DED. In this work, a stochastic reachability analysis with a data-driven model based on thermal images of the melt pool was conducted to determine the likelihood of violating melt pool …

Empowering Student Success: Unlocking The Potential Of Project-Based Steel Design Education, Aly Mousaad Aly

Faculty Publications

In the pursuit of student success, it is essential to acknowledge that a singular teaching style does not universally cater to all students. The educator's crucial role lies in creating an optimal learning environment that fosters students' endeavors to excel. This endeavor transcends mere classroom success or employment prospects, encompassing a broader impact on societal well-being. An experiential learning approach, where students actively engage in practical tasks, emerges as the most effective mode of instruction. Integrating project-based learning activities into the curriculum holds immense potential for enhancing student learning. Additionally, the utilization of analysis software tools like FTool and STAAD …

In Situ Formation Of Silica Nanoparticles Decorated With Well-Defined Homopolymers And Block Copolymers, Fatimah Aldakheel, Konstantinos Ntetsikas, Arief Yudhanto, Gilles Lubineau, Nikos Hadjichristidis

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Grafting non-polar polymer chains on the surface of polar nanoparticles (e.g., silica) is an effective way to enhance particle/matrix interactions and thus promote their homogeneous dispersion within a non-polar matrix, which leads to improved mechanical properties. Current grafting methods have not yet produced nanoparticles with well-defined polymers on the surface and high grafting density. Here, we employed anionic polymerization high vacuum techniques to synthesize ω-triethoxysilyl polystyrene (PS-TEOS) and PS-b-PI macromonomers followed by hydrolysis/condensation of macromonomers, leading to the in-situ formation of grafted (grafting through) silica nanoparticles with either PS or polystyrene-b-polyisoprene (PS-b-PI) chains. The molecular characteristics of the precursors PS-TEOS …

Wast3d Potential, Andrew Larsen

Masters Theses

Waste is obsolete. Standard building industry practices are harmful to the environment. Non-traditional construction methods were examined as alternatives. Circular design logic was the guiding principle in material choice. Additive manufacturing is a proven modern method for building construction. Research on 3D printing case studies revealed that recycled plastic is a proven material and readily available. Removing plastic waste from the environment and sequestering it in architectural components gives the material a new purpose. The component of focus was a building block for a wall assembly. Inspiration was taken from the hexagonal Basalt rock formations found near volcanic fault lines. …

Improving The Tensile Mechanical Properties Of Direct Energy Deposited (Ded) Inconel 718 Aircraft Components Using A Standard Heat Treatment, Spencer Vincent Flynn

Materials Engineering

This project aimed to improve the mechanical properties of as-printed additively manufactured Inconel 718 samples using a heat treatment usually used for cast and wrought Inconel 718. The mechanical properties sought to be optimized were yield strength, ultimate tensile strength, elongation, and reduction in area. The property goals were to match or exceed those of cast and heat treated Inconel 718. Wire-fed electron beam direct energy deposition (DED) was used to manufacture the samples, which were then heat treated using the AMS 5663 standard in an inert atmosphere. The samples were then tested in tension to obtain data on their …

Identifying Adhesion Characteristics Of Metal-Polymer Interfaces: Recent Advances In The Case Of Electroplated Acrylonitrile Butadiene Styrene, Arief Yudhanto, Xiaole Li, Ran Tao, Ruslan Melentiev, Gilles Lubineau

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Applying thin metallic coating layers on the surface of polymeric parts or structures (metallization) that is generally performed via electroplating process aims to improve both mechanical integrity and design aesthetics. The mechanical integrity of the electroplated polymeric parts, which is greatly controlled by the strong interfacial adhesion between metal and polymer, can be measured using standardized tests, such as tape test and peel test, among others. However, various factors pertaining to the electroplating and the nature of these standardized tests affect our interpretation on the identified metal–polymer adhesion. In this paper, we reviewed the recent advances in the effective electroplating …

Composite Solid Rocket Motor Case Optimization With Matlab Genetic Algorithm, Aleksandr Breit

Master's Theses

This study utilizes MATLAB genetic algorithm (GA) to perform optimization on a solid rocket motor (SRM) chamber structure. The (SRM) structure is modelled as a cylindrical composite laminate where unidirectional fiber orientations are the primary design variable in the optimization problem formulation. Additional design variables such as chamber length, diameter, and internal pressure are altered along with the ply angles to minimize the safety margin towards a near-zero value and encourage efficient layup design. Classical lamination theory with Tsai-Wu failure criterion are used to calculate ply-level safety margins. A thickness minimization scheme is employed to reduce the ply count from …

Study Of A Carbon Fiber Reinforced Polymer Composite Using A Biobased Polyurethane As A Thermosetting Resin, Teddy Mageto

Electronic Theses & Dissertations

Carbon Fiber Reinforced Polymer composites (CFRP) have garnered increasing interest in recent years especially in the aerospace and automobile industries where they are gradually replacing metals as structural materials. This is owing to their light weight, high strength, high modulus, and excellent strength-to-weight ratio. Polymers are typically used as thermosetting resins in these composites. However, the synthesis of polymers currently is conducted via petrochemical processes which leads to adverse effects on the environment. To this end, in this work a biobased Polyurethane (PU) was used as a thermosetting resin in a CFRP. The biobased PU was synthesized by the reaction …

Effects Of Alternative Jet Fuels On Aerospace-Grade Composites: Experimental And Modeling Studies, Naoufal Harich

Theses and Dissertations

The aviation industry aims to reduce its environmental impact through innovation and research. The usage of composite materials for multiple primary structures represents one such measure. Several alternative fuels were approved and used along with the Federal Aviation Administration (FAA). These alternative fuels are produced from wastes and biomasses. Some alternative fuels were initially only approved as drop-in fuels, meaning they must be blended with conventional fuels to operate. Fuel tanks are usually embedded into the wing structure, which is mainly made of composite materials. These composites tend to absorb fluids it encounters through their matrix phase. The absorption behavior …