Engineering Commons^™

Passive Balancing Battery Management System For Cal Poly Racing's Formula Sae Electric Vehicle, Alvin Joseph Ha

Electrical Engineering

This senior project aims to replace the current battery management system (BMS) on Cal Poly’s Formula SAE electric vehicle with a more versatile, advanced, and reliable system. A BMS manages a rechargeable battery by ensuring the battery device operator’s safety, protecting battery cell integrity, prolonging battery lifetime, maintaining functional design requirements, and sending optimal usage information to the application controller. Passive balancing maximizes a battery pack’s capacity by dissipating excess energy through heat to regulate cell state of charge.

Induction Coil Power Generator, Steven Chi Li

Electrical Engineering

Over the years, society has evolved technologically to the point where we become dependent on technology. Today, nearly everybody have smartphone devices. This leads to the popularity of portable chargers since portable devices do not have a constant source of power. Even most portable chargers share the same problem as portable devices, which they both share a finite amount of battery power before needing to recharge at a power outlet. Ultimately, they are just temporary solutions to the problem of the lack of power. However, society assumes the abundance of electric power sources where they view them as an infinite …

High-Bandwidth Iop Sensing Backscatter Transceiver, Mark Manuel

Electrical Engineering

This document describes the design and build of a mobile phone attachment that communicates with an ASIC embedded smart contact lens. The portable device enables patients and clinicians to conveniently and instantaneously measure intraocular pressure (IOP). The device replaces bulky and expensive benchtop RF synthesizer and signal analyzer machines required for communication to the smart contact lens into a portable and convenient device. The transceiver transmits VHF ISM band radio and can capture reflected backscatter On-Off-Keying modulated message signals at bandwidths from DC to 130MHz.

Wind/Hydro Generator Simulator, Michael Timothy Djaja, Christopher James Rotsios

Electrical Engineering

The intention of this project is to make it easier for people without reliable access to electricity to implement their own sources of electrical generation. The ability to simulate different sources of generation allows people in need to find what source of generation will most properly meet their electricity needs. The goal of this project was to provide a wind or water flow profile from any area in the world and output a corresponding amount of power that would be expected from a small-scale wind or hydro generator. Due to difficulties with the microcontroller and incorrect sizing of components, this …

Microgrid Protection Student Laboratory: Human-Machine Interface And Scada Database, Nathan P. Martinez

Electrical Engineering

The electric utility system, a ubiquitous and fundamental component of modern life, has changed more in the last 20 years than the last 100. With more homes and businesses installing distributed energy resources (DERs) such as solar panels, battery storage, and other intermittent sources, massive changes need to take place in the electric transmission and distribution systems. Engineers must develop a new skill set for a modern utility industry. This project summarizes a component for a new laboratory class aimed at power engineering students at Cal Poly which supports the laboratory through the creation of a human-machine interface (HMI) and …

Mgsnn2: A New Eco-Friendly Wide Band Gap Semiconductor, Krystal R. York

Masters Theses

Materials having a wide band gap (above 2 eV) can provide new alternatives for existing light-emitting diodes (LEDs) and other opto-electronic devices. Currently, many such devices are comprised of low-earth-abundant elements, such as gallium and indium, which are harmful to the environment to extract and difficult to recycle. Alternatively, MgSnN2 is an unexplored material comprised of earth abundant elements which benefit from a mature recycling infrastructure. This material has a predicted band gap of 3.43 eV, indicating that it could be a viable substitute for GaN (band gap of 3.4 eV), which is commonly used in LEDs and other device …

Effects Of Head Formation And Heat Treatment On The Mechanical Properties Of Connecting Rod Bolts, Caleb A. Leavitt, Matthew R. Lauretta

Materials Engineering

Oliver Racing Parts (ORP; Charlevoix, Michigan) is looking to optimize their manufacturing process for high-strength connecting rod bolts. A high yield strength is desired for the bolts because deformation would result in catastrophic engine failure. The bolts were made of H11, a chromium hot-work tool steel; and MLX17, a precipitation hardenable stainless steel. Tensile testing was performed to determine the tensile and yield strengths of the bolts. Fracture surfaces were imaged via scanning electron microscopy to characterize the failure modes. To observe the effects of bolt heading on microstructure and bolt strength, two batches of MLX17 were prepared; one batch …

Analysis Of The Low-Cycle Fatigue Behavior Of Silicone Rubber For Biomedical Balloons, Chase Cooper

Materials Engineering

The development of a medical drug delivery device that allows for the deployment drugs into the adventitial tissue of blood vessels requires the inflation of a silicone elastomer. The inflated silicone must be able to consistently endure multiple loading cycles without failing so that the device can operate reliably. There are multiple methods of processing the silicone for the device and the goal of this study is to examine the effect of the various processing methods on the characteristics of the silicone. The Dynamic Mechanical Analysis Machine (DMA) is used to model the conditions of the device’s application by performing …

Development Of Low Cost, Environmentally Friendly And High Strength Carbon Foams From Bread And Cake, Laura Mountain-Tuller

Materials Engineering

Carbon foam is a high niche material that consists of a highly porous, three-dimensional cellular network that is characterized by extremely high strength-to-weight ratios and low thermal conductivity. Due to these properties, carbon foams excel in structural and thermal applications, especially in the aerospace industry. Typically, carbon foams are formed through a heating process called pyrolysis of polymer precursors with high carbon content. This process is done at high temperatures in an oxygen free environment. These precursors are expensive to make and use toxic chemicals to produce, therefore, there is a push to find an environmentally friendly and cost-effective method …

Shyh Wang Hall- Lbnl Building 59, Mike Torkelson

Fire Protection Engineering: Culminating Experience Project Reports

This report details the fire and life safety analysis of Shyh Wang Hall, a new building at the Lawrence Berkeley National Laboratory. Wang Hall houses offices, high performance computers, and associated mechanical space. The building is constructed as a Type IIB structure and includes four stories. Both prescriptive-based and performance-based design is considered.

The prescriptive analysis considers the fire and life safety features as required by applicable codes, including the Department of Energy requirements. The building is protected by fire detection and alarm system as well as automatic sprinklers. The prescriptive design meets the code requirements with the possible exception …

Life Safety And Fire Analysis - Aircraft Hangar, Frederick J. Tanis Jr.

Fire Protection Engineering: Culminating Experience Project Reports

A hangar originally built in 1958 then modified and expanded over the years was evaluated using both the prescriptive requirements and a performance analysis. For the prescriptive analysis the building was evaluated against the 2015 International Building Code and the current NFPA codes and in a few cases the Department of Defense (DoD) Unified Facilities Criteria (UFC). During the prescriptive analysis a few areas were identified that do not meet the current codes due to areas being broken up into separate rooms and hallways and rooms being separated by security doors that only allow unobstructed travel in one direction. These …

Warren J. Baker Center For Science And Mathematics (Csm)- Fire Protection Analysis, Neal Larsen

Fire Protection Engineering: Culminating Experience Project Reports

Analyzing the fire protection features of the Warren J. Baker Center for Science and Mathematics Building 180, located on Cal Poly Campus in San Luis Obispo California was done using two methods. The prescriptive based analysis of the building focused on the building design, egress, structural fire protection, fire suppression, fire alarm and detection systems to determine if current codes and standards were meet. The performance based analysis discusses certain methods and design fire scenarios that are present within the building and the building’s ability to protect occupants until they can exit safely. The performance based analysis was done using …

General Purpose Laboratory Building 33- Lawrence Berkeley National Laboratory, Nicholas Tran

Fire Protection Engineering: Culminating Experience Project Reports

A detailed study of the fire and life safety systems in the General Purpose Laboratory at the Lawrence Berkeley National Laboratory was performed. The prescriptive and performance-based methods for fire and life safety requirements were analyzed in accordance with the applicable codes. The prescriptive items examined included the egress capacities, fire suppression systems, fire detection and notification systems, and structural construction requirements. The performance-based models utilized studied fire growth and its impact on the fire suppression systems as well as time to egress for the occupants. The General Purpose Laboratory was found to be compliant with the prescriptive requirements in …

A Basic, Four Logic Cluster, Disjoint Switch Connected Fpga Architecture, Joseph Prachar

Computer Engineering

This paper seeks to describe the process of developing a new FPGA architecture from nothing, both in terms of knowledge about FPGAs and in initial design material. Specifically, this project set out to design an FPGA architecture which can implement a simple state machine type design with 10 inputs, 10 outputs and 10 states. The open source Verilog-to-Routing FPGA CAD flow tool was used in order to synthesize, place, and route HDL files onto the architecture. This project was completed in terms of the spirit of the original goals of implementing an FPGA from scratch. Although, the project resulted in …

Tracking Eye Movements Over Source Code, Faith Chan

Computer Engineering

Studies on software developers’ behavior guide the development of tools that facilitate source code reading and reviewing. Eye trackers have allowed researchers to study this behavior in more detail–to pinpoint where the developer is looking, or even to detect which source code element the developer is viewing. However, systems that map gaze to characteristics as specific as source code elements are often expensive, either because of the cost of compatible eye trackers or because of the cost of the required software. This project aims to use existing technology to create a lower-cost system that provides information on the source code …

Bicycle Power Meter, Andrew Mcguan

Computer Engineering

A power meter is a cycling training tool used to record the power a rider is outputting. This is very useful to athletes who regularly do bike workouts, because the power output is a consistent measure of the rider’s effort level, and is not affected by outside factors such as wind or road gradient. If a cyclist does a workout with the intent to carry a certain speed for a certain amount of time, a strong headwind will slow them down and make them work harder to maintain the same speed, defeating the goal of the workout. When a power …

Farmbot Trackless Redesign, Cole Thomas, Cailey Kamm, Clayton Alderson, Otto Akerstrom

Industrial and Manufacturing Engineering

For this project the team PLANT3D worked along with Rory Aronson and FarmBot to generate a cheaper more user-friendly design for the FarmBot Genesis 1.3. Working with Rory and FarmBot, we as a team generated a list of design requirements and engineering specifications for the project. These requirements centered around creating a more accessible FarmBot model for the average person to be able to purchase and set up with ease. Much of this required taking the existing system and eliminating the most common problem areas. These were the track system, built using 1.5 meter aluminum extrusions and the complex interchangeable …

Solar Electric Immersion Heating Element Fabrication, Logan V. Kregness

Industrial and Manufacturing Engineering

Believing that cooking with flame is cheaper and more efficient than cooking with electricity, Ugandan citizens have exposed themselves to several health and safety risks, including major respiratory issues through harmful emissions, pollution, and the burning down of many homes. Even though solar electric cooking is cheaper and healthier than cooking with flames in the long run, many Ugandans lack the resources to invest in cooking with electricity.

The Solar Stove student research team, led by Dr. Pete Schwartz, partnered with Aid Africa to bring solar panels and prototype solar electric cooking units to villages in Uganda. Observing how their …

Improving Efficiencies For The Loading And Packaging Departments At San Luis Sourdough, Alexis Bergstrom, Isabella Pereira, Claudia Robinson

Industrial and Manufacturing Engineering

San Luis Sourdough, currently has issues with efficiency and standardization in their packaging department, ergonomics problems in the packaging department, shipment accuracy in their loading department, and lacks an organized layout design. As a result, four objectives were designed within a six month period. The first was to create standard operating procedures for the packaging department. To inform this decision time studies were performed before and after creating these SOPs. It was discovered that there was a clear need for the SOPs due to variation in packaging efficiency among new and experienced associates. The second set of time studies showed …

Slm Materials Development, Justin G. Reiner, Michael T. Schembri

Industrial and Manufacturing Engineering

The purpose of this project was to create a procedure to efficiently determine a “recipe” of parameter values that create a desired set of mechanical properties. Research was conducted into the laser powder bed fusion process with focus on underdeveloped materials. A design of experiment was used with a set of density correlated parameters to establish a method of producing nearly dense parts. Our methods include SLM printing, metrology, and statistical analysis. An experimental procedure for materials development was designed, but unable to be validated during the scope of this project, due to unforeseen safety issues (exposure to Chromium 6, …

Fire Protection And Life Safety Analysis- Building 192 – Engineering Iv, Donald Joseph Wood

Fire Protection Engineering: Culminating Experience Project Reports

A Fire Protection and Life Safety Analysis has been performed on California Polytechnic State University Building 192 – Engineering IV as part of a culminating project in the Masters of Science in Fire Protection Engineering program at California Polytechnic State University. This analysis consists of a prescriptive analysis based on current codes and standards as well as a performance-based analysis.

A prescriptive analysis evaluates compliance with modern codes and standards and consists of the following five parts: 1)Egress Design and Analysis, 2)Structural Fire Protection, 3)Water-based Fire Suppression, 4)Fire Detection and Alarm Systems, and 5)Smoke Control Systems

The purpose of the …

Mobile Opera Backdrop, Juan Villalobos, Robbie Behlman, Kevin Valencia

Mechanical Engineering

Opera San Luis Obispo requires an acoustically projecting stage backdrop for their future plan of deploying a mobile opera house. The custom stage backdrop must be low-cost, easy to assemble and must project the performance sound to outdoor audiences. Other design requirements include being transportable in a step van, the ability to be assembled quickly by a crew of two, resistance to various outdoor conditions, the ability to mount accessories from the walls, and should meet a budget of $5,000. With the scope of the project understood, the three-quarter project is outlined. During the first quarter, the main deliverables included …

Purple Urchin Removal, Cullen Goss, Wil Gilbreath, Kevin Marshall

Mechanical Engineering

Soaring purple urchin populations have contributed to a greater than 90% reduction of northern California’s bull kelp forests. Human intervention to reduce the purple urchin population may allow localized kelp patches to grow. The California Department of Fish and Wildlife requested that our team develop a mechanical device to aid in the removal of the urchins. This document provides an update from the scope of work and details the process conducted to reach a scale final design. In this document, we provide background research to show our understanding of urchins and their effect on kelp forests. Then, we analyze the …

Team Joseph's Bike Trailer, Keely Thompson, Curtis Wathne, Ryan Meinhardt

Mechanical Engineering

This final design report shows the results of this senior project’s design process of creating a custom bike trailer for Team Joseph. As done in the Scope of Work, Preliminary Design report, and Critical Design report, current products, relevant technologies, and American Society for Testing and Materials (ASTM) standards are fully researched and benchmarked to aid in the design selection process. Customer requirements are looked at and developed into engineering specifications. A detailed design was created for CDR to show to Team Joseph, and manufacturing and testing plans were laid out. This final design report adds the final design revisions …

Universal Studios Hollywood Vip Trolley - Roller Frame, Jeffrey Ploss, Chase Montague, Lincoln Treanor

Mechanical Engineering

Statement of Confidentiality: The complete senior project report was submitted to the project advisor and sponsor. The results of this project are of a confidential nature and will not be published at this time.

Multi-Purpose Heart Valve Therapy Assembly Fixture, Alec John Foster, John Patrick Hofstetter, Emily Lim

Mechanical Engineering

STATEMENT OF CONFIDENTIALITY: The complete senior project report was submitted to the project advisor and sponsors. The results of this project are of a confidential nature and will not be published at this time.

Lightweight Tennis Ball Pick Up & Hopper, Alejandro Morales, George Degrandis, Tyler Noxon

Mechanical Engineering

Within this document, the “Pursuit of Hoppiness” team will clarify some of the details associated with completing this design project. The project is focused on designing a mechanism for tennis players and coaches of all ages that is able to collect tennis balls around a tennis court, specifically around the net and fence. The goal is to make the final product lightweight, inexpensive, and easy to use. With multiple ideation sessions, the team was able to brainstorm several ideas that serve the above functions and constraints.

The initial process began with choosing two different ideas that followed through until the …

Cal Poly Rotor Recovered Rocket, Melissa Woodard

Mechanical Engineering

Statement of Confidentiality: The complete senior project report was submitted to the project advisor and sponsor. The results of this project are of a confidential nature and will not be published at this time.

Heat Flow Characterization Of Speakers, Sabrina M. Gough, Lydia K. Hedge, Nicolas M. Jones

Mechanical Engineering

Statement of Confidentiality: The complete senior project report was submitted to the project advisor and sponsor. The results of this project are of a confidential nature and will not be published at this time.

Cal Poly Supermileage Drivetrain, Michael Bolton, Justin Miller, Heather Fields

Mechanical Engineering

The following report details the full design process used by the Cal Poly Supermileage Drivetrain (CPSMD) Senior Project team in designing a new drivetrain system for the Cal Poly Supermileage Vehicle (SMV) Team. Included is the development stages of each component, the manufacturing of our parts, the final solution’s assembly, the testing of the project, and the results from the 2018 Shell Eco-Marathon Competition. After collecting data from several tests, only the final drivetrain efficiency and final sprocket alignment remain unknown. Otherwise, the project came in under budget, within our weight tolerance, and met all the other design objectives. The …