Engineering Commons^™

Crushing Behavior Of Crash Boxes With Hybrid Honeycomb–Auxetic Fillers: Effects Of Architecture, Geometry, And Material Behaviors, A. Yudhanto, A. Jusuf, L. D. Lumanauw, M. Falyanzhuri, A. Afdhal

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Additively manufactured (AM) fillers provide new opportunities to tailor the crushing response and energy absorption of thin-walled metallic crash boxes. This study presents a combined experimental–numerical investigation of hexagonal AA6063-T4 crash boxes filled with architected structures, i.e., honeycomb, auxetic-reentrant, and hybrid honeycomb–auxetic topology. The hybrid configuration, which integrates cells with positive and negative Poisson's ratios, triggers coordinated mechanisms (that enhance folding behavior and collapse control) unattainable via single topology. Quasi-static axial compression tests were conducted to characterize force–displacement curves, deformation mechanisms, energy absorption (EA), and specific energy absorption (SEA). Finite element models developed in the explicit solver LS-DYNA were employed …

Numerically Evaluating The Effect Of Pin Geometries On Interlayer Material Mixing And Thermo-Mechanical Characteristics During Additive Friction Stir Deposition (Afsd), Numan Habib, Ana Vafadar, Ferdinando Guzzomi

Research outputs 2022 to 2026

Additive Friction Stir Deposition (AFSD) is an additive manufacturing technique used to fabricate large-sized components layer-by-layer in a solid state, below the melting temperature. Poor interlayer mixing between subsequent layers results in a lack of mechanical interlocking, leading to low-strength components. The role of pin design plays a crucial role in fabricating high-strength components, requiring a comprehensive understanding of thermo-mechanical behaviour and flow pattern in the deposition zone. In this study, five different pin geometries are presented and investigated using a three-dimensional (3D) computational fluid dynamics (CFD) model. A user-defined function (UDF) was used to calculate strain- and temperature-dependent viscosity. …

Engineered Porous Structures For Propellants Using Additive Manufacturing, Elbert Caravaca

Dissertations

Foamed polymers are widely used today for shock absorption and packaging materials to prevent damage to their contents. Typical foamed densities vary from 0.1 g/cm³ to 0.4 g/cm³ depending on the polymeric materials used. There is a need to explore foaming densities above 0.4 g/cm³ for propellants with highly engineered surface area progression for increased combustion performance. One way to achieve this is through highly controlled and engineered graded foam structures. To further exploit this approach, additive manufacturing coupled with a tunable means to generate foamed structures is the target of this work. To generate foam structures …

Sensitivity Study Regarding Abs Formulation On Hybrid Rocket Performance, Ava T. Wilkey, Ryan J. Thibaudeau, Stephen A. Whitmore

Mechanical and Aerospace Engineering Student Publications and Presentations

Acrylonitrile butadiene styrene (ABS) has emerged as a widely adopted solid fuel for hybrid rocket propulsion due to its compatibility with fused deposition modeling and favorable regression characteristics. As a terpolymer, however, ABS monomer mass fractions vary across commercial sources, introducing thermochemical variability that is rarely accounted for in propulsion modeling. This study presents a sensitivity analysis examining how compositional variability among ten commercially available ABS feedstock propagates into hybrid rocket performance predictions. Each source was characterized using bomb calorimetry and Fourier-transform infrared spectroscopy to derive source-specific constituent mass fractions and enthalpies of formation, which were supplied to NASA’s Chemical …

Technological Advancements Of Hybrid Rocket Engines For Sustainable And Competitive In-Space Propulsion Applications, Ryan J. Thibaudeau, Stephen A. Whitmore, Jared Coen, Joshua Sorenson, Logan Mecham, Ava Wilkey

Mechanical and Aerospace Engineering Student Publications and Presentations

Hybrid rocket engines (HREs), which pair a fluid oxidizer with a solid fuel, offer safety and handling advantages, can reduce environmental impact relative to selected legacy systems, and are capable of deep throttling and restart, making them strong candidates for “green” in-space propulsion applications. However, until very recently, there has not been any flight heritage of an HRE used in a spaceflight mission. Over the past decade, the Propulsion Research Laboratory at Utah State University (PRL-USU) has matured a portfolio of HRE technologies—low-energy arc ignition, digital throttling, additively manufactured sustainable fuels, the Nytrox green oxidizer, and electroplated thruster assemblies—that together …

Thermal And Mechanical Properties Of Zirconium Carbide Manufactured Via Ceramic On-Demand Extrusion, Clare Sabata, Yue Zhou, Jeremy L. Watts, Gregory E. Hilmas

Materials Science and Engineering Faculty Research & Creative Works

Zirconium carbide (ZrC) was fabricated by material extrusion additive manufacturing (AM) followed by pressureless sintering at 2000°C for two hours, achieving a relative density of 90.3 %. SEM analysis revealed grains of 4.6 ± 1.8 μm; XRD confirmed single phase ZrC. A stoichiometry of ZrC_0.92 was determined by XPS. Four-point flexure testing exhibited a strength of 331.3 ± 57.1 MPa and Young's modulus of 232.8 ± 13.1 GPa. Vickers hardness was 13.6 ± 1.0 GPa and 11.6 ± 0.5 GPa at 4.91 and 9.81 N, respectively. Indentation fracture resistance was 2.9 ± 0.2 MPa⋅m^1/2; Griffith analysis confirmed …

Tailoring Crushing Responses Of Hexagonal Crash Box Filled With Additively Manufactured Lattice Structures By Assessing The Influence Of Material Parameters, L. D. Lumanauw, A. Jusuf, M. H. Jarwadi, L. Gunawan, T. Sebaey, A. Yudhanto

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Hexagonal crash boxes offer superior crashworthiness compared to other cross-sectional geometries, and their performance can be further enhanced by integrating additively manufactured lattice fillers. This study investigates the quasi-static crushing behavior of hexagonal crash boxes filled with hexagonal close-packed (HCP) lattice structures fabricated via stereolithography (SLA). Finite element models developed in ABAQUS/Explicit, validated against quasi-static compression experiments, show discrepancies below 5%, indicating that polymeric lattice fillers provide modest performance gains, achieving a crushing force efficiency (CFE) of 20%–25%. Replacing polymeric lattices with metallic fillers, namely 316L stainless steel and Ti–6Al–4V titanium alloy, substantially increases energy absorption, with Ti–6Al–4V delivering the …

Direct Ink Writing Of Functional Fiber/Granular Composites, Zhuoyuan Yang

Doctoral Dissertations and Master's Theses

Direct ink writing provides a versatile manufacturing route for fabricating functional fiber and granular composites with controlled architecture, tunable interfaces, and customized material distributions. Fiber reinforced composites offer high stiffness, strength, fatigue resistance, and functional anisotropy, while granular composites provide scalable access to particle based structures with high material efficiency and broad resource compatibility. However, the additive manufacturing of these composite systems remains challenging. For fiber based composites, precise control of fiber placement, matrix impregnation, interfacial bonding, and freestanding deposition is difficult to achieve during printing. For granular composites, stable particle flow, controllable packing, binder infiltration, and shape retention are …

Calibration And Validation Of An Ogden Material Model For Thermoplastic Polyurethane In 3d-Printed Tensegrity Structures, Caleb C. Swain

Theses and Dissertations

This work is motivated by ongoing efforts within the Smart Materials, Adaptronics, and Shock Laboratory (SMASH Lab) at Brigham Young University (BYU) to develop variable-stiffness, external fixators using 3D-printed tensegrity structures. In the process of designing and evaluating these systems, the need arose to accurately model the nonlinear mechanical behavior of thermoplastic polyurethane (TPU), the primary material used in prototype fabrication. This thesis investigates how accurately a calibrated Ogden material model can predict the nonlinear mechanical response of TPU in 3D-printed tensegrity structures. Experimental data were used to calibrate the parameters of the hyperelastic constitutive model through nonlinear optimization. An …

Developing Custom High Resolution 3d Printers For Microfluidic Device Fabrication, Dallin Scott Miner

Theses and Dissertations

The advancement of microfluidics in biomedical diagnostics and lab-on-a-chip systems is increasingly dependent on the ability to fabricate complex, three-dimensional architectures with high-resolution negative features. While Digital Light Processing Stereolithography (DLP-SLA) has emerged as a leading fabrication method, it remains constrained by a fundamental trade-off between feature resolution and build volume, as well as challenges regarding fabrication consistency and design accessibility. This dissertation presents an integrated ecosystem of hardware, materials, and software designed to overcome these barriers and enable scalable, high-resolution microfluidic fabrication. We first introduce a novel multi-resolution 3D printing technique utilizing a dual-optical engine architecture, comprising a Very …

A Novel Hexagonal-Zigzag Cellular Infill Structure For Additive Manufacturing, Md. Saidur R Roney, Amm Nazmul Ahsan, Prosenjit Barua

Manufacturing & Industrial Engineering Faculty Publications

The rigidity of the Additively Manufactured objects can be tailored by manipulating the infill lattice type and density. In this research, an island type novel infill structure termed as Hexagonal-Zigzag pattern is introduced, and its mechanical performance is investigated. In this pattern, the zigzag raster reflects the repeating hexagonal shaped cell constituting the parallel-oriented islands and 90° rotation of the pattern in each layer distributes the island span along both transverse and longitudinal directions of the printing contour. A mathematical model is established to illustrate the effect of the infill parameters on hexagon unit cell size and relative infill density. …

Simulation Of Powder Spreading For Metal Additive Manufacturing, Florence Duff

Master's Theses

The powder recoating process for Laser Powder Bed Fusion requires iterative experimentation to develop the correct process parameters that will result in high quality parts. There currently lacks good spread quality metrics and models for optimizing spread quality. A machine that simulates the powder spreading process was built to streamline the process of selecting process parameters for specific types of powders without having to operate the full laser system. The parameters investigated were the layer thickness and spreading speed. The response variables were metrics developed to assess spread quality: the percentage of the build plate covered by powder and the …

A Review Of Magnesium-Based Stents: Manufacturing Strategies And Future Trends, Amir Motaharinia, Amir Sanati Nezhad, Jeremy Goldman, H. R. Bakhsheshi-Rad, J. Drelich

Michigan Tech Publications

Coronary artery disease is often treated with vascular stents to restore the blood flow. Recently, there has been growing interest in biodegradable metal stents, especially those made from magnesium (Mg). This review starts by explaining the complex pathophysiology of atherosclerosis and the current treatment options. It then discusses stents, including their potential benefits, capabilities, and limitations, as they represent the gold standard for percutaneous coronary intervention in treating atherosclerosis. Given the vital role of stents, we provide a thorough review of the manufacturing techniques involved, such as wire forming, subtractive manufacturing, and additive manufacturing, with a specific focus on stents …

Effects Of Niobium On The Mechanical And Oxidation Properties Of Additively Manufactured Tungsten, Alexander Lesieur, Cayla Eckley, Ryan A. Kemnitz

Faculty Publications

Although additive manufacturing presents a novel and customizable approach to fabricating tungsten (W) alloys, the layer-by-layer production technique presents a unique set of processing challenges which are further exacerbated by the metal’s refractory properties. In this study, additions of niobium (Nb) were found to improve the mechanical properties and oxidation resistance of additively manufactured W. Microstructural investigation revealed the effect of Nb on the cracking, grain size, and texture in the as-built material. Mechanical compression testing showed significant improvement in ductility with increasing Nb content. The low concentrations of Nb used did not induce large changes in the yield strength …

Strong And Ductile Additively Manufactured Ti-6al-4v Through Yttrium Inoculation, Saeid Alipour, Ji Young Kim, Min Seok Kim, Arezoo Emdadi, Ju Li

Materials Science and Engineering Faculty Research & Creative Works

The unique microstructural features and thermal cycles in alloys produced by additive manufacturing (AM) techniques have led to the emergence of a new paradigm in the design and development of alloys for performance-critical applications. Despite the inherent microstructural features of AMed parts, optimizing the porosity-microstructure while acquiring desired mechanical performance has been crucial yet challenging. Hence, in many legacy alloys, achieving a strength-ductility synergy in the as-built condition without applying post-heat treatment or hybrid processes is considered an arduous task. In this research, we aimed to tailor the microstructure of the legacy Ti-6Al-4V alloy in the as-built condition by implementing …

Computer Vision And Machine Learning Approaches For Defect Detection In 3d-Printed Cementitious Materials: A Systematic Review, Muhammad Ali Musarat, Ruben Paul Borg, Jingjie Wei, Carl James Debono, Kamal Khayat

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

3D printing is evolving at a fast pace in both the manufacturing and construction sectors. These advancements can greatly benefit these industries. However, the 3D printing of concrete structures presents some challenges due to defects in the 3D concrete printed elements. Hence, this study systematically reviews Artificial Intelligence (AI)-driven techniques, such as Computer Vision and Machine Learning, to identify surface defects that can occur in 3D-printed cementitious material structures. The adopted methodology was the PRISMA statement with the aim of reporting the systematic review and meta-analysis. Two well-known databases, Web of Science and Scopus, were utilised for data extraction of …

Quantitative Phase-Field Modeling Of Nonequilibrium Microstructural Evolution In Rapid Solidification For Additive Manufacturing, Leiji Li, Fei Xiao, Ying Zhou, Xiaorong Cai, Chongfeng Zhang, Jinzhong Gao, Xiaopeng Shen, Tianchi Zhu, Sihan Wang, Yijia Gu, Xuejun Jin

Materials Science and Engineering Faculty Research & Creative Works

Fusion-based metal additive manufacturing (AM) relies on layer-by-layer deposition and rapid solidification, where the material transitions swiftly from liquid to solid. A key phenomenon during this process is solute trapping, a nonequilibrium effect governed by a velocity-dependent partition coefficient, which critically influences microstructure kinetics, morphology, and phase formation. In this study, we employ a recently proposed quantitative phase field (PF) model to systematically explore solute trapping, solute drag, and their impacts on pattern formation during rapid solidification at AM-relevant velocities, in both one and two dimensions. Our simulations reveal a growth mode transition from planar to cellular to dendritic, and …

Roadmap On Artificial Intelligence-Augmented Additive Manufacturing, Ali Zolfagharian, Liuchao Jin, Qi Ge, Wei-Hsin Liao, Andrés Díaz Lantada, Francisco Franco Martínez, Tianyu Zhang, Tao Liu, Charlie C.L. Wang, Mohammad Hossein Mosallanejad, Reza Ghanavati, Abdollah Saboori, Alejandro De Blas De Miguel, William Solórzano-Requejo, Yi Cai, Xiangyang Dong, Huangyi Qu, Najmeh Samadiani, Guangyan Huang, Austin Downey, Yanzhou Fu, Lang Yuan

Faculty Publications

Artificial intelligence-augmented additive manufacturing (AI2AM) represents a transformative frontier in digital fabrication, where artificial intelligence (AI) is embedded not as a peripheral tool, but as a central framework driving intelligent, adaptive, and autonomous additive manufacturing (AM) systems. The objective of this Roadmap is to present a comprehensive vision of the state-of-the-art developments in AI2AM while charting the future trajectory of this rapidly emerging field. As AM applications continue to expand across diverse sectors, conventional design and control strategies face growing limitations in scalability, quality assurance, and material complexity. AI uses tools like computer vision, generative design, and large language models …

Engineering Zinc Anodes Through Advanced Manufacturing Strategies For Next-Generation Zinc–Air Batteries, Yasir Arafat, Kareem Bakhsh, Muhammad Rizwan Azhar

Research outputs 2022 to 2026

Rechargeable zinc–air batteries (ZABs) are promising next-generation energy storage systems due to their high energy density, intrinsic safety, and low cost. Nevertheless, commercial deployment of Zn anodes is hampered by persistent challenges like dendrite formation, deformation, passivation, corrosion, and the hydrogen evolution reaction. This review systematically highlights the critical relationship between anode morphology and electrochemical performance and discusses recent advances in advanced manufacturing strategies for Zn anodes. Additive manufacturing approaches, such as 3D printing, enable the fabrication of porous and tunable Zn electrodes with enhanced surface area and uniform ion flux distribution. Furthermore, advanced materials processing techniques like alloying, coatings, …

Investigation Of Process Parameters To Fabricate Tiwmo Refractory Medium Entropy Alloy Via Laser Powder Bed Fusion, Abdullah Al Masum Jabir, Lindsey A. Salazar, Jianzhi Li

Manufacturing & Industrial Engineering Faculty Publications

This paper presents an experimental study on the fabrication of a TiWMo refractory medium-entropy alloy (RMEA) using laser powder bed fusion (PBF-LB/M, commonly known as selective laser melting) from elemental powders as well as successful alloy formation on titanium substrates. The effects of tungsten particle size and process parameters on successful TiWMo RMEA fabrication have been explored using scanning electron microscopy (SEM), x-ray diffraction, hardness measurement and microstructural analysis. Scanning electron microscope (SEM) analysis revealed that the lowest percentage (0.01%) of unmelted tungsten particles was observed at a laser power of 350 W and scanning speed of 250 mm/s, particularly …

Three-Dimensional Printing Of The Epineurium For Peripheral Nerve Repair: A Comprehensive Review Of Novel Scaffolds For Nerve Conduits, Alynah J. Adams, Iulianna C. Taritsa, Kaavian Shariati, Aaron Dadzie, Jose A. Foppiani, Maria Jose Escobar-Domingo, Daniela Lee, Angelica Hernandez-Alvarez, Kirsten Schuster, Helen Xun

School of Medicine Publications

Background: Nerve conduits are used to bridge peripheral nerve defects caused by trauma, iatrogenic injury, or oncologic disruption. Three-dimensional (3D) biomimetic scaffolds for peripheral nerve regeneration have advanced significantly in recent years, driven by improvements in printing technology and neuronal seeding techniques. We report on published designer conduits that can recreate the epineurium, a critical yet challenging-to-manufacture feature of nerve tissue.

Methods: A medical librarian conducted a literature search for our systematic review on EMBASE, Web of Science, and PUBMED, following PRISMA guidelines, for articles from January 2010 to January 2026 for the systematic review. Descriptive statistical analysis was performed …

Artificial Intelligence And Additive Manufacturing As A Coupled Design System: Rethinking Inference, Manufacturability, And Design Education, Charul Chadha, Garth Crosby, Sabit Ekin, Mohamed Gharib, Eman Hammad, Congrui Jin, Ali Ahmad Malik, Noemi Mendoza Diaz, Calahan Mollan, Monsuru Ramoni

Manufacturing & Industrial Engineering Faculty Publications

Artificial intelligence (AI) is becoming deeply integrated into additive manufacturing (AM) workflows, reshaping how designers approach geometry, materials, and process constraints. AI holds significant potential by accelerating design exploration, revealing complex patterns in AM behavior, and supporting earlier assessment of manufacturability. At the same time, it introduces new risks related to model transparency, data quality, physical validity, and the potential for overreliance by students and practitioners. This perspective examines these issues through four guiding questions that address the role of AI in AM-enabled design, the gaps that limit or enable AI contribution, the implications for engineering education, and the responsibilities …

Heat Input Control And Deep Learning-Based Indirect Measure Of Process And Deposition Stability In Wire Arc Additive Manufacturing, Alessandra Caggiano, Giulio Mattera, Yuming Zhang, Roberto Teti

Electrical and Computer Engineering Faculty Publications

A process qualification-oriented data-driven framework for Wire Arc Additive Manufacturing (WAAM) integrating qualification data, process monitoring and feedback control, is presented. A proportional control strategy regulating heat input by varying the Contact Tip–to–Workpiece Distance (CTWD) is developed to enhance process stability, ensure consistent layer geometry and maintain the qualified heat-input conditions for process qualification. To assess the control strategy stability, deep learning-based CTWD soft sensing from high-frequency welding signals is combined with an uncertainty-aware process quality index. The framework is validated on Invar 36 alloy, but it supports extension to other alloys and arc welding-based additive processes.

Overcoming Resolution Vs. Throughput Trade-Offs In Ceramic Material Extrusion Additive Manufacturing Via Viscoelastic Filament Stretching, Abid H. Rafi, David W. Lipke, Jeremy L. Watts, Gregory E. Hilmas, Ming C. Leu

Materials Science and Engineering Faculty Research & Creative Works

Fabricating large, monolithic ceramic parts using material-extrusion additive manufacturing remains challenging due to difficulty maintaining uniform moisture content during printing, which can lead to drying-induced defects such as warping and cracking, especially as part size and print time increase. Fabricated parts have trade-offs among print resolution, high throughput, and structural fidelity. Our study has shown that increasing the ratio of nozzle traverse speed vs. material extrusion speed increases filament stretching in viscoelastic ceramic paste, helping to overcome the trade-offs between resolution and throughput. Using aqueous ZrB2–SiC (70/30 vol.%) as a representative ultra-high temperature ceramic paste, rheological characterisation revealed viscoelastic yield-stress …

A Full Polymer Piezoelectric Flextensional Energy Harvester, Nadia Ahbab, Sidra Naz, Bingqi Zhao, Tian-Bing Xu

Mechanical & Aerospace Engineering Faculty Publications

This study presents a full polymer piezoelectric flextensional energy harvester (FPPFEH) comprising a single-layer poly(vinylidene fluoride) (PVDF) film bonded to a 3D-printed polylactic acid (PLA) flextensional frame. For an arm inclination angle of θ=10°, the free-body model gives a theoretical geometric force-amplification factor of M_F=cot θ ≈ 5.67; this value represents an ideal upper bound and was not independently validated by local force or strain measurements. During assembly, the film was tensioned only to remove visible slack and maintain a flat configuration. No intentional pretension was applied, and any residual tension was not measured. Off-resonance force-controlled tests showed …

Vision‑Based Online Quality Tracking In Wire Arc Additive Manufacturing Via Hybrid Unsupervised Deep Learning–Statistical Process Monitoring, Giulio Mattera, Yue Cao, Yuming Zhang, Luigi Nele

Electrical and Computer Engineering Faculty Publications

Vision-based monitoring of Wire Arc Additive Manufacturing (WAAM) using supervised deep learning represents the state of the art in anomaly detection, but such approaches require large labeled datasets that are costly to obtain and typically limited to laboratory conditions. To address these limitations, this work proposes a hybrid deep learning–statistical process monitoring (SPM) framework tailored to the stochastic nature of conventional arc welding processes such as GMAW-based additive manufacturing, where existing methods often overfit. The framework integrates a residual convolutional autoencoder (Res-CAE) with skip connections, which jointly analyzes video frames to generate refined latent-space features that are subsequently monitored using …

The Efficacy Of Hybrid Manufacturing For High Stress Automotive Parts, Logan Trimmer

Harrisburg University Other Works

Presentation covering the broad strokes of the project. The goal was to prove the viability of hybrid/additive manufacturing for high stress automotive applications. This project focused on recreating a piston from an old engine to examine if hybrid manufacturing could be used for such applications. On a small scale, hybrid manufacturing was able to be more cost effective if the costs of the equipment and electricity were ignored. The decision to ignore those costs came from the inability to find accurate prices for industrial casting.

Nondestructive Evaluation Of Additively Manufactured Parts Using Resonant Inspection And Frequency Domain-Based Correlation Criteria, Gita Deonarain

Dissertations, Master's Theses and Master's Reports

Additive manufacturing (AM) enables the production of highly customized and geometrically complex components; however, these parts remain susceptible to a wide range of defect types and severities. The combination of complex geometries and distributed defects presents a significant challenge for post-process nondestructive evaluation (NDE). Conventional inspection techniques, such as computed tomography and ultrasonic testing, are often limited by geometry, material, accessibility, and cost, while in situ monitoring is not yet sufficiently mature to replace post-process inspection.

This dissertation establishes the Frequency Domain Assurance Criterion (FDAC) as a quantitative, vibration-based framework for defect detection in AM components. FDAC captures spatial–spectral correlations …

A Study In The Advanced Manufacturing Of Full Solids Oxide Fuel Cells (Sofcs) Via Aerosol Deposition (Ad) Methods With Macro- And Microstructural Defect Characterization, Davis A. Warmuth

Graduate Theses, Dissertations, and Problem Reports (ETD)

The goal of this work is to 3D print a full SOFC layer-by-layer using aerosol deposition (AD) at a resolution of 5 μm. To achieve this goal, several studies were undertaken to develop and optimize an AD system to use ceramic inks. A 130 kHz AD system was developed with 4 material pumps to allow for depositions of individual compositions of the in-situ mixture of multiple solutions to allow for the fabrication of functional gradients in three dimensions. This system was then programmed to deposit air electrode layers containing different material ratios and porous microstructures, comparing their electrochemical performance to …

Additive Manufacturing And Heat Treatment Of Zero Poisson’S Ratio Self-Expanding Nitinol Stents, Farhana Yasmin, Vafadar, Majid Tolouei-Rad

Research outputs 2022 to 2026

Additive manufacturing (AM) has recently gained attention as an effective approach for printing patient-specific, self-expanding Nitinol (NiTi alloy) stents with complex structural designs for the treatment of peripheral arterial disease (PAD). However, achieving the desired phase transformation temperature and superelastic performance remains challenging due to compositional variations, phase imbalance and microstructural inhomogeneities introduced during the printing process. In this study, self-expanding Nitinol stents with a zero Poisson’s ratio (ZPR) structural design were fabricated via laser powder bed fusion (PBF-LB). The printed stents showed no evidence of cracks or structural defects, confirming PBF-LB’s capability to produce mechanically sound stent geometries. However, …