Engineering Commons^™

Design And Analysis Of A Customizable 6-Dof Force/Torque Sensor, Pyeongkang Kim

Master's Theses

This thesis presents the design, development, calibration, and testing of a novel customizable six-degree-of-freedom force/torque sensor, called the Kustom Force/Torque Sensor (KFTS), for use in the Cal Poly Low Speed Wind Tunnel (LSWT). The KFTS was developed as an alternative to commercial multi-axis force/torque sensors that feature fixed specifications. The swappable components and configurable structure of the KFTS enables changes to the sensor sensitivity, sensing range, and frequency response. Experimental testing verified that the sensor behaved as a linear time-invariant system, enabling calibration through the method of least squares and allowing the applied forces and moments to be reconstructed as …

Effect Of The Stacking Sequence And Number Of Ply Orientation In A Quasi-Isotropic Laminated Plate On In-Plane Shear Modulus And Failure Modes, Ann Larson

Master's Theses

Maximizing the shear modulus and strength, as well as predicting failure mode and location, when designing a stacking sequence of quasi-isotropic carbon fiber laminated plates is essential to predict stability, resistance to deformation, and overall stiffness of the structure. This research investigates the effect of the stacking sequence of quasi-isotropic laminated composite plate materials in accordance with ASTM D5379: Standard Test Method for Shear Properties of Composite Materials by the V-Notched Beam Method.

In this research, experimental testing and Finite Element Analysis (FEA) were first used on aluminum to validate the simulation process before applying it to composite materials. The …

Characteristic Stress And Strain Optimization Of Cardiovascular Catheters With Laser-Cut Hypotubes Using Finite Element Analysis, Kyle E. Hirth

Master's Theses

Cardiovascular catheter systems rely on laser-cut hypotubes to balance flexibility and structural integrity required for minimally invasive surgical procedures.  Optimizing these mechanical characteristics remains a significant challenge.  This study aims to investigate the influence of key laser-cut geometric parameters on the mechanical performance of hypotubes through finite element analysis.

Commercially representative laser-cut hypotubes were modeled and a finite element model was developed.   Geometric design parameters were varied across a design space consisting of pitch values ranging from 0.006 in. to 0.018 in. and cuts per revolution (CPR) ranging from 2.5 – 4.5.  For each pitch and CPR combination, loading stiffness …

Analysis And Design Of Auger Cast Piles With Isolation Casing, Zachary Lindsay

Master's Theses

This research addresses the analysis and design of double cased piles. Bay Area Rapid Transit (BART) runs a large rail system both above and below ground that connects the entire Bay Area. BART requires that all new constructions avoid transmitting axial load to their tunnels from adjacent piles. If piles fall within the zone of influence, builders must install double cased piles. Double casing is where there is an extra casing around the pile, with an air gap between them. The air gap prevents load from transferring to the outer casing. The length of this casing is called the isolation …

Aerodynamic Design And Structural Evaluation Of A Global Minimum Torque Inspired Multirotor Propeller, Zeke Bukovansky

Master's Theses

This thesis develops a repeatable design, CAD, aerodynamic postprocessing, structural screening, and manufacturing feasibility workflow for a 22-inch global minimum torque inspired multirotor propeller. Matched MIL and GMT geometries were compared at a 35 N, 4000 rpm static-hover operating condition using BEMT/XFOIL aerodynamic postprocessing, with diameter, blade count, chord distribution, airfoil schedule, and target thrust held constant. The final modeled comparison predicted a modest 1.5% reduction in torque and shaft power for the GMT case while maintaining the same thrust target. CAD construction, MATLAB reduced-order beam model, Abaqus screening, and manufacturing planning were used to identify geometry level structural and …

A2s Uplink Latency Minimization For Wildfire Monitoring Systems Using Mbse And Stochastic Modeling, Luis Giovanni Wang

Master's Theses

Wildfire response depends on how quickly a detection reaches the people who act on it, and the slowest remaining step is often the link that carries an alert from a remote sensing platform to a satellite. This thesis models the latency of that link, the Air-to-Space uplink, for a wildfire-monitoring UAV that carries a Starlink terminal and sends an ALERT packet to a serving Low Earth Orbit satellite. The uplink is difficult to predict because both the UAV and the satellite move, and because the wildfire environment degrades the channel at the moment the data matters most.

The thesis uses …

Synthesis And Characterization Of A Graphene Oxide-Zif-8 Composite For Enhanced Post-Combustion Carbon Capture, Sydney Cooper

Master's Theses

Carbon dioxide (CO₂) emissions from fossil fuel combustion are a major contributor to climate change and its associated environmental impacts. The current standard technology for post-combustion carbon capture, aqueous amine scrubbing, is effective but requires significant regeneration energy and has high operational costs. As a result, solid sorbents have been investigated as lower-energy alternatives. Metal-organic frameworks (MOFs) are a promising class of porous nanomaterials due to their high surface area, tunable pore structures, and adjustable surface chemistry. Among them, zeolitic imidazolate framework-8 (ZIF-8) has high thermal and chemical stability, hydrophobicity, and favorable adsorption properties. However, conventional synthesis methods often rely …

Evaluating The Cost-Benefit Tradeoffs Of Simt Control Mechanisms In Resource-Constrained Gpus, Nikolas Tambornini

Master's Theses

This thesis conducts a hardware-level analysis of the cost–benefit tradeoffs associated with increasingly complex SIMT control mechanisms in a resource-constrained GPU core. Four design implementations are evaluated: a Base Tiny GPU without warp scheduling capability; a Warp Scheduler using round-robin warp selection; a Branch Divergence implementation incorporating a dedicated divergence stack and post-dominator reconvergence mechanism; and a Dynamic Warp Allocation implementation that replaces the static warp structure with a runtime warp manager, regrouping threads by current program counter to recover SIMD lane utilization during active divergence. Each design is evaluated using two complementary measurements: functional simulation implemented using the CocoTB …

Skinclusive Ai: Towards Equitable Skin Cancer Detection For Deployment On Edge Devices, Joseph Galicinao

Master's Theses

Skin cancer is one of the most prevalent cancers worldwide, yet existing deep-learning models exhibit significant racial disparities because many widely used datasets are heavily skewed toward lighter skin tones. In addition, many approaches are not designed for deployment on resource-constrained devices, which limits accessibility. This work presents a comprehensive evaluation of classical machine learning and deep-learning based models for binary skin lesion classification, identifying the Swin-Tiny transformer architecture as the most effective backbone. To address bias, we curate a skin-tone balanced dataset, and introduce fairness-aware training through adversarial training, and joint distribution oversampling, to improve performance across protected attributes. …

A Polygon Approach For Satellite Coverage Computation Problems, Caleb I. Arbreton

Master's Theses

During celestial body observation mission planning, predicted sensor coverage is a key analysis tool used by designers to inform concept of operations. It enables trade studies by applying a metric to assess how well different sensor, satellite, and constellation configurations can observe a mission's region of interest. The effectiveness of the studied components is then paramount in determining whether they are justified in the system architecture. Coverage computation becomes more difficult as sensor types and regions of interest (RoIs) deviate from simple shapes, and as problem formulations seek higher-fidelity results. These simplifications include: conical camera sensors, RoIs represented as simple, …

Development Of A Multi-Mode Switching-Inverter Laboratory Module For An Introductory Power Electronics Course, Darcy Eliasi

Master's Theses

DC–AC converters, or inverters, are essential power‑electronic interfaces widely used in photovoltaic systems, microgrids, energy‑storage installations, and numerous other modern electrical applications. This thesis presents the design, construction, and testing of an improved laboratory module developed as a student learning tool for demonstrating four fundamental inverter switching techniques: simple square wave (SSWI), modified square wave (MSWI), bipolar PWM, and unipolar PWM. Building upon the previous module, the improved design centers on three key enhancements. These include the selection of a more suitable wave‑generation solution, a multiplexer‑based mode‑selection architecture that reduces user complexity and eliminates conflicting signal configurations, and the integration …

Optimization Of Repeat Ground Track Constellation Design For Complex Discontinuous Regional Coverage, Paige Jewell

Master's Theses

The continued growth of low Earth orbit (LEO) satellite constellations motivates efficient constellation design methods to reduce cost and complexity. Although brute-force methods are commonly employed in the preliminary design of satellite constellations, pairing analytic methods with optimization algorithms provides a more efficient means of searching the design space. Constellation design for continuous global and regional coverage is well-established; however, strategies for discontinuous regional coverage remain underdeveloped. This thesis focuses on an analytic geometry-based method for computing satellite coverage and revisit metrics, coupled with genetic algorithm optimization to efficiently explore the design space. The viability of this method is shown …

Development Of A Computer Vision Based Rendezvous And Docking Test Platform, David T. Forbes

Master's Theses

This thesis presents the work completed in the development and testing of a low-cost modular sensor package capable of rendezvous and docking by providing a vehicle with relative navigational commands. These navigational commands are created using relative localization data gathered and processed onboard the sensor package, with validation, in post-processing, against global localization data. This research aims to reduce the cost of smaller autonomous vehicles by removing the need for custom control units, as its modular nature will allow it to be adapted to many different systems and vehicles. Discussed within this thesis is the rapid prototyping, development, and testing …

Computer Vision Methods For Detecting Counterfeit Usd Bills, Tyler W. Jones

Master's Theses

This thesis addresses the global challenge of counterfeit paper currency by proposing a classical computer vision framework for distinguishing genuine United States Dollar (USD) bills from counterfeit ones using image data. In contrast to existing approaches that rely on a large number of easily reproducible visual features, this work prioritizes the detection of a single, robust security feature: the ultraviolet (UV) reactive security strip embedded in genuine USD bills of denominations $5 and above. By focusing on a feature that is inherently difficult to replicate, the proposed method reduces the likelihood of counterfeit bills being misclassified as genuine.

The system …

Spaceotter: A Floating Spacecraft Simulator Air Bearing Vehicle For Hardware-In-The-Loop Experiments And Research, Alexander Debartolo

Master's Theses

Growing interest in nanosatellites has increased demand for accessible ground-testing methods, which have historically been expensive and restricted. Floating Spacecraft Simulators (FSS), built around Air Bearing Vehicles (ABVs), address this gap by approximating a zero-gravity, friction-minimized environment suitable for testing spacecraft control systems, robotics, and propulsion on the ground.

This thesis presents the design, realization, and initial performance characterization of the Space Optically Tracked Testbed for Experiments and Research (SpaceOTTER) ABV, developed for the Cal Poly Space Robotics Lab. SpaceOTTER is the first step toward emulating the 3 degree of freedom (3-DOF) planar dynamics of a simulated spacecraft and is …

Design And Evaluation Of An Assistive Powered Hand Orthosis For Grasp Activities For People Post-Stroke, Sydney Alexander

Master's Theses

After suffering a stroke, many survivors experience physical disability that affects their ability to complete daily tasks using their hands. Physical therapy is often pre scribed to people post-stroke, but is not fully effective at restoring hand function. The goal of this project was to design and fabricate an assistive device for people post-stroke to help with grasp and release. The device was designed to address com mon shortcomings of existing similar devices. State of the art devices in this domain were investigated to determine a set of design improvements. A novel motor-actuated hand orthosis was designed to decrease weight, …

Development And Verification Of An Updated Thermal Model For Cal Poly's Small Thermal Vacuum Chamber, Bryce G. Leonard

Master's Theses

This thesis discusses modifications made to the Small Thermal Vacuum (TVAC) Chamber in the Space Environments Laboratory at California Polytechnic State University, San Luis Obispo, and the development and verification of an updated thermal model reflecting these changes. The chamber was redesigned to improve thermal performance, featuring a homogeneous aluminum platen coated with Aeroglaze Z306 to enhance radiative heat transfer, along with expanded data acquisition capabilities for temperature and pressure measurements.

A new thermal model of the chamber was developed in SolidWorks using a finite element approach. The model incorporates conductive and radiative heat transfer mechanisms and is configured to …

Investigation Of Process Parameters To Fabricate Tiwmo Refractory Medium Entropy Alloy Via Laser Powder Bed Fusion, Abdullah Al Masum Jabir, Lindsey A. Salazar, Jianzhi Li

Manufacturing & Industrial Engineering Faculty Publications

This paper presents an experimental study on the fabrication of a TiWMo refractory medium-entropy alloy (RMEA) using laser powder bed fusion (PBF-LB/M, commonly known as selective laser melting) from elemental powders as well as successful alloy formation on titanium substrates. The effects of tungsten particle size and process parameters on successful TiWMo RMEA fabrication have been explored using scanning electron microscopy (SEM), x-ray diffraction, hardness measurement and microstructural analysis. Scanning electron microscope (SEM) analysis revealed that the lowest percentage (0.01%) of unmelted tungsten particles was observed at a laser power of 350 W and scanning speed of 250 mm/s, particularly …

Foundation For A Digital Beamforming System Using Software Defined Radio, Daniel Cruz Guerrero, Shiron Bendrihem, Benjamin Tucker

Electrical Engineering

This report demonstrates a basis for the foundation of a software-defined radio (SDR)-based digital beam forming system. Specifically, a discussion of time, frequency, and phase synchronization is had in the absence of costly hardware like an OctoClock. Furthermore, this report digs deep into the design process and device characterization of a 4-way Wilkinson Power Divider, which is a necessary hardware component for phase calibration. SDR synchronization and calibration are critical in any digital beamforming system.

Design And Characterization Of A Pulsed Electric Field Chamber For Microalgae Lysis, Connor Strutin

Electrical Engineering

Microalgae are a promising renewable source of biofuel due to their high lipid content and rapid growth rates; however, algae cells must be electroporated (lysed) to release these lipids. The system developed in this project applies short (40 μs–10 ms), high-intensity (up to 33 kV/cm) pulsed electric fields (PEF) across cell membranes to enable electroporation.

Our lab-scale PEF chamber generates uniform, high-intensity electric fields using parallel-plate electrodes with sub-millimeter spacing. The system is designed to efficiently lyse microalgae cells for lipid extraction and biofuel production.

Maximum Power Point Tracking For Photovoltaic Cells, Rodrigo Menchaca-Ramirez, Jesus Martinez, Steven Rodriguez

Electrical Engineering

Unlike an ideal DC Power Supply, a solar panel does not operate with linear I-V Characteristics. The voltage and current characteristics of a solar panel change based on irradiance, temperature, weather conditions, and load demand. Because of these factors, solar panels do not always operate at their Maximum Power Point, which can lead to significant power losses. Maximum Power Point Tracking is used to adjust the panel operating point so that more usable power can be delivered to the load.This project developed a Maximum Power Point Tracking system using an STM32 Nucleo-L4A6ZG microcontroller and an LT8705A DC-DC converter stage. The …

Design And Parametric Study Of A Mems-Based Reservoir Computer For Reinforcement Learning, Andrew P. Carr

Master's Theses

Single-node reservoir computing (RC) is a hardware-efficient approach to machine learning, leveraging the dynamics of physical systems. In this work, two reinforcement learning algorithms, Q-learning and Proximal Policy Optimization (PPO), are applied to a simulated micro-electro-mechanical system (MEMS)-based reservoir computer to solve both discrete and continuous control tasks. MEMS-based reservoirs are low-power, compact, and their natural frequencies (kHz to MHz) pair well with real-time control loops. To explore the relationship between reservoir dynamics and learning performance, a parametric study is conducted on two reservoir hyperparameters, reservoir size and neuron separation, using CartPole-v1 and MountainCar-v0. The RC successfully learns multiple tasks …

Design For Repairability: Analyzing The Evolution Of Smartphone Repairability To Generate Design Insights, Pranav Peddinti

Master's Theses

Smartphones are a major part of daily life, allowing people to communicate, browse the internet, shop, and enjoy entertainment. However, smartphones tend to be replaced quickly and therefore contribute to the growing electronic waste problem. The lifecycle of a smartphone can be extended by designing them to be more repairable, making it easier for owners and users to perform the repairs themselves. By only replacing failing components, the device can be in use longer, reducing the waste and pollution generated by replacing the device entirely. Therefore, product designers and engineers must focus on designing smartphones to be more repairable. Design-for-repairability …

Alford Loop Antennas For Ultra-High Energy Neutrino Detection, John K. Kimura

Master's Theses

The neutrino is a fundamental particle of matter emitted by high energy phenomena, such as supernovae and black holes. Detecting neutrinos can give scientists information regarding the frequency of high-energy cosmic events, as well as point them towards specific high-energy events. Ultra-high energy (UHE) neutrino interactions in Greenland ice result in electromagnetic pulses between 200MHz and 800MHz. The Radio Neutrino Observatory - Greenland (RNO-G) seeks to observe the resultant electromagnetic waves. The Alford Loop antenna is proposed to detect these emissions, because of its dipole-like radiation pattern, horizontal polarization, and adequate dimensions to fit in a 10" diameter ice borehole. …

Contribution Of Slotted Web To The Cyclic Behavior Of Bare And Composite Beam-To-Hss Column Connections, Pablo Ulargui Ramos

Master's Theses

Slotted web connections produce consistent and meaningful improvements in the cyclic behavior of bare and composite beam-to-HSS column connections. Across the eight connections investigated in this thesis, the introduction of a slotted web increased rotational capacity by approximately 7% to 37% and increased cumulative energy dissipation at the strength-degradation limit by approximately 37% to 81%. These improvements were accompanied by only a small reduction in ultimate flexural resistance on the order of 3% to 8%, attributable to the loss of web cross-section at the slot and, for the more flexible H/t = 16 columns, to increased out-of-plane deformation of the …

Practical Multimodal Wearable Sensing For Functional Upper Extremity Primitive Classification With Application To Stroke Rehabilitation, Nicholas Weiss

Master's Theses

Stroke often causes long-term weakness and impaired motor control in the upper extremity (UE), making everyday tasks such as reaching, grasping, and moving objects more difficult. Restoring functional arm use is therefore a central goal of post-stroke rehabilitation. Measuring affected arm use continuously and objectively is important because isolated clinical assessments may not fully capture how the affected arm is used during therapy or daily life. Wearable sensors offer a promising approach for monitoring, but raw sensor signals are difficult to interpret directly. Functional movement primitives address this issue by describing UE behavior as smaller, task-agnostic movement units.

This thesis …

Design And Development Of Pcb-Fabricated Faraday Probes For Micropropulsion Diagnostics, Avery Adams

Masters Theses

An investigation into the feasibility of printed-circuit-board-fabricated (PCB) Faraday probes (FPs) for use in micro-electric spacecraft propulsion (EP) diagnostics was performed at the Aerospace Laboratory for Plasma Experiments (ALPE), at Western Michigan University (WMU). This investigation included the design, fabrication, calibration, and characterization of a prototype probe-board for the purpose of exploring the physical constraints for this design concept. Analytical calculations and modeling in COMSOL Multiphysics were used to quantify the error sources in incident ion current flux measurements. Decoupled electrostatic and charged-particle tracing models were used to evaluate the error impact of charge buildup on dielectric surfaces and the …

Rf Fingerprinting: Neural Networks For Device Identification, Pranav Chainani, Maxwell Gertner, Genevieve Patmore

Electrical and Computer Engineering Senior Theses

Conventional cybersecurity protocols authenticate devices using digital credentials that can be stolen, copied, or extracted from compromised hardware. Radio frequency (RF) fingerprinting offers a complementary physical-layer authentication mechanism that binds device identity to the unforgeable manufacturing variations present in every transmitter’s analog hardware. This thesis explores the application of convolutional neural networks (CNNs) to RF fingerprinting, focusing on the identification of nominally identical IoT transmitters from raw I/Q samples of the LoRa preamble’s turn-on transient.

We developed an end-to-end system consisting of a modular data collection testbench using a USRP B210 software-defined radio, a 1D CNN trained directly on raw …

Rf Target Identification With Custom Radar Systems, Francis Chau, Alfred Galindez, Austin Petersen

Electrical and Computer Engineering Senior Theses

This project presents the design, construction, and testing of a low-cost Frequency- Modulated Continuous Wave (FMCW) radar system inspired by the MIT Coffee-Can Radar. The system was developed as a modular educational radar platform intended to demonstrate fundamental radar concepts while incorporating updated RF components, custom printed circuit board designs, and improved system-level testing. The radar architecture includes a triangle-wave modulator, voltage-controlled oscillator, attenuator, power amplifier, RF splitter, transmit and receive antennas, low-noise amplifier, mixer, SMA interconnects, and video amplifier.

The project focused on validating individual subsystems, characterizing the chirped RF output, tuning the antennas near the 2.4 GHz operating …

Santa Clara Radio Astronomy Project (Scrap) V, Alejandro Hernandez, Agustin Garcia

Electrical and Computer Engineering Senior Theses

Santa Clara Radio Astronomy Project (SCRAP) V aims to develop an entirely operational, real-time platform software for an affordable radio telescope that can operate autonomously. This thesis describes the design and implementation process of the fifth generation project through concentrating on the following three key areas: the creation of the live data acquisition and visualization dashboard, thorough verification of the hardware chain received by us, and outdoor system protection from weather factors. The live data dashboard that was created in the MATLAB App Designer completely solved the architecture issues faced with its predecessor being the Python version of the system, …