Engineering Commons^™

Mechanized Theatre Turntable, Chloe Huiyi Chou, Ethan Lee Stroh, Ruodolf Reller Quelnat Rumbaoa, Davide Lanfranconi

Mechanical Engineering

This project aimed to create a remote-control and drive system for a theatrical turntable that was constructed by the Theatre and Dance Department of California Polytechnic State University, San Luis Obispo. Over the course of three quarters, the team successfully designed and manufactured a working verification prototype. This verification prototype was then tested, and the project sponsor verified that it met all specifications. The current iteration of the verification prototype can support up to a load of 1400 lbf, rotate a 12 ft diameter turntable clockwise and counterclockwise with a speed range of 1 to 4 rpm, and is able …

Multifamily Complex Smart Locks For Property Management And Tenant Security, April Mills, Allen Chen, Dana Kumamoto, Michael Cook

Mechanical Engineering

Maintaining and managing hundreds of locks and physical keys for an apartment complex can be time consuming and costly, especially when the apartments turn over to new tenants. Our goal was to develop a smart door lock that is compatible with Obodo’s management app for apartment complexes to make accessing apartments secure and simpler for tenants and easier to manage for owners.

We designed and manufactured one smart door lock that is powered with four AA batteries and utilizes a dynamic NFC device and Bluetooth technology. The board can enter a sleep mode which reduces power consumption. The dynamic NFC …

Polygait Conveyor Upgrade, William J. Schafer, Carolyn E. Palmer, Carly A. Tudor, Bryan C. Cordutsky

Mechanical Engineering

The PolyGAIT Conveyor Upgrade Mechanical Engineering Senior Project consisted of the complete design process to construct an operational “smart” control system for the conveyor belt loop on Cal Poly’s campus. As requested by project sponsor Dr. Tali Freed, an Industrial & Manufacturing Engineering professor at Cal Poly, the control system requirements included connecting existing conveyor components together, such as Radio Frequency Identification (RFID) reader tunnels, photo eye motion sensors, motor powered rollers, and diverting elastic bands. The main design problem is when packages with RFID tags are moving at industry high speed (10 ft/s) they are occasionally not scanned by …

Demonstration Triple Spool Turbine And Controls, Synnovea Alaina Wood, Marco Eston Salguero, Michael Bruce Megna, Wyatt Scott Conner

Mechanical Engineering

The demonstration triple-spool turbine and controls project consisted of the conceptualization, design, analysis, build, and test of a demonstration model of three concentric driveshafts, such as those used in conventional turbofan (or power generation turbine) engines. Specifically, our team focused on building a basic, portable, mechanical model of such a driveshaft assembly, while also developing the backend firmware/control and user interface software used to control it. This model was developed with the initial intent of use in the Cal Poly engines lab with a goal of remotely controlling the motors driving the driveshaft model by means of a USB cable …

Flow Data Acquisition System, Samuel Chapman Maxwell Iv, Nathaniel Peter Werdmuller Von Elgg, Jameson Robert Spitz, Jason Jia-Shing Hu

Mechanical Engineering

Data acquisition is an essential part of the research and development process of water valves and fittings at Zurn Wilkins. In Fall 2021, Zurn Wilkins approached our senior project team with a goal of creating a modular data acquisition system that streamlines their design and testing processes for new products. Our team determined that a microcontroller-based system was the optimal way to deliver this goal and designed our system around a Raspberry Pi. We chose twelve sensors that were compatible with existing taps in the Zurn Wilkins facility. The sensors send their signal through waterproof receptacles into the Polycase waterproof …

Outdoor Laboratory And Testbed For Bridge Health, Richard L. Wood, Mitra Nasimi, Bowen Yang, Christine E. Wittich, Joshua Steelman, Jay Puckett, Daniel Linzell, Jinying Zhu, Mohammad Ebrahim Mohammadi

Nebraska Department of Transportation: Research Reports

Due to the aging problem of bridges and the limited financial resources in the United States, it is necessary to form a deeper understanding of existing, aging bridges in an effort to extend their in-service life. To address this problem, researchers from the University of Nebraska-Lincoln (UNL) and engineers from the Nebraska Department of Transportation (NDOT) identified three, out-of-service bridges (two steel and one concrete) to establish the Nebraska Outdoor Bridge Lab (NOBL). As the first step in NOBL’s development, geometric surveys of the current condition of each bridge were produced using lidar and Structure-from-Motion (SfM). This data contributed to …

Data-Driven Prioritization And Empirical Predictions For Bridge Scour In Nebraska, Richard L. Wood, Awgku Ahmad Hashim B. Awg Bolhasan, Basil Abualshar, Christine E. Wittich, Chung R. Song, Junke Guo, Mohammad Ebrahim Mohammadi, Mitra Nasimi, Yijun Liao

Nebraska Department of Transportation: Research Reports

The effect of scour at the bridge substructure results in an increase in the vulnerability of the overall bridge stability. Previous studies have found that current guidelines are often overly-conservative with respect to scour. This project aims to provide guidance on hydraulic modeling parameters and reasonable scour estimates specific to Nebraska conditions. This will enable engineers to assess bridge sites for scour more precisely for efficient and effective design and countermeasures. Four sites were surveyed for scour changes between the period of December 9, 2020, to April 20, 2021. At these four sites, overland and bathymetry survey data were collected. …

Construction Industry Hesitation In Accepting Wearable Sensing Devices To Enhance Worker, Harrison M. Fugate

Master's Theses

The construction industry is one of the most unsafe industries for workers in the United States. Advancements in wearable technology have been proven to create a safer construction environment. Despite the availability of these devices, use within the construction industry remains low. The objective of this research is to identify and analyze the causes behind the reluctance of the construction industry to implement two specific wearable safety devices, a biometric sensor, and a location tracking system. Device acceptance was analyzed from the perspective of the user (construction field labor) and company decision makers (construction managers). A modified unified theory of …

Neural Network Based Diagnosis Of Breast Cancer Using The Breakhis Dataset, Ross E. Dalke

Master's Theses

Breast cancer is the most common type of cancer in the world, and it is the second deadliest cancer for females. In the fight against breast cancer, early detection plays a large role in saving people’s lives. In this work, an image classifier is designed to diagnose breast tumors as benign or malignant. The classifier is designed with a neural network and trained on the BreakHis dataset. After creating the initial design, a variety of methods are used to try to improve the performance of the classifier. These methods include preprocessing, increasing the number of training epochs, changing network architecture, …

In-Situ Defect Detection Using Acoustic Vibration Monitoring For Additive Manufacturing Processes, Ali Harake

Master's Theses

The world of additive manufacturing revolves around speed and repeatability. Inherently, the process of 3D printing is plagued with variability that fluctuates with every material and parameter modification. Without proper qualification standards, processes can never become stable enough to produce parts that may be used in aerospace, medical, and construction industries. These industries rely on high quality metrics in order to protect the lives of those who may benefit from them. To establish trust in a process, all points of variation must be controlled and accounted for every part produced. In instances where even the best process controls are enacted, …

Low-Cost Uav Swarm For Real-Time Object Detection Applications, Joel Valdovinos Miranda

Master's Theses

With unmanned aerial vehicles (UAVs), also known as drones, becoming readily available and affordable, applications for these devices have grown immensely. One type of application is the use of drones to fly over large areas and detect desired entities. For example, a swarm of drones could detect marine creatures near the surface of the ocean and provide users the location and type of animal found. However, even with the reduction in cost of drone technology, such applications result costly due to the use of custom hardware with built-in advanced capabilities. Therefore, the focus of this thesis is to compile an …

Effects Of Experimental Scale On The Adsorption Of Two Pharmaceutical Drugs Detected In Municipal Wastewater Effluent, Michael Moore

Master's Theses

Pharmaceutical drugs are being produced and consumed in increasing quantities every year and are poorly treated by conventional wastewater treatment processes, leading to increasing detection of such compounds in surface water, groundwater, and municipal drinking water. Soil aquifer treatment (SAT) is a promising method for treating these emerging compounds through combined adsorption and degradation of target compounds in soil. This thesis examines the consistency of results from typical studies like adsorption isotherms and soil columns utilized in analysis of SAT performance, across varying experimental scales. The adsorption behavior of two pharmaceuticals was investigated as a function of experimental scale and …

Mars Rover Mechanical Arm & Turret, Kendall C. Chappell, Kyle D. Peterson, Rodrigo Gonzalez, Sam Cole

Mechanical Engineering

The Rover Mechanical Arm and Turret (RAT) team was originally tasked with designing and building a mechanical arm to attach to the Exo Mars rover: a project headed by Cal Poly professor, Rich Murray. The rover will be the 3rd in a series of rovers sponsored by Murray. Through ideation, comparison studies, research, and prototyping, the RAT team determined a design capable of fulfilling the sponsor’s specifications. The concept design is lightweight, durable, and capable of 4 degrees of freedom. With two links and a mechanical claw, the rover arm has the capability to retrieve small rock samples from Mars's …

Bike To The Future, Wanjiku Gichigi, Luisa Shu Yi Chiu, Alexander Kalman Dunn, Georgia Ann Holmes

Mechanical Engineering

Brian Higgins is a veteran with retinitis pigmentosa who enjoys biking. The motivation for this project was to design and manufacture a refined prototype of a bike attachment to assist Brian in safely biking to and from work. The customer needs, problem definition, background, design development, final design, testing, costs, and recommendations are provided in this report.

The solution for this project, as laid out in the design development section, was to design an assembly that would detect objects in the biker’s path and relays that information to them. The design incorporated a dashboard to conceal components within, protect them …

Dynamic Response Of Elastic Two-Story Steel Moment Frame Scaled Structure Equipped With Viscous Dampers, Garrett L. Barker, Alexander L. Poirier

Architectural Engineering

The authors of this report are Architectural Engineering undergraduate students at California Polytechnic State University, San Luis Obispo. Damping is a complex, experimentally derived value that is affected by many structural properties and has a profound effect on the dynamic response of structures. Deducing the inherent damping of a steel moment frame and affecting the damping ratio with viscous dampers are two topics explored in this paper. Dampers are commonly implemented in resilient structures that perform better in a design basis earthquake, reducing the seismic cost and downtime. Undergraduate coursework does not delve into the factors that affect damping and …

Guidelines For The Eeri Seismic Design Competition, Kate Robinson

Architectural Engineering

The Earthquake Engineering Research Institute (EERI) has been dedicated to exposing undergraduate students to the wide range of interdisciplinary subjects related to earthquake engineering through the Seismic Design Competition. In 2022, California Polytechnic State University, San Luis Obispo (Cal Poly) sent 14 students to Salt Lake City, Utah for the competition – to compete with 31 other teams who all tackled the competition problem statement uniquely. The 2022 team was tasked with the research, design, analysis, and construction of a new structure to be built in downtown Salt Lake City, with the goal of replicating the design sequence of real-world …

Sage Garden Pavilion Shade Structure, Anthony Razouk Karroum, Manuel Bermudez, Matthew Kilbride, Sarah Holt, Marisa Martineau

Architectural Engineering

Form finding, testing, and construction of funicular double-layered shells in an interdisciplinary format with a focus on designing a shade structure for the San Luis Obispo Botanical Garden Children’s Pavilion. In the process, challenges such as connection design, materiality, storage, and more are explored and refined in relation to shell structures.

Increasing Strength Of Plywood Shear Walls, Elizabeth Claypool, Michelle Dennin

Architectural Engineering

In a recent iteration of an upper-division engineering design lab course at Cal Poly SLO, students were challenged to identify and understand the probable failure mechanism of conventionally built plywood shear walls and hypothesize how they could delay or prevent common failure mechanisms to increase the overall lateral load capacity. After observing the results of a test on a conventional, code specified wall, a solution to integrate metal gauge strapping into edge nailing was developed to address the common failure mechanisms of nail head pull through and panel edge tear out. A shear wall with metal strapping installed between the …

Development Of Probabilistic Failure Pressure Models For Pipelines With Single Corrosion Defect, Kiswendsida J. Kere, Qindan Huang

Civil and Environmental Engineering Faculty Research and Publications

Many models have been developed in the past to predict the failure pressure of a pipeline with a single corrosion defect. However, most of the existing models are conservative and may lead to unnecessary repairs and maintenance in the pipeline risk management. The aim of this study is to develop probabilistic failure pressure prediction models that are suitable for risk assessment of corroded pipelines. The proposed models are developed at three levels of pipe ultimate strength based on a comprehensive database (consist of both experimental and numerical data) established in this study. When comparing with the existing models, it is …

Viability And Implementation Of A Vector Cryptography Extension For Risc-V, Jonathan W. Skelly

Master's Theses

RISC-V is an open-source instruction-set architecture (ISA) forming the basis of thousands of commercial and experimental microprocessors. The Scalar Cryptography extension ratified in December 2021 added scalar instructions that target common hashing and encryption algorithms, including SHA2 and AES. The next step forward for the RISC-V ISA in the field of cryptography and digital security is the development of vector cryptography instructions.

This thesis examines if it is viable to add vector implementations of existing RISC-V scalar cryptography instructions to the existing vector instruction format, and what improvements they can make to the execution of SHA2 and AES algorithms. Vector …

Behavior, Switching Losses, And Efficiency Enhancement Potentials Of 1200 V Sic Power Devices For Hard-Switched Power Converters, Ali Mahmoud Salman Al-Bayati, Mohammad Abdul Matin

Electrical and Computer Engineering: Faculty Scholarship

Semiconductor power devices are the major constituents of any power conversion system. These systems are faced by many circumscriptions due to the operating constraints of silicon (Si) based semiconductors under certain conditions. The emergence and persistence evolution of wide bandgap technology pledge to transcend the restrictions imposed by Si based semiconductors. This paper presents a thorough experimental study and assessment of the performance of three power devices: 1200 V SiC cascode, 1200 V SiC MOSFET, and 1200 V Si IGBT under the same hardware setup. The study aims to capture the major attributes for each power device toward determining their …

Wire Cutting Saw For Spinal Fusion Surgery, Connor Kilzer Kilzer, Kayla Hong, Kyle Himmelein

Biomedical Engineering

The purpose of this project was to design and prototype a spinal facetectomy tool which will minimize the risk of spinal nerve damage and standardize this procedure for all surgeons. This Final Report for Alphatec describes the scope of the project, the process to get to the final prototype of the device, along with a project timeline for the team. A background of current devices and their issues is included to illustrate the need for a new spinal facetectomy device. Within the scope of the project includes a list of customer requirements for the device and the process of translating …

Deep Ocean Vehicle (Dov) Scientific Payload, Nichole "Nikki" T. Arm, Mason Gariepy, Brianna Roberts, Kyle C. Walsh

General Engineering

This report aims to provide technical insight into the Deep Ocean Vehicle project performed by the Barrel Eye Explorers. The project was a part of the 2021-2022 Interdisciplinary Senior Project class at California Polytechnic State University, San Luis Obispo. The team consisted of Nikki Arm, Mason Gariepy, Brianna Roberts, and Kyle Walsh who were engineering students in the Mechanical, Materials, General, and Industrial engineering departments, respectively. This project was sponsored by Dr. Crow White and overseen by Karla Carichner. The project was a continuation of Nikki Arm’s internship with Global Ocean Design during the Summer of 2021. The lander, Deep …

Cable Transit De-Icing Project, Brooke Marvin, Christian Degrood, James Lavelle, Shanna Plouff

General Engineering

Holmes Solutions has presented two projects that require similar solutions - ice removal from the Switchback and the Whoosh, with the Switchback’s cables currently being the primary focus. The Frost Fighters have been tasked to find a way to stop ice formation on the Switchback’s cables so that the ride can operate safely in cold climates and during the colder months of the year. To be an adequate solution, the chosen de-icing method must operate in temperatures from -10°C to 40°C and be on standby in temperatures from -40°C to 60°C. In addition, it must prevent any falling debris that …

Digital Forensics Range, Cody P. Shanahan, Bryson Y. Shishido, Samuel R. Mckee, Justin Siu, Lisa Li, Maxwell Brewer

Computer Engineering

The Digital Forensics Range was developed to serve as an online training for groups interested in computer forensics. This year's team had the goal to expand upon last year, by adding a new forensics image, unity scenario, and additional AWS functionality. The team still wanted to continue with last year's goals of keeping the training easily runnable, quickly deployable, and rapidly scalable through the use of the cloud. Adding to last year's work, this year's team hoped to further increase the educational value of the simulation with more practice, and the addition of feedback. The training is meant to be …

Stabilization Of Palm Wood Using Water-Based Impregnation, David A. Barnes

Materials Engineering

Impregnation is a technique for stabilizing wood that involves saturating the material in a liquid and allowing it to cure before use. Stabilization methods such as this are employed for a variety of reasons; chiefly, the low dimensional stability of wood and palm means that they are subject to several failure modes that arise from changing environmental conditions, such as cracking, warping, and bending. Samples of Borassus flabellifer, black palm, provided by DuraPalm were impregnated with solvent-based and water-based stabilizers, and untreated wood samples used as a control group. Kop-Coat WoodYouth® Plus was used as a solvent-based stabilizer, and impregnation …

Radiology Associates Medical Scan Forecasting, Everett M. Notaro, Mitchell Carpenter, Tyler Deis, Kimberly Williams

Industrial and Manufacturing Engineering

After discontinuing their subscription with Shinyapps and relying on a manual forecasting process, Radiology Associates needs a new method to forecast the number and types of scans that will be executed at each site location. Radiology Associates utilizes Quinsite, which incorporates a live link to their database, as a host for all their Tableau dashboards. This project will create an accurate forecasting model utilizing complex forecasting methods to be hosted by Quinsite which is accessible by all management within Radiology Associates. To begin this process, an exponential smoothing model was created in Tableau to solidify dashboard and storyboard design. Additionally, …

Increasing Legends Salon Revenue Per Square Foot, Jacob William Andreatta, Margaret Faison Gustafson, Julia Galina Odisho, Joshua Spry Morrison

Industrial and Manufacturing Engineering

Katie MacNamara acquired Legends Hair Salon in Atascadero, California in January of 2021. After a few months of learning to run her own business she discovered that her retail revenue per square foot was not high enough. Her goal, and the project objective, was to raise her revenue while also increasing space for her stylists. The metrics used for these objectives were revenue per square foot and the square footage of the retail areas. The beginning state metrics were 48.75 square feet of retail and a retail revenue per square foot of $2.15 with a total of six stylist stations. …

Effects Of Release Materials And Temperature Ramp Rates On The Surface Finish Of Carbon-Fiber Composite Components, Sudeep Louis, Thucmy Dang, Ethan Schlocker

Materials Engineering

Toray Advanced Composites is interested in improving their carbon fiber reinforced polymers (CFRP) manufacturing process by enhancing their control on the amount of surface roughness for varied customer preference. Surface roughness of CFRP is important in post-production processes including coating, priming, and painting. This project seeks to determine the effects of three release materials and two temperature ramp rates on the surface finish of CFRP. The release materials used were Tooltech, FEP, and Frekote 770-NC. The two initial temperature ramp rates were 1°F/min and 2°F/min. Surface roughness was measured using a profilometer and analyzed using Ra values. Ra is an …

Analysis Of Novel Corrosion Resistant Maraging Steels For Use In Additive Manufacturing, Bradley Michael Samuel, James Knowlton Smith

Materials Engineering

Stainless maraging steel has been proven to be an industry standard material for plastic injection molds. Its high hardness and corrosion resistance extend the lifetime of the tool. This alloy system is also well-suited to additive manufacturing, which can be utilized to form internal cooling channels, further increasing tool life. Using Rapid Alloy Development (RAD) Oerilkon METCO is developing a new composition of stainless maraging tool steel that has high hardness/strength, is corrosion resistant, and has additive-capable melting and solidification properties. This study tests the hardness and corrosion resistance of the new RAD alloys against the current market competitor Corrax …