Engineering Commons^™

Development Of Cal Poly’S Hybrid Ac/Dc House, Eduardo Andres Muñoz, Giovanni Ramirez Angel

Electrical Engineering

The Hybrid House provides an example for what sustainable housing solutions could look like. It also functions as a potential solution to the current rural electrification issues many developing countries face. The use of a DC-DC MISO converter allows for combining multiple power sources into a single DC bus. The Hybrid House integrates the DC bus by employing the use of DC-DC converters for home use. This system may potentially improve the overall system efficiency by avoiding the losses associated with AC-DC converters. The use of the DC bus further leverages the Solar Panel renewable energy solution to become a …

Automotive Collision Warning System Retrofit, Ethan Clark Najmy

Electrical Engineering

In the early 2000s, few automakers began implementing forward collision warning systems in their cars. As technology advanced this system became available on more and more luxury cars. In recent years, this technology has spread to more affordable vehicles driven every day. However, as this technology has only recently advanced to less expensive, more economical cars, older vehicles of the same model may not have this advanced and important safety feature. This project investigates and creates a preliminary design for an affordable, easy-to-install, forward collision warning system that can be retrofitted to vehicles without the system currently installed. Using a …

Emulating The Doppler-Shift For Lora Based Low Earth Orbit Satellite Communication, Ariel Freiman, John Stephen Gharib

Electrical Engineering

This project investigates the adverse effects of the Doppler Shift on a LoRa waveform transmitted from a Low Earth Orbit Satellite or LEOSAT. This work is on behalf of Project OWL, who will use these results to justify further investment into developing a LEOSAT for their communication network. Part of the project is to design a test setup to replicate the Doppler Shift in the lab. The Doppler shift replication setup distorts the transmitted waveform, similar to how the signal gets distorted if sent from a LEOSAT. The test setup will comprise both software and hardware control, wherein software, the …

Instrumented Control Column For Optionally Piloted Aircraft, Andrew J. Klein

Electrical Engineering

Natilus, an aerospace company that is rapid-prototyping optionally piloted aircraft (OPA) for the shipping industry, needs a system that retrieves control column position data in order to manipulate flight simulator parameters in software. At present, a universally compatible system for all aircraft does not exist. Typically, established aerospace companies will sink significant time and money into developing proprietary systems for control column data retrieval as every aircraft is unique in its layout and linkage design. However, as a startup developing their first aircraft, Natilus does not have the privilege of modifying an existing sensor system to work with their HIL …

Cardio Trainer, Levi Rash, Cristian Rodriguez

Electrical Engineering

The Cardio Trainer Device is a wearable device that guides the user through a physical exercise based on the user’s heartbeat measurements. Users interface with the device via a wearable band. The band determines the heartbeat of the user in real time and, using that reading, gives the user verbal instructions to optimize their workout. These verbal instructions then serve to control the physical exertion of the user and are delivered through an audio device. Users input personal physical metrics to the Cardio Trainer Device that tailor the performance of the device in a manner of ways: rate of instruction, …

High Performance Radar System, Danny Maas

Electrical Engineering

This report covers the design, fabrication, and test of an X-band FMCW radar inspired by the radars from Cal Poly course EE 541, “Advanced Microwave Laboratory.” In this class, 2.4GHz Doppler and FMCW radars are designed and built using consumer off-the-shelf (COTS) components. Operability is the focus of this class, sacrificing performance, accuracy, and precision. this project aims to improve upon those radars by using custom-designed components instead of COTS components and shifting the operating frequency to 10GHz.. The use of custom components can improve output power and frequency stability, and higher frequency reduces component size. The FCC allows amateur …

An Interactive Ecosystem Simulator, Tong Zhou

Computer Science and Software Engineering

This project is about an ecosystem simulator game that allows players to manipulate the population size of the selected species and observe these species interact with each other. It focuses on reflecting the consequences of human intervention in the ecosystem and the difficulty of maintaining a balanced ecosystem. I’ve been astonished by how human intervention could easily crash the ecosystem and how difficult it could be to make up for our faults. And many people still hold the thought that we control the world and could determine the death or live of all other creatures as we like. However, the …

Evaluation Of The Alternatives Of Introducing Electric Vehicles In Developing Countries Using Type-2 Neutrosophic Numbers Based Rafsi Model, Ilgin Gokasar, Muhammet Deveci, Mehtap Isik, Tugrul Daim, Aws A. Zaidan, Florentin Smarandache

Engineering and Technology Management Faculty Publications and Presentations

This study focuses on implementing electric vehicles (EVs) in developing countries where energy production is mainly based on fossil fuels. Although for these countries the environmental short-run benefits of the EVs cannot offset the short-run costs, it may still be the best option to implement the EVs as soon as possible. Hence, it is necessary to evaluate the alternatives to introducing EVs to the market due to the environmental concerns that created an opportunity for some developing countries to catch up with the international competition. Therefore, we develop a case scenario to explore the decision-making process in implementing the EVs …

Assessing The Resilience Of Mycorrhizal Networks Following Central Tree Removal, Deon Lillo

Master's Theses

Mycorrhizal networks (MNs), or the networks of fungal mycelia that connect plants to each other, are vital in contributing to the well-being of ecosystems. They not only assist in the transport of nutrients across an ecosystem, but also help protect an ecosystem from disease and adverse conditions. However, more research into these networks is needed and modelling these networks as graphs can help us achieve this. By applying centrality analysis and performing k-core partitioning on these networks, we are able to identify the trees that are most important and central to a MN and observe the effects of removing these …

Utilizing Machine Learning Models To Estimate Energy Savings From An Industrial Energy System, Eva Mclaughlin, Jun-Ki Choi

Mechanical and Aerospace Engineering Faculty Publications

Energy audits are an important part of reducing energy usage, costs, and carbon emissions, but there have been discrepancies in the quality of audits depending upon the auditor, which can negatively affect the impacts and credibility of the energy assessment. In this paper, historical energy auditing data from a U.S. Department of Energy sponsored research program was gathered and analyzed with a machine-learning algorithm to predict demand savings from a compressed air system assessment recommendation in industrial manufacturing facilities. Different energy auditors calculate savings for repairing leaks in compressed air systems in various ways, so the energy demand savings have …

Tie Installer For Great Heights To Extend Research, William Moffat, Truman Giesen, Ryan Ghosh, Victor Rodriguez

Mechanical Engineering

This senior project consisted of developing and creating a hand held device that automatically installed zip-ties. Our project began as an entry to the NASA Micro-G NExT competition but was redirected towards the new goal of creating a consumer product.

Although installing zip-ties seems to be quite a simple process, throughout the entirety of our development we quickly determined that our device would have to embrace a higher level complexity to complete the objective of installing a zip-tie. The ultimate drive force of this project was meant to create a solution for the massive cost gap of already existing Zip-tie …

Wave Energy Converter For Marine Vessels And Isolated Communities, Leo Kirshenbaum, Owen Pyle, Gage Howard, Charlie Camilli, Jonathan Ma, Emigdio Islas, Joseph Bonafede

Mechanical Engineering

California Polytechnic State University’s 2023 Marine Energy Collegiate Competition team, Surf Supply, has developed a floating dock that transduces wave energy into electricity. The following report aligns with MECC requirements, and our design changes since CDR are present in the User Manual in Appendix F. Our primary market research of the Blue Economy identified electric marine vessel charging and isolated communities as early adopters that could benefit most from the first generation of our wave energy converter (WEC). Surf Supply’s design concept provides a reliable, affordable, and renewable energy source that reduces dependency on conventional fossil fuels, allowing blue economy …

Headlamp/Bike Light Damping System, Ethan Reece Clark, Alec Stonehouse, Omeed Ostry, Mitchel Anderson

Mechanical Engineering

The task for this project is to design a headlamp and/or bike light that absorbs the impact shocks from the user’s actions. The user that the system is being designed for may be riding a bike or running on a trail in the evening or early in the morning where the light needs to be stabilized and their path must be illuminated. This report presents the final design chosen after months of prototyping and design iteration. It encompasses the system design, design verification through testing, implementation, future recommendations, and lessons learned throughout the process. The chosen design utilizes a fully …

Weed Robot, Kaela Stern, Lewis Kanagy, Claire Franz, Carlos Rodriguez Orozco, Jackie Chen, Sachi Hiji, Ayush Kakkanat, William Ta

Mechanical Engineering

Team Weed Scouts has completed our work on a weed-cutting robot for the Girl Scouts of California’s Central Coast. The final robot build provides a solid foundation that can be built and improved upon by future teams. We have completed the robot base and structure, including the chassis, drivetrain, and robot shell. We also completed manufacturing a weed storage bin and canvas cover for the robot. Additionally, we have built a weed scooper, the mechanism that cuts weeds and transports them into a storage compartment. The electronics and programming for remote control of the robot are also implemented. After some …

Flexible Water Cooling, Joshua Terlaje, Andrew Lin, Nicholas Morales, Tanner Parrott

Mechanical Engineering

The goal of this project is to develop and deploy a water-cooling system to reduce the danger of heat exhaustion among communities of farmworkers. Currently, it is difficult to keep chilled water available throughout the workday when using portable water coolers. The idea uses a refrigeration system to chill the water supply by using the power take-off (PTO) on farm equipment and a corresponding generator to get around this restriction.

The project places a strong premium on keeping the chilled water supply at a maximum temperature of 59°F to ensure compliance with the California Department of Industrial Relations' requirements. Each …

In-Situ Mechanical Tester, Andrrew Murach, Gustavo Marquez, Kosimo Tonn, Jake Vormbaum

Mechanical Engineering

Over the course of the 2022-23 Cal Poly SLO school year, a small tensile tester device was developed specifically for Dr. Long Wang to test thin film materials under a microscope and generate accurate force versus displacement graphs. A tensile tester was manufactured using purchased and machined components, electronics were consolidated in a separate box and connected, and a program and user interface were written to control the motion, provide custom inputs, and organize useful data for the researcher. Tests were conducted to compare the performance of the device to universal tensile testers available in the Composites lab. The device …

Metamaterial-Based Soft Actuators, Savannah June Cheney, Nathan Kessenich, Marco Leen, Merek Mcgill

Mechanical Engineering

For this project the team was tasked with designing a soft actuator that incorporated aspects of mechanical metamaterials. The team’s goal was to demonstrate the feasibility of structural metamaterials in the field of soft robotics and demonstrate a novel response with a final assembly. Also included in the team's discussion are the manufacturing steps, protype tests & results, and suggested future next steps. Following the previous report (critical design review) the team chose to follow the path of designing a continuum robot with metamaterials incorporated into the design. A continuum robot consists of a soft cylindrical body with rigid evenly …

Therapeutic Mechanical Horse Project, Broghan Martin, Carson Roff, Zach Barnisham, Lydia Barnes

Mechanical Engineering

This project team created a simple mechanical model of a horse that disabled children could ride on to feel more comfortable partaking in equine therapy. This project was sponsored by Jack’s Helping Hand as part of their equine therapy program. The team went through the entire design process of researching, ideating, prototyping, and testing to create the final product. Finite element analysis of the structural members of the horse was performed. The forces used in that model were later validated through testing of the strength of those same members after manufacturing. In the end, a self-actuating single degree of freedom …

Bespoke Bicycle Enclosure, Thomas Link, Kyle Mcafee, Marc Monier, Hunter Walden

Mechanical Engineering

Brian Higgins is an American veteran with retinitis pigmentosa who relies on cycling for transportation. The motivation for this project is to design and manufacture a refined prototype bicycle attachment to support him while biking in the rain and cold. The attachment will serve to enclose him for optimal protection from inclement weather, while maintaining sufficient mobility for daily cycling. Mr. Higgins’ bicycle is equipped with an attached sensor system which assists his visual impairment by using an ultrasonic sensor. Therefore, the attachment cannot adversely affect the function of the sensor system. The project timeline is set at approximately 7 …

Disc Golf Throwing Robot, Nevada S. Schultz, Sydney M. Lewis, Erick Edmundo Daza, Rachel Alysse Greenberg, Peter M. Kean

Mechanical Engineering

Disc golf companies need better methods to test disc flight. The scope of this project is to create a disc throwing robot that can throw a disc golf driver 450-500 feet, with control over the speed, spin, and release angle. Research shows that multiple disc-throwing products exist; however, none meet the full requirements of this project. The Cal Poly senior project design team created a proof-of-concept machine. This prototype started as a two-wheel mechanism. Eventually, a third wheel was added, allowing for complete control over disc spin. The three-wheel prototype reached 62 mph when perfectly calibrated. The prototype is accurate, …

Baja Sae Semi-Active Suspension, Cameron Paul Jones, Ethan Jacobi Mikel, Joshua Macguire Wright, Aditya Garg

Mechanical Engineering

This document outlines the design and justification for the final design of the Baja SAE Semi-Active Suspension Senior Project. The goal of the project was to build a base valve that can adjust suspension damping rates on the fly. This document details the ideation, design, manufacturing, design verification results, and detailed drawing package for the project. Additionally, this document includes information regarding the pressure drop calculator, O-ring calculations, and CAD. The manufacturing processes used to create the valve and the testing and evaluation of the valve are included as well. Finally, the methods that were used to manage this project …

French Drain Project At Woods Humane Society, Thomas Douglas Collins

Construction Management

The Woods Humane Society is a prominent animal care facility that aims to rehabilitate, rescue, and assist in the adoption of dogs and cats in the greater San Luis Obispo area. The property contains multiple dog playpen areas which consist of a concrete slab surrounded by a chain link fence, designed for the animals to have an open space to run around throughout the day. Employees are required to hose down the slab hourly to maintain a clean environment for the animals. When employees hose down the playpen areas, a considerable amount of water runs off the slab and into …

Experimental Characterization And Computer Vision-Assisted Detection Of Pitting Corrosion On Stainless Steel Structural Members, Riley J. Muehler

Master's Theses

Pitting corrosion is a prevalent form of corrosive damage that can weaken, damage, and initiate failure in corrosion-resistant metallic materials. For instance, 304 stainless steel is commonly utilized in various structures (e.g., miter gates, heat exchangers, and storage tanks), but is prone to failure through pitting corrosion and stress corrosion cracking under mechanical loading, regardless of its high corrosion resistance. In this study, to better understand the pitting corrosion damage development, controlled corrosion experiments were conducted to generate pits on 304 stainless steel specimens with and without mechanical loading. The pit development over time was characterized using a high-resolution laser …

Investigation Of Placement Of Polyethylenimine Within Thin Film Composite Reverse Osmosis Membranes For Enhanced Anti-Fouling Properties, Taylor F. Austin

Master's Theses

Fresh water scarcity is an alarming issue for communities across the globe. The development of water recycling and reuse technologies has become crucial in expanding the limited water resources. Reverse osmosis (RO) is among the key processes that can treat wastewater to meet potable water reuse standards. Despite the advancements in RO membrane technologies, many challenges persist regarding the operation and maintenance of RO membranes, such as membrane fouling. Extensive research investigations have focused on developing RO membrane modifications to combat the decreased performance due to fouling. Polyethylenimine (PEI) is a promising polymer used for enhancing the anti-fouling properties of …

Gas Metal Arc Welding With Undermatched Filler Wire For Hot-Press-Formed Steel Of 2.0 Gpa Strength: Influence Of Filler Wire Strength And Bead Geometry, Dong-Yoon Kim, Cheolhee Kim, Tae Hyen Lee, Minjung Kang, Junhong Park

Mechanical and Materials Engineering Faculty Publications and Presentations

Commercial welding filler wires have less strength than hot-press-forming (HPF) steels. As the 2.0 GPa-HPF steel sheets have been released, their lap welding characteristics were investigated using gas metal arc welding in this study. The base metal was 1.1 mm-thick 2.0 GPa-HPF steel sheets, and three filler metal wires considered in this study (W540, W920, and W980) had tensile strengths of 540, 920, and 980 MPa, respectively. Gas metal arc welding was performed under a controlled short-circuit mode, and the wire feed speed (WFS) was selected as a process parameter. Tensile-shear test and microscopy were performed to evaluate the joint …

Spheroidization Heat Treatment Conditions With Data Analysis In Medium Carbon Cr-Mo Steel For Ultra High Strength Cold Heading, Yong Deok Jo, Sung Yi, Byoung Lok Jang

Mechanical and Materials Engineering Faculty Publications and Presentations

The degree to which parameters affect the spheroidization heat treatment of steel was calculated by setting the spheroidization heat treatment conditions of Cr-Mo steel and using data analysis such as S/N ratio and ANOVA. After analyzing the transformation temperatures of the steel, A_c1 and A_c3, using a DSC, the conditions were set accordingly. The surface hardness was measured for the conditions and used as an evaluation index. The correlation was analyzed by comparing the spheroidized volume fraction and the surface hardness, and the Pearson correlation coefficient was -0.88, proving that a correlation existed between the two values. …

Measurement Of Polycyclic Aromatic Hydrocarbons (Pahs) On Indoor Materials: Method Development, Aurélie Laguerre, Elliott T. Gall

Mechanical and Materials Engineering Faculty Publications and Presentations

Wildfire smoke penetrates indoors, and polycyclic aromatic hydrocarbons (PAHs) in smoke may accumulate on indoor materials. We developed two approaches for measuring PAHs on common indoor materials: (1) solvent-soaked wiping of solid materials (glass and drywall) and (2) direct extraction of porous/fleecy materials (mechanical air filter media and cotton sheets). Samples are extracted by sonication in dichloromethane and analyzed with gas chromatography–mass spectrometry. Extraction recoveries range from 50–83% for surrogate standards and for PAHs recovered from direct application to isopropanol-soaked wipes, in line with prior studies. We evaluate our methods with a total recovery metric, defined as the sampling and …

Engineering Cares: Measuring Basic Psychological Needs In The Engineering Workplace, Jennifer J. Vanantwerp, Denise Wilson, Shruti Misra

University Faculty Publications and Creative Works

Engineering CAReS (Competence, Autonomy, Relatedness Study) is an engineering workplace climate survey that is based on basic psychological needs theory (BPNT) -- a mini-theory associated with self-determination theory (SDT). The CAReS survey uses a combination of existing items and scales from the BPNT and belonging literature as well as items adapted to the workplace setting to measure the degree to which basic psychological needs of autonomy, competence, and relatedness are satisfied or frustrated at work. The CAReS study was initiated at the start of 2022 and Phase 1 of the study, which focused on tool development, was completed in December …

Mechanics Desktop Lab Equipment, Dante Azpilcueta, Quentin F. Mormann, Arfan Ansar

Mechanical Engineering

This paper overviews the design, implementation and testing of a senior project designed to fix the issue of there being no lab equipment or space for content pertaining to mechanic of materials topics. This is of concern as Cal Poly is reorganizing content as it switches to the semester system and is in need of labs for this material. The solution found was to create a portable miniature universal test machine that could be carted into non-lab classrooms. The goal was to create a device that was low-cost, modifiable, durable, easy to manufacture and repair as these were the qualities …

Valve Efficiency Testing Device, Jake Robert Rydberg, Andrew Keith Willardson, Jake Ben Jezier, Emily Marie Wannenmacher

Mechanical Engineering

This document serves as the official Final Design Review (FDR) for the mechanical engineering team on the Valve Efficiency Testing Device project for the Phillips 66 Rodeo Refinery. The team attends California Polytechnic State University, San Luis Obispo. The project involved designing and building a valve efficiency testing device. The goal was to create a finished test device that can be used in the Phillips 66 Rodeo Refinery machine shop to test reciprocating compressor valves before they are installed. The purpose of this document is to describe the manufacturing and design verification activities that have been completed since Critical Design …