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Articles 25861 - 25890 of 196022
Full-Text Articles in Engineering
Experimental And Numerical Studies Of Laser Powder-Bed Fusion Process With Ti-6al-4v Powder: (1) Porosity And Mechanical Properties, And (2) Transient Phenomena In One- And Two-Dimensional Fabrications., Santosh K. Rauniyar
Electronic Theses and Dissertations
Laser powder bed fusion (L-PBF) process represents a form of metal additive manufacturing (AM) where micron-level powdered material is selectively melted and fused layer by layer to create intricate three-dimensional parts. This process involves rapid melting and solidification, leading to intense thermocapillary convection within the molten pool. The melt pool is a crucial element of the L-PBF process and refers to the localized region where the powder particles are melted and solidified to form each layer of the printed part. The shape and dimensions of the melt pool directly influence the accuracy and surface finish of the printed part. Precise …
Changes To Water Quality And Discharge In An Urban Stream In Southwest Jefferson County., Karina Henson
Changes To Water Quality And Discharge In An Urban Stream In Southwest Jefferson County., Karina Henson
Electronic Theses and Dissertations
Mill Creek is the largest watershed in Southwest Jefferson County, where thousands of people live and work. Streams in the watershed have historically been channelized and altered to promote drainage, and stream health is of major concern. Louisville MSD is currently developing a watershed plan for Mill Creek by seeking understanding of current stream conditions. This paper will focus on historical trends in stream discharge and water quality. Peak and daily discharge, dissolved oxygen, specific conductance, and temperature data from USGS gages at Mill Creek and the Mill Creek Cutoff was analyzed to understand how water quality and flow rates …
Aerodynamic Flow Control Using Micro Rotating Cylinders, Alejandro Daniel Carrizales
Aerodynamic Flow Control Using Micro Rotating Cylinders, Alejandro Daniel Carrizales
Theses and Dissertations
This research investigates the aerodynamic and flow field characteristics of a NACA 0010 airfoil equipped with rotating cylinders near the leading edge, subjected to a flow with a freestream turbulence intensity of 4.3%. The airfoil was modified to integrate five micro-DC motors positioned at 14.5% of the chord length from the leading edge. The cylinders, with dimensions of 0.75 inches in diameter and 0.5 inches in width, exposed 3mm of their length to the incoming flow. A modified leading edge with eight sinusoidal protrusions (tubercles) was employed to compare the performance of the micro-rotating cylinder airfoil with an unmodified baseline …
Injectable Immunomodulatory Strategies To Enhance Muscle Recovery Following Injury, Tai Huu Huynh
Injectable Immunomodulatory Strategies To Enhance Muscle Recovery Following Injury, Tai Huu Huynh
Graduate Theses and Dissertations
Although skeletal muscle displays an astonishing regenerative capacity, injuries or diseases that resulted in bedridden or chronic muscle wasting can overwhelm this intrinsic feature of skeletal muscle and lead to functional deficit (range of motion and/or strength) and overall reduction in quality of life. Microenvironmental cues within injured skeletal muscle dictate regenerative and repair process which are tightly coordinated interplay among resident cells, cells recruitment and immune response following an assault in the muscle extracellular matrix (ECM). The successful regeneration of functional tissues requires both appropriate modulation of the inflammatory response, and activation of a variety of cell populations. Biomaterials …
Hydrothermal Liquefaction Of Wastewater Sludges For Energy Resource Recovery, Carl L. Abadam
Hydrothermal Liquefaction Of Wastewater Sludges For Energy Resource Recovery, Carl L. Abadam
Civil Engineering ETDs
This study aims to identify how variabilities in wastewater process configurations impact the biocrude yields from sludges processed and stabilized by hydrothermal liquefaction. Clean and renewable energy sources are vital to ensure a sustainable future. However, the current consumption of fossil fuels limits the ability to achieve this goal. Hydrothermal liquefaction (HTL) is a thermochemical process that converts wet biomass to valuable biocrude oil and biochar while reducing solid masses. Wastewater sludges were sampled across three facilities with varying influent design capacities and biological treatment configurations. Lipids extracted via solvent extraction and biocrudes produced from HTL were determined gravimetrically. Relative …
Performance Evaluation Of E-Ticketing Technologies On Asphalt Paving Projects In New Mexico, Gena C. Robertson
Performance Evaluation Of E-Ticketing Technologies On Asphalt Paving Projects In New Mexico, Gena C. Robertson
Civil Engineering ETDs
The collection and processing of paper tickets for construction material delivery is an inefficient and antiquated practice that exposes inspectors on highway paving projects to substantial safety risks. An alternative to the collection of paper tickets is e-Ticketing, which uses web-based systems to deliver similar information. This research documented a current paper ticketing process and compared it to an e-Ticketing process that was implemented on several pilot projects. Data were obtained using stakeholder meetings, personnel interviews, and surveys. When compared to a paper ticketing system, e-Ticketing was shown to have fewer opportunities for error, require fewer decision points, and provide …
Role Of Endophytic Fungi On Arsenic Uptake In Solution: Insights For Bioremediation, Taylor Lillian Busch
Role Of Endophytic Fungi On Arsenic Uptake In Solution: Insights For Bioremediation, Taylor Lillian Busch
Civil Engineering ETDs
Hazardous metals mobilized from natural deposits and mining legacy are environmental and human health concerns. The waters of our partner Native American communities affected by uranium and gold mining legacy exceed the EPA MCL of 10 µg/L arsenic (As). Bioremediation is a novel technology that uses native resources to remediate metals in the soil and groundwater. Plant-fungi symbiosis for bioremediation is widely studied, but the role of endophytic fungi in metal uptake is not well understood. The objectives of this study are to 1) determine As uptake by symbiotic endophyte Cadophora sp. and little bluestem grass (Schizachyrium scoparium) …
Hydraulic Habitat Suitability For The Rio Grande Silvery Minnow At The Los Chavez Irrigation Outfall, New Mexico, Haley A. Ormsbee
Hydraulic Habitat Suitability For The Rio Grande Silvery Minnow At The Los Chavez Irrigation Outfall, New Mexico, Haley A. Ormsbee
Civil Engineering ETDs
It is essential to manage the Middle Rio Grande for aquatic species to preserve the native biodiversity of the river. During periods of low flow, endangered species such as the Rio Grande Silvery Minnow (RGSM) may get trapped in a drying reach without the ability to escape from isolated pools. Very little is known about how areas of refuge, such as irrigational outfall channels, buffer RGSM from stream flow intermittency. Hence, there is a crucial need to quantify available habitat for RGSM in areas of refuge. This study aims to make connections between flow regimes and physical-habitat conditions to help …
Identifying The Required Ecological Flow For Sediment Movement In The Río Chama: Field Data Informed Visual Spatial Model, Cristian Kremer
Identifying The Required Ecological Flow For Sediment Movement In The Río Chama: Field Data Informed Visual Spatial Model, Cristian Kremer
Civil Engineering ETDs
The continuous alteration of flow regimes in rivers has led to negative impacts on habitats and biotic communities, causing irreversible effects on river biodiversity. Implementing e-flows in management strategies can repair historical mismanagement, prevent further degradation, and restore ecosystem services. In the case of the Rio Chama, damming has altered its hydrological regime, affecting sediment transport. Experts recommend specific e-flow conditions for the Rio Chama to improve ecological conditions, in particular a bankfull discharge of 70 m3s-1 every 2 years for sediment flushing and channel maintenance. The Río Gallina, a tributary of the Rio Chama, plays a …
Development Of The Navigator: A Lagrangian Smart Sensing System To Characterize Aquatic Ecosystems., Aashish Sanjay Khandelwal
Development Of The Navigator: A Lagrangian Smart Sensing System To Characterize Aquatic Ecosystems., Aashish Sanjay Khandelwal
Civil Engineering ETDs
Most freshwater aquatic studies rely on Eulerian monitoring, i.e., water quality and quantity are monitored using grab samples or semi-continuous sensors deployed at fixed cross-sections. While Eulerian monitoring is practical, it provides a limited understanding of spatial and temporal heterogeneity and their effects on environmental processes. This dissertation summarizes the design and application of The Navigator, an alternative Lagrangian monitoring system that offers cost-effective solutions for in-situ, real-time data collection in lotic and lentic freshwater ecosystems such as streams, rivers, ponds, and reservoirs. The Navigator features a suite of methods – an autonomous surface vehicle (ASV) with GPS and LTE …
Towards Sustainable Water Management: Soil Analysis, Modeling, And Sensor Implementation On A Micro-Basin Chile's Los Lagos Region, Tammy N. Huynh
Towards Sustainable Water Management: Soil Analysis, Modeling, And Sensor Implementation On A Micro-Basin Chile's Los Lagos Region, Tammy N. Huynh
Civil Engineering ETDs
The Los Lagos region of Chile is experiencing ecological and socioeconomic challenges because of climate change. Despite efforts by the agricultural sector to understand and manage water resources, the lack of basic water quantification data affects their ability to effectively plan and implement water management strategies. This research aims to address this critical issue through three key objectives. First, characterize soil properties related to texture and structure in a micro-basin of the Los Lagos region. Secondly, it aims to investigate the hydrologic budget of the micro-basin with an emphasis on soil moisture using the Soil Moisture Routing model (SMR). Lastly, …
High-Power Laser Cooling And Temperature-Dependent Fluorescence Studies Of Ytterbium Doped Silica, Brian Topper
High-Power Laser Cooling And Temperature-Dependent Fluorescence Studies Of Ytterbium Doped Silica, Brian Topper
Optical Science and Engineering ETDs
Experimental observation of optical refrigeration using ytterbium doped silica glass in recent years has created a new solution for heat mitigation in high-power laser systems, nonlinear fiber experiments, integrated photonics, and precision metrology. Current efforts of different groups focus on compositional optimization, fiber fabrication, and investigating how much silica can be cooled with a laser. At the start of this work, the best effort in laser cooling ytterbium doped silica saw cooling by 6 K from room temperature. This dissertation follows the experimental efforts that culminated in the increase of this initial record by one order of magnitude. Comprehensive spectroscopic …
Heterochiral Dna Nanotechnology For Biomedical Applications, Tracy L. Mallette
Heterochiral Dna Nanotechnology For Biomedical Applications, Tracy L. Mallette
Biomedical Engineering ETDs
In the past 30 years, there have been major advancements on how to treat and diagnose disease because of the improvement and increase in accessibility of sequencing technology. Nucleic acid-based therapeutics can manipulate protein expression. Likewise, pathogens can be identified and detected with single nucleotide specificity. However, the underlying oligonucleotide technology requires protection against natural defense systems that have evolved to destroy foreign nucleic acids. Many chemical modifications that can protect nucleotides also have significant cytotoxic side effects and must be carefully designed into the strands. A novel way to protect against nuclease-mediated degradation is through the use of mirror-image, …
Characterizing Logistics Operations Within A Federal Staging Area For Hurricane Response: A Qualitative Analysis Of Federal, State And Local Perspectives, Jannatul Shefa
Graduate Theses and Dissertations
A successful deployment of logistics operations following a disaster is a collective contribution of federal, state, and local entities to ascertain an efficient and effective response. This research analyzes data from interviews with disaster response logistics experts from these entities. The objective is to investigate the information sources and planning processes used in these organizations to plan vehicle routes for critical resource deliveries to impacted areas. Special attention is directed to the impacts of incomplete knowledge of infrastructure status, such as road disruptions due to debris or flooding. Supported by both qualitative and quantitative evidence, the study finds that incomplete …
Fault Tolerant Electric Machine Concept For Aircraft Propulsion With Pm Rotor And Dc Current Stator Dual-Stage Excitation, Donovin D. Lewis, Oluwaseun A. Badewa, Ali Mohammadi, Matin Vatani, Dan M. Ionel
Fault Tolerant Electric Machine Concept For Aircraft Propulsion With Pm Rotor And Dc Current Stator Dual-Stage Excitation, Donovin D. Lewis, Oluwaseun A. Badewa, Ali Mohammadi, Matin Vatani, Dan M. Ionel
Electrical and Computer Engineering Graduate Research
The development of electrically propelled aircraft requires electric machines that are fault-tolerant, compact, and efficient at multiple operating points. This paper proposes a novel machine topology combining a coreless Halbach PM array axial flux unit and a PM-less synchronous hybrid excited radial flux unit. Both units are coupled on the same shaft to take advantage of the opportunities available in the unique usage profile for aviation. The machines can be used simultaneously for the take off and altitude climbing stage or used individually during the cruising stage. The coreless axial flux PM (CAFPM) motor unit consists of two Halbach array …
Coreless Axial Flux Halbach Array Permanent Magnet Generator Concept For Direct-Drive Wind Turbine, Matin Vatani, Ali Mohammadi, Donovin Lewis, John F. Eastham, Dan M. Ionel
Coreless Axial Flux Halbach Array Permanent Magnet Generator Concept For Direct-Drive Wind Turbine, Matin Vatani, Ali Mohammadi, Donovin Lewis, John F. Eastham, Dan M. Ionel
Electrical and Computer Engineering Graduate Research
This paper proposes a concept for a coreless axial flux permanent magnet (CAFPM) generator with a double sided Halbach array rotor for direct-drive offshore wind turbine applications. The application of printed circuit board (PCB) technology is explored as applied to a concentrated winding stator due to its high reliability, repeatability, and fast mass production. A double-sided Halbach array rotor is employed to intensify the airgap flux density and to enable the elimination of the rotor back iron, decreasing the generator’s total active mass. The effect of the Halbach array rotor pole number and magnet-to-magnet (M2M) gap on the airgap flux …
Investigating The Causes Of A Landslide In Terra Nativa Subdivision And Designing Slope Stabilization Using Recycled Plastic Pins, Clara Klamm
Boise State University Theses and Dissertations
In early 2016, five homes along Alto Via Court in the Terra Nativa Subdivision of the Boise Foothills began to move. By May of 2016, the street was closed due to safety concerns, and a few years later, the homes were demolished. Despite the heartbreak and legal action that followed the event, a definitive cause of the landslide was never identified. To date, the site remains vacant. This research aims to investigate the potential causes of the slide to help identify the contributing factors that resulted in the mishap. In addition, the research seeks to design a way to stabilize …
Characteristics Of Refractivity And Sea State In The Marine Atmospheric Surface Layer And Their Influence On X-Band Propagation, Douglas Matthew Pastore
Characteristics Of Refractivity And Sea State In The Marine Atmospheric Surface Layer And Their Influence On X-Band Propagation, Douglas Matthew Pastore
Electronic Theses and Dissertations
Predictions of environmental conditions within the marine atmospheric surface layer (MASL) are important to X-band radar system performance. Anomalous propagation occurs in conditions of non-standard atmospheric refractivity, driven by the virtually permanent presence of evaporation ducts (ED) in marine environments. Evaporation ducts are commonly characterized by the evaporation duct height (EDH), evaporation duct strength, and the gradients below the EDH, known as the evaporation duct curvature. Refractivity, and subsequent features, are estimated in the MASL primarily using four methods: in-situ measurements, numerical weather and surface layer modeling, boundary layer theory, and inversion methods.
The existing refractivity estimation techniques often assume …
Combining Semi-Continuous And Discrete Water Quality Data To Characterize Solute Transport, Biogeochemical Processes, And Wildfire Disturbances In Fluvial Systems, Justin Rae Nichols
Combining Semi-Continuous And Discrete Water Quality Data To Characterize Solute Transport, Biogeochemical Processes, And Wildfire Disturbances In Fluvial Systems, Justin Rae Nichols
Civil Engineering ETDs
In the past decade, high-frequency water quality sondes have become more abundant in watersheds across North America and Europe and are gaining a foothold in Asia and South America. In this dissertation, three relevant topics associated with high-frequency data are investigated, i.e., the impact of winter’s precipitation on surface water quality and stream metabolism, the longitudinal propagation of wildfire disturbances through a fluvial network, and the use of machine learning with high-frequency data to estimate fluvial nutrient processing. First, we found that significant snow precipitation can cause surface water anoxia and declines in stream metabolism. Second, our data illustrate that …
Phase Stability Of Lead Phosphate Apatite, Jiahong Shen, Dale Gaines Ii, S. Shahabfar, Zi Li, Dohun Kang, Sean Griesemer, Adolfo Salgado-Casanova, Tzu-Chen Liu, Yi Xia, Multiple Additional Authors
Phase Stability Of Lead Phosphate Apatite, Jiahong Shen, Dale Gaines Ii, S. Shahabfar, Zi Li, Dohun Kang, Sean Griesemer, Adolfo Salgado-Casanova, Tzu-Chen Liu, Yi Xia, Multiple Additional Authors
Mechanical and Materials Engineering Faculty Publications and Presentations
Recently, Cu-substituted lead apatite LK-99 was reported to have room-temperature ambientpressure superconductivity. Here we utilize density functional theory (DFT) total energy and harmonic phonon calculations to investigate the thermodynamic and dynamic stability of two lead phosphate apatites in their pure and Cu-substituted structures. Though Pb10(PO4)6O and Pb10(PO4)6(OH)2 are found to be thermodynamically stable (i.e., on the T=0K ground state convex hull), their Cu-substituted counterparts are above the convex hull. Harmonic phonon calculations reveal dynamic instabilities in all four of these structures. Oxygen vacancy formation …
Assessment Of Integrated Nutrient Management Practices On Soil Health And Nitrogen Efficiency In Cropping Systems, María José Oviedo Ventura
Assessment Of Integrated Nutrient Management Practices On Soil Health And Nitrogen Efficiency In Cropping Systems, María José Oviedo Ventura
Department of Agricultural and Biological Systems Engineering: Dissertations, Theses, and Student Research
Groundwater quality in Nebraska is threatened by non-point source contributions of nitrate-nitrogen, primarily by agricultural systems. Intensive crop and livestock production that neglects the value of manure in crop fertility plans can contribute to soil degradation and natural resource impairment. The purpose of this study is to evaluate opportunities to improve agricultural nutrient management throughout Nebraska by quantifying opportunities for manure distribution, evaluating soil health implications of organic and inorganic soil amendments, and assessing nutrient management practices focused on reducing nitrate leaching in agricultural soils.
This study described in Chapter 2 provides a spatial illustration of nitrogen and phosphorus balances …
Educating Older Drivers To Improve Acceptance And Utilization Of Cav Technologies, Ping Yi, Claudia Marovic, Renee Whittenberger
Educating Older Drivers To Improve Acceptance And Utilization Of Cav Technologies, Ping Yi, Claudia Marovic, Renee Whittenberger
University Research
As the population of older drivers continues to grow, there is an increasing need to enhance their awareness and understanding of Connected and Automated Vehicles (CAVs). This study utilized an education program aimed at improving the knowledge and awareness of older drivers about CAVs, thereby preparing them to utilize the safety features of these technologies while effectively meeting the challenges that come with them. Through data collection and analysis from study participants, the research provides valuable insights for transportation agencies and technology developers to design and develop more adaptive technologies and associated education for older drivers. The findings from this …
Integrating Sensor Development, Risk Assessment, And Community Engagement To Support Environmental Justice In The Rural Community Of El Tiple, Colombia, David Bahamon Pinzon
Integrating Sensor Development, Risk Assessment, And Community Engagement To Support Environmental Justice In The Rural Community Of El Tiple, Colombia, David Bahamon Pinzon
All Dissertations
In Colombia, ethnic communities have traditionally been responsible stewards of natural resources. They recognize the importance of these resources for their livelihood, as well as their ancestral and cultural heritage. El Tiple, a rural Afro-Colombian community, has been affected by the incursion of private corporations that promoted the expansion of sugarcane monocrops in their territory. Since the introduction of the monoculture industry, local freshwater sources have been depleted due to intensive water use for irrigation of the sugarcane crops. Additionally, the intensive usage of agrochemicals has been linked with loss of native flora, damages to family farms, and pollution of …
Impact Of Clay Contamination On Rutting Performance Of Asphalt Mixes, Sharmila Afsha
Impact Of Clay Contamination On Rutting Performance Of Asphalt Mixes, Sharmila Afsha
Open Access Theses & Dissertations
Sustainability of asphalt mixtures can be improved by using natural sands. They can enhance workability and lower the amounts required for asphalt binder and manufactured fine aggregate of mixes. However, one of the primary concerns with incorporating natural sands in a mixture is clay contamination. Harmful clays are chemically active particles that swell when exposed to moisture and reduce the bond between aggregate and asphalt binder. As a result, this study explores the effect of clay contamination on the rutting and moisture susceptibility of asphalt mixes. Twenty-one clay combinations of material passing the 0.075 mm (#200) sieve were selected utilizing …
Inkjet-Printed Electrochemical Sensors For Lead Detection, Annatoma Arif
Inkjet-Printed Electrochemical Sensors For Lead Detection, Annatoma Arif
Open Access Theses & Dissertations
This PhD dissertation research has developed a simple, miniaturized, sensitive, selective, reproducible, and disposable 3D (inkjet printed – additive manufacturing technology) gold (Au) plated electrochemical sensor (ECS) on shape memory polymer (SMP) for aqueous lead detection. This technology has shown promising performance in the application of electrochemical sensing (lead (II) detection) due to increased effective electrode surface area (7.25 mm^2 ± 0.15 mm^2) despite miniaturizing lateral surface area (4.19 mm^2). The design, fabrication processes, optimization including bismuth functionalization, evaluation, uncertainty analysis, and cost analysis of the novel SMP based inkjet printed Au plated sensor have been delineated in this manuscript …
Double Cantilever Beam Mode-I Testing Validation In Large-Scale Additive Manufacturing Carbon Composite, Luis Alfonso Camacho
Double Cantilever Beam Mode-I Testing Validation In Large-Scale Additive Manufacturing Carbon Composite, Luis Alfonso Camacho
Open Access Theses & Dissertations
Testing for mechanical properties for additive manufacturing has been based on already existing standards for traditional manufacturing methods. For composites in large scale additive manufacturing there is a research gap in bond strength and fracture toughness for a single layer interface. By using Double cantilever beam Mode I, this thesis manuscript validates testing parameters and protocols to describe the intricacies of ABS matrix 20 wt.% carbon filled composite, specifically on the layer-to-layer interface. Studies suggest that fracture toughness is sensitive to process parameters, like deflection speed and sharpened crack tip at the layer interface of BAAM 3D printed part and …
How Active Rainwater Harvesting May Help Reduce Nuisance Flooding: Flood Analysis And Social Barriers To Adoption, Isabel Lopez
How Active Rainwater Harvesting May Help Reduce Nuisance Flooding: Flood Analysis And Social Barriers To Adoption, Isabel Lopez
Open Access Theses & Dissertations
As urbanization continues to expand, fewer pervious surfaces are available to help reduce stormwater runoff from rainfall. The impacts of urbanization are becoming evident through sunny day flooding - flooding that occurs in areas not designated by the Federal Emergency Management Agency (FEMA) as flood zones. Nevertheless, water accumulates in low-lying areas and compromises street intersections and other parts of neighborhoods. Some methods can help alleviate the impacts of unexpected heavy rains, such as passive and active rainwater harvesting. As a pilot study, in a selected area in the northeast of El Paso, the level of adoption (e.g., what percentage …
Metal Additive Microfabrication Of Semiconductor Packages With Inbuilt Thermal Management System, Bhushan Lohani
Metal Additive Microfabrication Of Semiconductor Packages With Inbuilt Thermal Management System, Bhushan Lohani
Open Access Theses & Dissertations
Moore’s law describes the development capabilities in electronics manufacturing. Although his estimation held for decades, at present, the doubling of components every two years seems to be approaching a halt. The assessment was based on the miniaturization of transistors to create space for more. Miniaturization led to higher component density, decreased cost, lowered power consumption, and compactness. However, it also came with high current density, increased Joule heating, and reduced critical charge. One of the limiting factors is the heat generated from such devices, which is heavily discussed in International Roadmap for Devices and Systems (IRDS) and International Technology Roadmap …
The Effects Of Process Parameters On The Cyclical Life Of Ti-6al-4v Manufactured Via Laser Powder Bed Fusion, Brandon Ramirez
The Effects Of Process Parameters On The Cyclical Life Of Ti-6al-4v Manufactured Via Laser Powder Bed Fusion, Brandon Ramirez
Open Access Theses & Dissertations
Additive manufacturing via Laser Powder Bed Fusion (LPBF) has already proven revolutionary technology. Due to its favorable strength-to-weight ratio, ti-6Al-4V, a popular titanium alloy, has already been implemented in the aerospace industry for various components. However, the quality validation in additively manufactured parts has always been an issue of concern, specifically under cyclic loading. Ti-6Al-4V samples were printed using LPBF with various process parameters to investigate these conditions further. The build was stress-relieved; however, the samples underwent no other post-processes maintaining their as-built surface. The process parameters were separated into five categories, including various laser powers and printing speeds, allowing …
Geometrical And Surface Texture Characterization For Laser Powder Bed Fusion Process, Jesus Alfredo Rivas
Geometrical And Surface Texture Characterization For Laser Powder Bed Fusion Process, Jesus Alfredo Rivas
Open Access Theses & Dissertations
Laser powder bed fusion (LPBF) is one of the most widely used additive manufacturing (AM) methods for metal parts. Geometrical tolerances required for industry applications are determined by geometrical measuring methods and process capability calculations. However, geometry characterization presents challenges for LPBF because measuring uncertainty values are not defined and the standardized measurement framework Geometric Tolerancing and Dimension (GD&T) is not fully adopted.
Measurement uncertainty is influenced by this process's high surface roughness (10 µm < Ra ⩽ 80 µm). As an example, when using multiple probing points or scanning pathways on a LPBF surface with the most accurate (+/- 0.004 mm) and traceable measurement method, the coordinate measuring machine (CMM), the results can vary by up to 0.050 mm to 0.070 mm. This measurement uncertainty leads to an imprecise benchmark reference for comparison with optical or X-ray computed tomography (XCT). These measurement variations also make it difficult to accurately characterize parts for automotive, aerospace, medical and other high-tech industries, such as a turbine blade geometry used in aircraft engines with a blade height tolerance of +/- 0.15 mm, which required a measurement uncertainty less than 30% of the tolerances. Mechanical properties such as tensile testing assessments useful in comparisons of materials, alloy development, quality control, and design under certain circumstances are also affected by this imprecise geometry characterization. Overestimating the diameter of the ASTM E8 sample by 0.100 mm can make up to a difference in stress results of 7%.
This research aimed to evaluate various measurement approaches (contact and non-contact) for surface texture and geometrical size dimension characterization and provide information regarding measurement uncertainty …