Engineering Commons^™

Thematic Analysis Of Knowledge, Skills, And Abilities Required For Hydrogen Fuel Cell Transit Workforce, Steven Dandurand

Construction Management

The adoption and implementation of hydrogen fuel cell electric buses (FCEBs) in public transit creates opportunities for reducing emissions and a greener future, but causes challenges related to workforce readiness and training. This research uses thematic analysis to analyze interviews with professionals to evaluate the current knowledge and skill levels of transit bus drivers, maintenance personnel, and infrastructure teams, with the goal of identifying knowledge gaps that may cause problems with the implementation of hydrogen buses on a larger scale. Data was collected through a review of transit agency resources, and interviews with drivers, technicians and agencies. The findings indicate …

Nanobubble Flotation Strategy Of Fluorite Integrating Experimental And Dft Analysis, Ahmed Sobhy, Hadeer El-Shamy, Nourhan Ahmed, Mohsen Farahat

Mining Engineering Faculty Research & Creative Works

The conventional froth flotation of fluorite from quartz-rich ores is reagent-intensive and faces selectivity challenges, impacting its economic and environmental sustainability. This study presents a novel green intensification strategy through the synergistic integration of nanobubble (NB) technology with Density Functional Theory (DFT) simulations. Systematic optimization of sodium oleate (collector) and sodium silicate (depressant) dosages in conjunction with hydrodynamic parameters (air/wash water velocity, NB generation rate) was conducted in both mechanical and column flotation systems. The incorporation of nanobubbles yielded transformative improvements: in mechanical flotation, collector and depressant consumption were reduced by over 50% while maintaining a concentrate grade exceeding 90% …

Hospital Bed Tray Table, Ava Mikeska, Sara Chamness, Samantha Kenney, Kaitlyn Ould

Mechanical Engineering

This project documents the design and development of a collapsible hospital bed tray table created through the Mechanical Engineering Senior Project program at Cal Poly, San Luis Obispo. The goal of the project was to reduce the floor space occupied by existing overbed tray tables while preserving the functionality, stability, and durability expected by patients, visitors, and healthcare staff.

The final design modifies a commercially available overbed tray table by incorporating a folding tabletop hinge mechanism and a telescoping base. The hinge allows the tabletop to lock in both the upright and stowed positions, while the telescoping base retracts to …

Thermosiphon Lab Experiment, Ella C. Perry, Zach Barry, Madison K. Felton, Lane A. Hunter

Mechanical Engineering

The Cal Poly Mechanical Engineering Department aims to develop a new lab centered on a thermosiphon solar system. This lab will introduce the operating principles of thermosiphons while integrating concepts from heat transfer, fluid dynamics, and thermodynamics. A thermosiphon functions by heating water using thermal energy. The lab will examine the efficiency of this energy transfer. The final lab will be tailored to enhance student learning while ensuring ease of use for the Mechanical Engineering Department.

Semi-Automated Wine Barrel Filler, Elliot Jason Dejong, Carlo Caesare Deianni, Brady Emerson J. Leib

Mechanical Engineering

The proposed project is a semi-automated wine barrel filler. Currently, there is no streamlined and affordable method for smaller wineries to fill wine barrels without dedicating complete focus to the task. The primary use is controlled filling for white wine fermentation, during which an air gap must be left in the barrel to allow for expansion of the wine during fermentation. Tom Greenough, Saucelito Canyon’s head winemaker, and associate winemaker Bodie Ringhofer are the primary stakeholders in our project and want to consistently fill barrels at their winery to a fluid volume of approximately 50 gallons each. This project serves …

Desktop Dynamometer, Ryan Boister, Zachary Chung, Molly Koretz, Tyler Lum

Mechanical Engineering

This senior project presents the design and development of a desktop dynamometer for measuring the performance of small electric motors. The system integrates torque and speed measurement with data acquisition hardware to calculate power output and evaluate motor performance. The compact and cost-effective design provides a practical platform for engineering education, testing, and performance characterization of small-scale power systems.

25-26 Mecc: Magnetic Thread Wave Energy Converter, Adolfo Torres Flores, Maya Malay, Grayson Houghton, Chase Eavis, Ramyasree Kaja, Tyler Chin, Malia Merager, Chad Haines, Noah Borkum, Raina Moore

Mechanical Engineering

Remote coastal Alaskan villages face significant challenges accessing reliable and affordable electricity due to their geographic isolation and limited connection to central energy grids. These communities often depend on expensive and environmentally unsustainable diesel generators which are difficult to supply and operate. They require a new renewable, affordable, minimal maintenance power solution to decrease their reliance on fossil fuels and promote sustainable development in the region. Although several wave energy converters exist, none adequately suit the needs of these coastal villages, therefore a new design is required to support them. This project will be undertaken by three interdisciplinary teams made …

Smart Sleeve, Evan Abalos, Bright Jung, Owen Bowling, Wyatt Eberhart

Mechanical Engineering

Quantifying human arm muscle activity is essential for understanding human movements and helping individuals who suffer from motor or neurological impairments such as stroke or traumatic brain injuries. Today, these individuals, as well as clinicians, researchers, and athletes, face many challenges when using the traditional surface electromyography (sEMG) systems to monitor muscle activities, including complex setup, restricted mobility, discomfort, inconsistent placement of electrodes, and lack of accuracy. Therefore, a comfortable EMG sleeve device that accurately measures arm movement without interfering with daily tasks is needed, which the team will be designing, manufacturing, and testing as their senior project. In addition, …

Me Department Bespoke Coffee Cabinet, Mickie Clyne, Stephen Tamacheepjaroen, Samuel Johnson, Willem Gray

Mechanical Engineering

This senior project involved the design, fabrication, and testing of a custom coffee cabinet for the California Polytechnic State University Mechanical Engineering Department. The project addressed challenges associated with appliance organization, storage efficiency, accessibility, and maintenance within the department’s shared breakroom space. A human-centered design process was used to identify stakeholder needs and develop engineering specifications for the final product.

The completed cabinet integrates custom woodworking, steel pipe frame construction, dedicated K-Cup storage, organized appliance placement, and a rack-and-pinion sliding platform that improves access to the Keurig coffee maker for refilling and maintenance. Design decisions were informed through stakeholder feedback, …

Mobile Transfer Assist (Mta) Device, Ashley Homuth, Garrett Schnack, Will Bruner, Jacob Flores

Mechanical Engineering

The Mobile Transfer Assist (MTA) device was developed to assist caregivers with seated-to-seated transfers while reducing physical strain. The device uses a manually operated hand winch and pulley system to raise a user into a semi-standing position, allowing safe transfer between locations. The final design emphasizes portability, affordability, ease of use, and user safety through a modular frame, transfer sling, knee supports, and locking caster wheels. A verification prototype was fabricated and tested, demonstrating successful operation and compliance with project requirements established by VTC Santa Maria.

Hydropower Collegiate Competition 2026, Andres R. Arreola, Sammy D. Taporco, Kathryn E. Tinney, Ahmer S. Dhillon

Mechanical Engineering

The Hydropower Collegiate Competition (HCC) is sponsored by the Department of Energy’s (DOE) Water Power Technologies Office (WPTO) and is meant to offer university students an opportunity to solve complex hydropower challenges, build industry connections, explore career connections, and obtain a greater knowledge of hydropower’s potential in the United States. For this year’s competition, our team investigated a potential in-conduit hydropower site in California. Our work included creating a design package for a crossflow turbine related to our selected site and completing the community connections challenge. We also completed a siting and design report, community connections report, design and siting …

Clipped - A Clipless Bike Grip System, Colin P. Root, Jay Vaughan, Austin Mills, Oscar Weir

Mechanical Engineering

This bike grip system works by connecting a magnetic brace to magnetic pucks installed on handlebars to secure the rider. The brace is affixed inside a glove and connects to two retractable pucks to secure a rider using magnetic force only.

Process Improvement For Thermal Barrier Coating Masking Applications, Katherine Meezan, Aiden Senn, Saksham Giri, Katelyn Perez

Mechanical Engineering

Solar Turbines, a gas turbine manufacturer, needs a more efficient method to prevent the application of a thermal barrier coating (TBC) to select areas of their combustion liners during manufacturing. Currently, the process is labor, material, and time intensive: reusable masking tools should increase the efficiency of the TBC process.

This project is sponsored in full by Solar Turbines, and is under the guidance and administration of three Solar Turbines engineers: Chris Noone, Rick Rogers, and Carson Roff. The project is mentored by Cal Poly senior design Coach, Rick Lasko. This project will be completed by a team of four …

Semi-Automated Wine Case Palletizer, Ashley A. Corona, Joshan Darji, Russell Williams, Brett Beaudoin

Mechanical Engineering

The Semi-Automated Wine Case Palletizer project was sponsored by Saucelito Canyon Winery to reduce the physical demands of manually palletizing wine cases during bottling operations.

Using customer requirements developed through sponsor meetings and observations, the team designed, manufactured, and tested a semi-automated palletizing system consisting of a rotating carousel platform, pneumatic scissor-lift assembly, airbag jack, and forklift-compatible base. The design allows operators to maintain an ergonomic working height while accessing all pallet locations from a single position.

Engineering analyses, including finite element, fatigue, and buckling analyses, verified the structural integrity of the design. Prototype testing confirmed successful operation of the …

Me3328 Combined Loading Beam Bending Lab, Alejandro Islas, Viswesh Vancheeswaran, Owen Spencer, Henry Andrews

Mechanical Engineering

Serving as a new laboratory experiment for ME 3328 (Design for Strength & Stiffness), strain gauges were adhered, wired, and calibrated on a cantilever beam lab apparatus capable of undergoing pure bending, pure torsion, and combined bending.

Design And Evaluation Of An Open-Source Ac/Dc Power Converter For Microgrid Applications, Ryan J. Rayos

Master's Theses

This thesis presents the design, implementation, and evaluation of an open-source bidirectional power conversion platform intended for microgrid applications. As distributed energy resources, battery storage systems, and hybrid AC/DC architectures continue to increase in adoption, there is a growing demand for flexible, low-cost, and programmable power electronic platforms capable of interfacing between DC and AC subsystems. Existing commercial solutions are often proprietary and expensive, limiting their accessibility for educational, research, and rapid prototyping applications. This work expands upon the existing open-source Atinverter platform by increasing its operating voltage capability, integrating bidirectional power flow, and implementing telemetry systems suitable for microgrid …

Integration Of Robotic Arm And Conveyor With Programmable Logic Controller, Drake A. Small

Master's Theses

To meet new curriculum demands brought on by Cal Poly's upcoming switch to semesters, a new, cross-disciplinary lab module was developed for EE 435 (Industrial Power Control and Automation). The module emphasizes career-applicable skills, preparing students for the field of controls engineering within the manufacturing industry. These skills include robotic control, computer networking and configuration, and embedded systems. The work focused on integrating a collaborative robot arm to pick-and-place boxes on a conveyor. A myCobot 320 Pi and an Ultimation Powered Roller MDR Conveyor were integrated with the existing PLC system using Modbus RTU and EtherNet/IP communication protocols, respectively. A …

A Polygon Approach For Satellite Coverage Computation Problems, Caleb I. Arbreton

Master's Theses

During celestial body observation mission planning, predicted sensor coverage is a key analysis tool used by designers to inform concept of operations. It enables trade studies by applying a metric to assess how well different sensor, satellite, and constellation configurations can observe a mission's region of interest. The effectiveness of the studied components is then paramount in determining whether they are justified in the system architecture. Coverage computation becomes more difficult as sensor types and regions of interest (RoIs) deviate from simple shapes, and as problem formulations seek higher-fidelity results. These simplifications include: conical camera sensors, RoIs represented as simple, …

Effects Of Atmospheric Drag On Angles-Only Initial Relative Orbit Determination Accuracy In Low Earth Orbit, Sydney Walsh

Master's Theses

Growing congestion in low Earth orbit is increasing the demand for effective space situational awareness, straining ground station capabilities. Space-based relative orbit determination offers an alternative, using line-of-sight angle measurements from a chaser spacecraft to estimate a target spacecraft's orbit. This research focuses on angles-only initial relative orbit determination (IROD), where no prior target state knowledge is assumed. It investigates how IROD solution accuracy is affected by differential atmospheric drag between the chaser and target spacecraft. A nonlinear batch least squares filter is designed to estimate the target's initial state, which is compared against a truth solution. It was found …

Development Of A Computer Vision Based Rendezvous And Docking Test Platform, David T. Forbes

Master's Theses

This thesis presents the work completed in the development and testing of a low-cost modular sensor package capable of rendezvous and docking by providing a vehicle with relative navigational commands. These navigational commands are created using relative localization data gathered and processed onboard the sensor package, with validation, in post-processing, against global localization data. This research aims to reduce the cost of smaller autonomous vehicles by removing the need for custom control units, as its modular nature will allow it to be adapted to many different systems and vehicles. Discussed within this thesis is the rapid prototyping, development, and testing …

Computer Vision Methods For Detecting Counterfeit Usd Bills, Tyler W. Jones

Master's Theses

This thesis addresses the global challenge of counterfeit paper currency by proposing a classical computer vision framework for distinguishing genuine United States Dollar (USD) bills from counterfeit ones using image data. In contrast to existing approaches that rely on a large number of easily reproducible visual features, this work prioritizes the detection of a single, robust security feature: the ultraviolet (UV) reactive security strip embedded in genuine USD bills of denominations $5 and above. By focusing on a feature that is inherently difficult to replicate, the proposed method reduces the likelihood of counterfeit bills being misclassified as genuine.

The system …

Design And Evaluation Of An Assistive Powered Hand Orthosis For Grasp Activities For People Post-Stroke, Sydney Alexander

Master's Theses

After suffering a stroke, many survivors experience physical disability that affects their ability to complete daily tasks using their hands. Physical therapy is often pre scribed to people post-stroke, but is not fully effective at restoring hand function. The goal of this project was to design and fabricate an assistive device for people post-stroke to help with grasp and release. The device was designed to address com mon shortcomings of existing similar devices. State of the art devices in this domain were investigated to determine a set of design improvements. A novel motor-actuated hand orthosis was designed to decrease weight, …

Teaching Multi-Core Architecture: Design And Implementation Of A Cache-Coherent Cpu For Undergraduate Education, Isaac R. Lake

Master's Theses

Modern computing has relied on multicore processors for high performance for nearly two decades, yet undergraduate computer engineering curricula often provide limited exposure to parallel hardware architectures and their design challenges. This thesis presents the design of CPE 433, a course that extends the pipelined and cached OTTER CPU developed in CPE 233 and CPE 333 into a multicore processor capable of running parallel workloads. The thesis documents the architectural changes required to adapt the verified single-core design into a multicore system, including MMIO-based interrupt support, a shared cache hierarchy with cache-coherence mechanisms, and clock-gated modules. It further presents a …

Hamster: Hybrid-Actuated Mobile Spherical Terrain Exploration Rover, Winnie Gao

Master's Theses

The expansion of space exploration to increasingly challenging planetary environments requires mobility systems capable of extreme traversal capabilities and operational reliability. This thesis presents the design, development, and testing of a low-cost Hybrid-Actuated Mobile Spherical Terrain Exploration Rover (HAMSTER) intended for use on a planetary surface exploration mission. HAMSTER uses a pendulum-based actuation method for steering and an actuated internal shaft to propel the vehicle forward. The internal structure includes a two-tiered central case composed of the navigation control module, accelerometer, motor controller, primary DC motor, battery, voltage regulators, Raspberry Pi, pendulum servo motor, and drive shafts. Additive manufacturing through …

Space Quacker Advanced Development (Squad): Lora Modulation On A Leo Cubesat Mission For Evaluation Of 916 Mhz Uplink, Samantha Brunton

Master's Theses

The LoRa Modulation format was developed by SEMTECH in 2018 and has revolutionized terrestrial Internet of Things (IoT) networks. LoRa (Long Range) has been successfully demonstrated as a long-range, low-data-rate communication modulation format and packet protocol for low-power terrestrial applications. LoRa offers low power consumption, low cost, robust signal sensitivity, and long communication range. Recently, interest has grown in using LoRa communication in Low Earth Orbit (LEO) satellite systems, especially for global IoT connectivity. Previous studies have investigated the theoretical feasibility and simulated the performance of LoRa satellite communication. Companies such as Lacuna Space have demonstrated the practical potential of …

Implementation Of A Line-Scan Camera Triangulation Sensor For A Ball Balancer, Jackson R. Mclaughlin

Master's Theses

Ball Balancer or Ball on Plate systems are used for education and research in control theory. These consist of a plate which can be actively tilted, with a ball rolling on the surface. Students are challenged to model the dynamics of the system and implement a control loop which is capable of stabilizing the ball by actuating the plate.  The mechatronics group at Cal Poly is developing hardware for one of these ball-balancer systems, for future use in the Mechanical Engineering curriculum.

The position of the ball relative to the plate must be measured in order to control and stabilize …

Evaluating The Cost-Benefit Tradeoffs Of Simt Control Mechanisms In Resource-Constrained Gpus, Nikolas Tambornini

Master's Theses

This thesis conducts a hardware-level analysis of the cost–benefit tradeoffs associated with increasingly complex SIMT control mechanisms in a resource-constrained GPU core. Four design implementations are evaluated: a Base Tiny GPU without warp scheduling capability; a Warp Scheduler using round-robin warp selection; a Branch Divergence implementation incorporating a dedicated divergence stack and post-dominator reconvergence mechanism; and a Dynamic Warp Allocation implementation that replaces the static warp structure with a runtime warp manager, regrouping threads by current program counter to recover SIMD lane utilization during active divergence. Each design is evaluated using two complementary measurements: functional simulation implemented using the CocoTB …

Synthesis And Characterization Of A Graphene Oxide-Zif-8 Composite For Enhanced Post-Combustion Carbon Capture, Sydney Cooper

Master's Theses

Carbon dioxide (CO₂) emissions from fossil fuel combustion are a major contributor to climate change and its associated environmental impacts. The current standard technology for post-combustion carbon capture, aqueous amine scrubbing, is effective but requires significant regeneration energy and has high operational costs. As a result, solid sorbents have been investigated as lower-energy alternatives. Metal-organic frameworks (MOFs) are a promising class of porous nanomaterials due to their high surface area, tunable pore structures, and adjustable surface chemistry. Among them, zeolitic imidazolate framework-8 (ZIF-8) has high thermal and chemical stability, hydrophobicity, and favorable adsorption properties. However, conventional synthesis methods often rely …

Boundary Influence In Truncated Groundwater Models: Reconstructing A Local-Scale Modflow Model From A Consultant-Developed Regional Model In The Monterey Subbasin, Bruce K. Liscomb

Master's Theses

Regional groundwater models built by consultants contain valuable calibrated frameworks but are often too large and complex for repeated local-scale analysis. Rather than rebuilding an entirely new smaller model, this study truncates the existing consultant-built regional model of the Monterey Subbasin, preserving the original grid structure and parameter framework while reducing the active domain to a manageable size for planning-level use. A key finding is that boundary-condition representation exerted a dominant influence on simulated groundwater behavior within the truncated domain, highlighting that truncation is a structural decision that meaningfully affects how the model responds. Model performance was evaluated two ways. …

Trust And Pre-Employment Background Checks When Onboarding And Maintaining Information Security And Cybersecurity Staff, Stanley Mierzwa

Center for Cybersecurity

The realm of trust is broad and can include many facets that are difficult to capture and catalog. In relation to the work roles of information security and cybersecurity, the intersection of trust in human resource management is critical and an evolving area within most modern organizations, in almost any sector, and of any size. A foundational element of trust is fundamental to effective mission and work roles in information security and cybersecurity, as well as to every employee tasked with contributing to the security of an organization’s assets. This chapter will include sections on the role trust can and …