Metallurgy Commons^™

Pulsing-Induced Healing Of A Surface Crack Of A Nickel-Based Alloy, Liwei Wang, Mingming Quan, Zhen Tan, Ming Liu, Dianlong Wang, Xiao Yang, Ying Liu, Yaning Mao, Zhimin Liang, Fuqian Yang

Chemical and Materials Engineering Faculty Publications

In this work, we demonstrate the feasibility of applying electric pulses to heal surface cracks on nickel-based alloy GH4169 under compressive load. There exists an incubation time for the onset of the healing of a crack, which is associated with local temperature at the crack tip. The crack size decreases with increasing the pulsing time at a constant healing rate prior to complete healing of the crack. Increasing compressive load accelerates the healing process. The electric pulsing leads to the formation of an influential zone surrounding the crack with the finest grain sizes in the healed crack and the coarsest …

Extreme Value Statistics Analysis Of Process Defects In Additive Manufacturing Materials, Ayorinde E. Olatunde, Kristen Hernandez, Austin Ngo, Arafath Nihar, Thomas G. Ciardi, Rachel Yamamoto, Pawan K. Tripathi, Roger H. French, John J. Lewandowski, Anirban Mondal

Faculty Scholarship

Fatigue and fracture studies focused on process defects that occur in Additive Manufacturing (AM) materials have shown that defect populations possess features which are better measured with extreme value statistics (EVS). In AM alloys, defect occurrences increase with material volume. This situation facilitates the need to model process defects in the path of fatigue crack growth with suitable statistical tools, such as EVS, which is more cost-effective when compared to destructive experiments. The application of EVS on defect space features helps determine the difference in defects present on fracture surfaces. As the fatigue quality of any material depends on its …

Metallurgical Impact Of Switching From Hammer Units To Hydraulic Presses For Forging, Cole Hawker, Jacob Reed

Materials Engineering

Carlton Forge Works (CFW) is evaluating the retirement of its hammer units in favor of hydraulic presses to address safety concerns in forging aerospace components. This paper investigates the metallurgical implications of this transition, emphasizing the importance of superior microstructures and meeting industry standards and customer requirements. The alloys in question are Titanium-6Al-4V (Ti64) and Inconel 718 (INCO 718), which comprise a majority of CFW’s production. Ti64's high specific strength and thermal stability make it ideal for aerospace applications, while INCO 718 is recognized for superior high-temperature creep performance. Defects like freckles and white spots in INCO 718 are analyzed …

Photodegradation Of Microplastics Through Nanomaterials: Insights Into Photocatalysts Modification And Detailed Mechanisms, Yiting Xiao, Yang Tian, Wenbo Xu, Jun Zhu

Biological and Agricultural Engineering Faculty Publications and Presentations

Microplastics (MPs) pose a profound environmental challenge, impacting ecosystems and human health through mechanisms such as bioaccumulation and ecosystem contamination. While traditional water treatment methods can partially remove microplastics, their limitations highlight the need for innovative green approaches like photodegradation to ensure more effective and sustainable removal. This review explores the potential of nanomaterial-enhanced photocatalysts in addressing this issue. Utilizing their unique properties like large surface area and tunable bandgap, nanomaterials significantly improve degradation efficiency. Different strategies for photocatalyst modification to improve photocatalytic performance are thoroughly summarized, with a particular emphasis on element doping and heterojunction construction. Furthermore, this review …

Development Of 485 Mpa Class High Strength Low Alloy Steel For Power Plant Infrastructures, Agung Baskoro, Rini Riastuti

Journal of Materials Exploration and Findings

Currently, Indonesia is progressing to build 35,000 MW of power plants, which will increase the demand for materials, especially steel. One of these power plants is fossil fuel-based, which generates not only electricity but also flue gas containing sulfur that may cause corrosion to power plant infrastructure such as chimney or boiler areas. In addition, apart from being resistant to corrosion in sulfuric and hydrochloric acid conditions, the steel used in power plant infrastructure must also have good strength, toughness, and weldability. Therefore, the present paper describes about steel development for power plant applications that has not only corrosion resistance …

Engineering Composite Gridlines For Improved Solar Module Reliability, Andre Chavez

Electrical and Computer Engineering ETDs

Renewable energy sources, such as solar power, are rapidly expanding worldwide to meet increased energy demands. However, these sources are exposed to challenging environmental stressors, such as extreme wind, heavy snow loads, and hailstorms that can cause irreversible damage to the crystalline semiconductor solar cells. Today, single crystalline silicon solar cells dominate the market, and our work is focused on improving their reliability against environmental stressors. One of the main degradation mechanisms caused by environmental stressors is cell cracks. These microcracks can go virtually undetected and lead to reduced power output from solar modules over time. To solve this engineering …

Characterization Of Chopped Carbon Fiber Reinforced Composites Produced Using Fused Deposition Modeling, Jonathon Tran, Rachel Shubella

Student Research Symposium

Fused deposition modeling (FDM) is an additive manufacturing (AM) process which can create parts with complex geometries in their final shape without need for additional specialized tools or devices. The FDM process builds parts by adding material layer by layer only where it is needed, saving energy, costs, production time for complex parts, and minimizing waste. Fiber reinforcement can significantly enhance the mechanical properties of a polymer material and depends significantly on the fiber length distribution and fiber orientation distribution of the final part. In this research, we investigated the various infill patterns of FDM printed Markforged onyx which is …

Review Of Cyclic Voltammetry Measurements For Uranium In Flinak Molten Salt, Jackson Ivory

Reviews, Analyses, and Instructional Studies in Electrochemistry (RAISE)

The electrochemical behavior of uranium FLiNaK molten salts is explored, focusing on cyclic voltammetry (CV) as a powerful tool for redox characterization and diffusion studies. Through a comprehensive review of recent research, the study highlights the significance of CV in understanding electrode kinetics, material compatibility, and process optimization in molten salt environments. The findings underscore the potential of FLiNaK molten salt reactors in advancing nuclear energy technologies, fuel processing, and waste management strategies. Collaborative interdisciplinary efforts are emphasized to address challenges and accelerate innovation in electrochemical methods for nuclear applications.

An Overview Of How To Measure The Kinetic Properties Of An Anode Material For The Chlorine Evolution Reaction, Cameron Vann

Reviews, Analyses, and Instructional Studies in Electrochemistry (RAISE)

The process of generating chlorine gas using electrolysis in aqueous systems is well established. However, a new process requires chlorine to be generated at high temperatures using molten salt. This harsh environment requires a new study of anode materials for the chlorine evolution reaction. Anode materials can be compared by their kinetic parameters, the transfer coefficient α and the exchange current i0. The basic theory of these properties as they relate to the chlorine evolution reaction has been detailed and an analysis method for finding these effective parameters has been shown and demonstrated.

Electrical Resistance Tomography Measurements In Column Flotation Of Pure Hydrophobic And Hydrophilic Systems, Vimeipha Vilayphone

Graduate Theses & Non-Theses

Column flotation was phenomenologically investigated with Electrical Resistance Tomography (ERT) as an uninterrupted instrument to measure gas holdup. Two-phase tests were performed to use the measurements for examining gas dispersion. Results were found to duplicate the findings in a previous thesis. With confidence attained in experimental procedures, three-phase tests were then performed to compare gas holdup with hydrophobic and hydrophilic solids. Hydrophobic solids included talc as well as dolomite with dodecyl amine (DDA) collector. Hydrophilic solids included dolomite as well as talc with carboxymethyl cellulose (CMC) depressant. Variables throughout the research included frother concentration and sparger size. Results showed gas …

Process Intensification For Rare Earth Elements Adsorption By Resonant Vibratory Mixing, Oluwatosin Adebayo, Richard Ladouceur, Zainab Nasrullah

Graduate Theses & Non-Theses

The adsorption capacity for six rare earth elements (Lanthanum, Terbium, Neodymium, Dysprosium, Praseodymium, and Holmium) by biochar produced from hemp feedstock was investigated. An innovative approach to enhancing the adsorption of rare earth elements using biochar was studied and investigates the potential of resonant vibratory mixing (RVM) as a process intensification method compared to conventional mechanical mixing for the adsorption process. Hemp hurds as source of biomass was pyrolyzed to produce biochar at a temperature of 4500C for 60 minutes. The biochar was characterized by FTIR (Fourier Transform Infra-red), SEM (Scanning Electron Microscopy), Surpass 3 Electrokinetic solid surface analyzer, and …

Synthesis Of Bimetallic Nickel And Cobalt Phosphide Nanostructures For Electrocatalysis, Sarah Meixin York

Graduate Theses and Dissertations

Transition metal phosphides have become a new class of materials to be considered as promising catalysts for a number of applications including electrochemical hydrogen evolution (HER). Electrocatalysis in hydrogen evolution is a heavily studied field due to the increasing desire to develop more efficient and more cost-effective catalysts for clean hydrogen production. This project develops a chemical approach to synthesizing bimetallic cobalt-nickel phosphide nanostructures for their use in HER. The synthesis is accomplished by thermal decomposition of the metal precursors in the presence of carbon monoxide (CO) and trioctyl phosphine (TOP). The resulting nanostructures were characterized using transition electron microscopy …

Tin-Silver As A Novel Biodegradable Metallic Biomaterial, Charley Goodwin

All Dissertations

The Essure device is a non-hormonal, minimally-invasive, permanent female sterilization implant, removed from the market due to an increase in adverse events, hypothesized to be caused by corrosion of the Sn-Ag component of the implant. The goals of this dissertation were to first develop implant retrieval methods for Essure devices and surrounding tissue, documenting signs of degradation and metallic degradation products, then to characterize the electrochemical behavior of Sn-Ag in biologically representative environments and finally, to assess the biological interaction of Sn-Ag. Retrieval analyses developed successful methods, qualifying the degree of corrosion, primarily of the Sn-Ag component and finding Sn …

Mechanical Characterization And Evaluation Of Additively Manufactured Titanium 5v-5mo-5al-3cr Alloy, Zachary Casias

Mechanical Engineering ETDs

Ti-5V-5Mo-5Al-3Cr (Ti-5553) is a near beta titanium alloy commonly used in aerospace applications. It is currently being explored for additive manufacturing (AM), but the fatigue behavior of this AM alloy needs to be well-understood for adoption in aerospace applications. The present work examines the tensile and fatigue behavior of LPBF manufactured Ti-5553. The effect of post-print heat treatments, effects of surface roughness, and print defects on the mechanical properties of AM Ti-5553 were also evaluated. Fatigue lives of as-LPBF and BAA material are nearly identical, and both are far below the fatigue lives of conventionally manufactured Ti-5553 of 350 MPa. …

Thermo-Gravimetric Analysis Of Variables Of Oxidization, Clark Nguyen, Mario F. Buchely

Undergraduate Research Conference at Missouri S&T

Oxidation phenomena play a critical role in high temperature metallurgical processing and the performance during life cycle of components made of both high and low alloy steels. Therefore, the development of a precise experimental methodology to quantify oxidation processes is critically important. This report summarizes my experimental study of the oxidation behavior of high and low alloy steel, including kinetics of surface oxide layer formation and spallation. The focus of study was in determining the complex interactions between alloying elements in steel matrix and oxidation environment, composition and surface morphology of formed oxides. This report will also explore how the …

Thermogravimetric Analysis Of High & Low Alloy Steel, Clark Nguyen

Undergraduate Research Conference at Missouri S&T

Oxidation phenomena play a critical role in high temperature metallurgical processing and the performance during life cycle of components made of both high and low alloy steels. Therefore, the development of a precise experimental methodology to quantify oxidation processes is critically important. This report summarizes my experimental study of the oxidation behavior of high and low alloy steel, including kinetics of surface oxide layer formation and spallation. The focus of study was in determining the complex interactions between alloying elements in steel matrix and oxidation environment, composition and surface morphology of formed oxides. This report will also explore how the …

A Guide To Fifty Years Of Research At Montana Tech: Part 3-Decontamination Of Ratioactively Contaminated Steel By Melt Refining/Slagging Processing, Larry G. Twidwell, Samuel A. Worcester

Metallurgy

This presentation includes a discussion of the research conducted at Montana Tech in the Department of Metallurgical and Materials Engineering. The discussion is focused on Decontamination of Radioactively Contaminated Steel by Melt Refining/Slagging. This presentation is based on the research of Master of Science graduate students, industrial and academic colleagues, at the Montana College of Mineral Science and Technology (which morphed to Montana Tech [1977], then to Montana Tech of The University of Montana [2000], then to Montana Technological University [2019]). The referenced work of each of the graduate students in this presentation is gratefully acknowledged. The following summary presentation …

Segregation And Heat Treatment Response Of Cast Quench And Partition Steels, Mujeeb Hussain Shaik

Masters Theses

Quench and partition (Q&P) steels have emerged as promising alternatives to traditional quenching and tempering methods, offering a superior balance of strength and ductility due to their unique microstructure of martensite, and retained austenite. This literature review examines the development and optimization of Q&P steels, focusing on their mechanical properties, heat treatment processes, and applications in various industries. This study explores the application and effectiveness of the Quench and Partition (Q&P) heat treatment process on cast steels and examines segregation phenomena in cast medium Mn steels. Medium Mn steels were employed for various Q&P cycles on cast specimens to investigate …

The Behavior Of ½⟨111⟩ Screw Dislocations In W–Mo Alloys Analyzed Through Atomistic Simulations, Lucas A. Heaton, Kevin Chu, Adib J. Samin

Faculty Publications

Analyzing plastic flow in refractory alloys is relevant to many different commercial and technological applications. In this study, screw dislocation statics and dynamics were studied for various compositions of the body-centered cubic binary alloy tungsten–molybdenum (W–Mo). The core structure did not appear to change for different alloy compositions, consistent with the literature. The pure tungsten and pure molybdenum samples had the lowest plastic flow, while the highest dislocation velocities were observed for equiatomic, W_0.5Mo_0.5 alloys. In general, dislocation velocities were found to largely align with a well-established dislocation mobility phenomenological model supporting two discrete dislocation mobility regimes, …

Inhibited Surface Diffusion In Nanoporous Multi-Principal Element Alloy Thin Films Prepared By Vacuum Thermal Dealloying, Tibra Das Gupta, Thomas John Balk

Chemical and Materials Engineering Faculty Publications

Nanoporous structures with 3D interconnected networks are traditionally made by dealloy- ing a binary precursor. Certain approaches for fabricating these materials have been applied to refrac- tory multi-principal element alloys (RMPEAs), which can be suitable candidates for high-temperature applications. In this study, nanoporous refractory multi-principal element alloys (np-RMPEAs) were fabricated from magnesium-based thin films (VMoNbTaMg) that had been prepared by magnetron sputtering. Vacuum thermal dealloying (VTD), which involves sublimation of a higher vapor pres- sure element, is a novel technique for synthesizing nanoporous refractory elements that are prone to oxidation. When VMoNbTaMg was heated under vacuum, a nanoporous structure was …

Synthesis Of Ni-Based Intermetallics By Electrolytic Plasma Processing Of Ti And Ti-Based Alloys, Chuzhong Zhang

Material Science and Engineering Dissertations - Archive

EPP is an innovative surface modification technique that enables the deposition of metal ions from the electrolyte and their integration with substrate atoms to form intermetallic compound surface layers. EPP offers advantages such as high deposition rates, environmental cleanliness, and operational simplicity. In this study, Ni-Ti intermetallic layers were successfully synthesized on a Ti-6Al-4V substrate using EPP. The properties of the resulting Ni-Ti intermetallic layers were characterized using SEM, EDS, XRD, TEM, nanoindentation, and tribology tests.

This work aims to understand the fabrication mechanism and investigate the effects of various processing parameters on the EPP process. Key factors such as …

Quantitative Modeling Of Micro Discharge And Oxide Growth In Plasma Electrolytic Oxidation Of Titanium, Kingsley I. Ochiabuto

Material Science and Engineering Dissertations - Archive

Plasma electrolytic oxidation (PEO) has been extensively applied in the past to improve the tribological properties of titanium and its alloys allowing their widespread use in industrial applications. However, the complete PEO mechanism of action remains unclear. While there are several mathematical models providing useful insights into the PEO process, they do not fully incorporate the effect of applied potential on the outcomes of PEO. In this work, we develop an experimentally informed computational model by expanding on the dielectric breakdown model. We incorporate experimental data to extract key parameters, exploring the iterative dependency of the oxide thickness and ionic …

Ijmc/Fef Student Research Competition: Understanding The Effect Of Boron On Graphite Nodularity And Distribution In Ductile Iron Castings, Chase Schroeder, Colleen Lehrer, Simon Lekakh, Laura Bartlett

Materials Science and Engineering Faculty Research & Creative Works

Ductile iron is renowned for its superior mechanical properties, higher strength, and ductility, combined with excellent castability and the economy of using a scrap melting process. The matrix structure as well as morphology and distribution of graphite nodules significantly influences mechanical properties of as-cast ductile iron. Boron contamination of the scrap supply has presented some difficulties in controlling the microstructure and mechanical properties of certain gray and ductile iron grades. In the current study, the effect of boron levels up to 95 ppm was determined on graphite nodularity and distribution in as-cast ductile iron castings as a function of section …

Damage Initiation Of 15v38 Steel Bar During Square-To-Round Hot Rolling Process, Siva Sai Krishna Dasari, Henry Adekola Haffner, K. Chandrashekhara, Mario F. Buchley, Simon N. Lekakh, Ronald J. O'Malley

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Hot rolling processes have been extensively used to produce round bars by reducing the cross-sectional area of continuously cast steel. The current trend toward increasing productivity often requires a more aggressive reduction per pass. Establishing safe and optimized hot rolling parameters must be determined to avoid damage while deforming the specific steel composition. Understanding the damage mechanism during the metal forming process is vital for product quality. Herein, a combined experimental and simulation approach is developed to track the evolution potential damage during hot bar rolling. Hot tension tests are conducted on as-cast vanadium micro alloyed 15V38 steel at different …

Solidification Cracking In Additively Manufactured High Entropy Alloy Nicrcofe With V Or W, Andrew R. Walch

Dissertations, Master's Theses and Master's Reports

Recent sustainability efforts have reduced CO2 emissions from electricity generation by increasing operating temperatures and pressures in advanced ultra-supercritical (A-USC) power plants. However, the extreme operating conditions in these A-USC power plants require new high temperature materials. The recent study of nickel-based high-entropy alloys (HEA) represents the latest approach to meet the specifications for A-USC operations. A CALculation PHase Diagram (CALPHAD) driven Bayesian optimization method was used to design the composition of alloys composed of NiCrCoFe with V or W, which were fabricated via wire-based additive manufacturing to enable high throughput development. Although the alloy was designed to minimize solidification …

ผลกระทบของการอบอ่อนซ้ำระหว่างอุณหภูมิวิกฤตต่อโครงสร้างจุลภาค และคุณสมบัติทางกลของเหล็กกล้าดูอัลเฟส, วิชยุตม์ ชูเมือง

Chulalongkorn University Theses and Dissertations (Chula ETD)

ในการศึกษานี้ ได้มีการประยุกต์การอบอ่อนซ้ำระหว่างอุณหภูมิวิกฤตเพื่อปรับเปลี่ยนสมบัติทางกลของเหล็กกล้าดูอัลเฟสที่มีส่วนผสม 0.107%C-2.39%Mn-0.453%Si ผลการอบอ่อนซ้ำระหว่างอุณหภูมิวิกฤต (IC2) ถูกตรวจสอบโดยการสังเกตโครงสร้างจุลภาค การทดสอบแรงดึงและการทดสอบความแข็งแบบวิกเกอร์ แล้วจึงเปรียบเทียบผลกับชิ้นงานที่อบอ่อนระหว่างอุณหภูมิวิกฤตครั้งเดียว (IC1) โดยพบว่าการเพิ่มอุณหภูมิการอบอ่อนระหว่างอุณหภูมิวิกฤตส่งผลให้ความเค้นคราก ความต้านทานแรงดึง และความแข็งเพิ่มขึ้นในขณะที่ความเหนียวลดลงเนื่องจากการเพิ่มขึ้นของปริมาณมาร์เทนไซต์เป็นหลัก หลังจาก IC2 ส่งผลให้ชิ้นงานมีขนาดเกรนเฟร์ไรต์และปริมาณมาร์เทนไซต์ลดลงเล็กน้อย และจากผลการทดสอบแรงดึงพบว่า IC2 สามารถเพิ่มความเหนียวโดยไม่ส่งผลให้ความแข็งแรงลดลงอย่างมีนัยสำคัญ จากผลลัพธ์ที่ได้บ่งบอกว่าสามารถใช้วิธีการอบอ่อนซ้ำระหว่างอุณหภูมิวิกฤต เพื่อปรับปรุงคุณสมบัติทางกลของเหล็กกล้าดูอัลเฟสได้ โดยไม่เพิ่มความซับซ้อนให้กับกระบวนการผลิตมากเกินไป

The Characterization And Nanomechanical Properties Of Microstructurally Complex Systems, Kerry Ann Baker

Theses and Dissertations--Chemical and Materials Engineering

Since the dawn of civilization, the use of metals has played an integral role in the evolution of human society. Over the years, and with the introduction of new engineering and science, we have learned how to combine metals to create new metallic systems. We have expanded our understanding of dealloying and chemical reactions, and, in doing so, we created nanoporous metals. Our use of metals has evolved from basic alloys such as bronze and steel to more complex alloys such as multi-principal element alloys. Nanoporous gold is an advanced metallic system that can be created through the dealloying process. …

Advancing Combinatorial Screening Of Refractory High Entropy Alloys Through Intrinsic Ductility Assessment Via Thin Film Fragmentation Testing, Taohid Bin Nur Tuhser

Theses and Dissertations--Chemical and Materials Engineering

High Entropy Alloys (HEAs), also known as Multiprincipal Element Alloys (MPEAs), represent a paradigm shift in alloy design. Unlike traditional practices that limit compositions to the edges of phase diagrams, HEAs exploit equiatomic mixing of five or more elements at the center of phase diagrams to maximize configurational entropy. This unconventional approach exponentially expands the spectrum of potential alloy compositions, rendering conventional experimental methods inadequate for exploring this extensive compositional space.

In response to these challenges, the scientific community has shown a growing interest in high-throughput techniques, encompassing both computational and experimental domains. Particularly, Refractory High Entropy Alloys (RHEAs) have …

Microstructural Investigation Of The Influence Of Geometry On The Mechanical Reliability Of Additively Manufactured Metals, Tracy Connor Varney

Theses and Dissertations--Chemical and Materials Engineering

The adoption of additive manufacturing across a wide range of fields is ever-increasing, allowing for solutions that were previously impossible to achieve. This dissertation demonstrates the wide range of macro- and micro- characterization techniques used to investigate several precipitation strengthened AM alloy systems. While AM allows for nearly unlimited design freedom, this brings along its own issues as the interplay between scan strategy and part geometry is less well known. In this work, a novel thin-wall dogbone geometry was utilized to study one type of complex geometry observed in a large portion of AM focused designs. The mechanical behavior of …

Inherently Porous Metal Structures With Sufficient Mechanical Properties Through Direct Writing Of Bio-Based Inks, Havva Eda Aysal

Graduate Theses, Dissertations, and Problem Reports (ETD)

There is currently a burgeoning interest in developing 3D printed metal structures with inherent porosity and sufficient mechanical properties for mass customization in the biomedical field. Current approaches for 3D printing of biocompatible metals rely on powder-bed fusion methods which are energy intensive and utilize large amounts of metal powder that is challenging to recycle. In addition, such methods aim on producing dense parts and porosity generation, within the printed part, is challenging due to the complex physics of the melting pool. Here, a relatively new and promising approach is undertaken to study the 3D printing of inherently porous structures …