Metallurgy Commons^™

Modeling Of The Size Effects On The Behavior Of Metals In Microscale Deformation Processes, Gap-Yong Kim, Jun Ni, Muammer Koc

Gap-Yong Kim

For the accurate analysis and design of microforming process, proper modeling of material behavior at the micro/mesoscale is necessary by considering the size effects. Two size effects are known to exist in metallic materials. One is the “grain size” effect, and the other is the “feature/specimen size” effect. This study investigated the feature/specimen size effect and introduced a scaling model which combined both feature/specimen and grain size effects. Predicted size effects were compared with three separate experiments obtained from previous research: a simple compression with a round specimen, a simple tension with a round specimen, and a simple tension in …

Magnetic Field Effects On Caco3 Precipitation Process In Hard Water, Nelson Saksono, Setijo Bismo, Elsa Krisanti, Azwar Manaf, Roekmijati Widaningrum

Makara Journal of Technology

Magnetic Field Effects on CaCO3 Precipitation Process in Hard Water. Magnetic treatment is applied as physical water treatment for scale prevention especially CaCO3, from hard water in piping equipment by reducing its hardness. Na2CO3 and CaCl2 solution sample was used in to investigate the magnetic fields influence on the formation of particle of CaCO3. By changing the strength of magnetic fields, exposure time and concentration of samples solution, this study presents quantitative results of total scale deposit, total precipitated CaCO3 and morphology of the deposit. This research was run by comparing magnetically and non-magnetically treated samples. The results showed an …

Biogasoline Production From Palm Oil Via Catalytic Hydrocracking Over Gamma-Alumina Catalyst, Anondho Wijanarko, Dadi Ahmad Mawardi, Mohammad Nasikin

Makara Journal of Technology

Biogasoline Production from Palm Oil Via Catalytic Hydrocracking over Gamma-Alumina Catalyst. Bio gasoline conversion from palm oil is an alternative energy resources method which can be substituted fossil fuel base energy utilization. Previous research resulted that palm oil can be converted into hydrocarbon by catalytic cracking reaction with γ-alumina catalyst. In this research, catalytic cracking reaction of palm oil by γ-alumina catalyst is done in a stirrer batch reactor with the oil/catalyst weight ratio variation of 100:1, 75:1, and 50:1; at suhue variation of 260 to 340oC and reaction time variation of 1 to 2 hour. Post cracking reaction, bio …

Segmental Sinusoidal Model For Speech Signal Coding, Florentinus Budi Setiawan, Soegijardjo Soegijoko, Sugihartono Sugihartono, Suhartono Tjondronegoro

Makara Journal of Technology

Segmental Sinusoidal Model for Speech Signal Coding. Periodic signal can be decomposed by sinusoidal component with Fourier series. With this characteristic, it can be modeled referring by sinusoidal form. By the sinusoidal model, signal can be quantized in order to encode the speech signal at the lower rate. The recent sinusoidal method is implemented in speech coding. By using this method, a block of the speech signal with 20 ms to 30 ms width is coded based on Fourier series coefficients. The new method proposed is quantization and reconstruction of speech signal by the segmental sinusoidal model. A segment is …

Determination Of Operation Condition And Product Dimension Accuracy Optimization Of Filament Deposition Modelling On Layer Manufacturing Application, Slamet A. Widyanto, Alva Edy Tontowi, Jamasri Jamasri, Heru Santoso Budi Rochardjo

Makara Journal of Technology

Layer manufacturing process has proven as a process that can produce a high complexity mechanical part. Now, Improvement of LM methods continuously conduct that is aimed to increase precessions and efficiency of these processes. Pressure filament deposition modelling is a form of layer manufacturing process that is designed to produce a plastic part with controlling its semisolid phase. In this research, the equipment of filament depositor is designed and tested to make the product filament deposition. With operation condition observation, the optimal temperature and pressure of deposition process was determined. These experiments used PVC as crystalline material and polypropylene as …

Stress Corrosion Cracking Behavior Of Stainless Steel 304 In The Sulfuric Acid Environment Due To Prestrain, Mohammad Badaruddin, Ahmad Suudi, Arinal Hamni

Makara Journal of Technology

Stress Corrosion Cracking Behavior of Stainless Steel 304 in the Sulfuric Acid Environment Due to Prestrain. The aim of research is to investigate the effect of prestrain on the stress corossion cracking behavior of AISI 304 stainless steel in the sulfuric acid of 10% concentration under the static cantilever loading according to ASTM E-1681 standart. The specimen of 304 Stainless steel was strain up over the yield strength until reaching the uniform strain of 5% and 10% using servopulser UTM 9506 under the displacement control of 0,3 mm/sec. The results of test show that the prestrain of 5% specimen is …

A Study On Parallel Computation Tools On Networked Pcs, Heru Suhartanto

Makara Journal of Technology

A Study on Parallel Computation Tools on Networked PCs. Many models for natural phenomena, engineering applications and industries need powerfull computing resources to solve their problems. High Performance Computing resources were introduced by many researchers. This comes in the form of Supercomputers and with operating systems and tools for development such as parallel compiler and its library. However, these resources are expensive for the investation and maintenance, hence people need some alternatives. Many people then introduced parallel distributed computing by using available computing resource such as PCs. Each of these PCs is treated as a processors, hence the cluster of …

Crude Oil Sludge Degradation In Microcosmic Scale: Simple Simulation As Preliminary Study On Land Treatment Bioremediation., Astri Nugroho

Makara Journal of Technology

Crude Oil Sludge Degradation in Microcosmic Scale: Simple Simulation as Preliminary Study on Land Treatment Bioremediation. A study in microcosmic condition has been carried out to evaluate the bacterial hydrocarbonoclastic capability in increasing the oil sludge degradation being mixed with NPK fertilizer as nitrogen resources. Aerobic test was carried out by putting erlenmeyers in a shaker incubator, 120 rpm shaking speed, at 50°C temperature. While 150 days in microcosmic one observation showed that the consortium has the potential to grow up to 50% (v/v) sludge oil load. Maximum growth and maximum growth rate of the consortium occurred in the III …

Modeling Of The Semi-Solid Material Behavior And Analysis Of Micro-/Mesoscale Feature Forming, Gap-Yong Kim, Muammer Koc, Rhet Mayor, Jun Ni

Gap-Yong Kim

One of the major challenges in simulation of semi-solid forming is characterizing the complex behavior of a material that consists of both solid and liquid phases. In this study, a material model for an A356 alloy in a semi-solid state has been developed for high solid fractions (>0.6) and implemented into a finite element simulation tool to investigate the micro-/mesoscale feature formation during the forming process. Compared to previous stress models, which are limited to expressing the stress dependency on only the strain rate and the temperature (or the solid fraction), the proposed stress model adds the capability of …

An Experimental Investigation On Semi-Solid Forming Of Micro/Meso-Scale Features, Gap-Yong Kim, Jun Ni, Rhett Mayor, Heesool Kim

Gap-Yong Kim

The potentials of semi-solid forming technology have generated much interest regarding its application in micromanufacturing. This study investigates the feasibility of using semi-solid forming technology to produce parts with micro/meso features. An experimental setup has been developed to study the effects of die/punch temperature, initial solid fraction, punch speed, and workpiece shape on the semi-solid forming process. A part has been produced for a microreactor application and has been analyzed with an optical measurement system for feature formation. The results indicated complex interaction among the process parameters and the material flow, which affected the final pin formation. The punch temperature …

Sub-Surface Corrosion Research On Rock Bolt System, Perforated Ss Sheets And Steel Sets For The Yucca Mountain Repository — Quarterly Technical Report No. 9, Dhanesh Chandra, Jaak J.K. Daemen

Publications (YM)

This report shows the work done for this period in accordance to cooperative agreement of University of Nevada system for the Task 019 “Subsurface Corrosion Research on Rock Bolt System, Perforated SS Sheets and Steel Sets for the Yucca Mountain Repository”, the overall objective of which is to conduct corrosion research and predict the durability of rock-bolts and other underground metallic roof supports. We are performing oxidation tests using Thermogravimetric Analyzer (TGA), and Potentiodynamic tests to determine the corrosion rates of rock bolts, other support materials including bench mark materials.

In this quarter, we have performed:

Potentiodynamic tests were performed …

Effects Of Polishing Shot-Peened Surfaces On Fretting Fatigue Behavior Of Ti-6al-4v, Kasey S. Scheel

Theses and Dissertations

The research of this thesis was done to investigate the effects of polishing a shot-peened specimen of Ti-6Al-4V on the fretting fatigue life of that specimen. The shot-peening process, though one of the most beneficial techniques in prolonging fretting fatigue life, creates a textured surface that may lead to problems on the micro level. This research was done in an attempt to further improve the peening process by examining the effects of another surface treatment to be used in conjunction, surface polishing. The rough peened surface may contain abrupt changes in surface geometry that act as stress risers, which are …

Evaluation Of Mechanical Properties And Microstructure For Laser Deposition Process And Welding Process, Yaxin Bao, Jianzhong Ruan, Todd E. Sparks, Jambunathan Anand, Joseph William Newkirk, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser Aided Manufacturing Process (LAMP) can be applied to repair steel die/molds which are currently repaired using traditional welding process in industry. In order to fully understand the advantages of laser deposition repair process over traditional welded-repair process, the mechanical properties such as tensile strength and hardness of H13 tool steel samples produced by these two processes were investigated. The microstructure and fracture surface of the samples were analyzed using optical microscope and SEM (Scanning Electron Microscope). Moreover, depositions on substrates with different shapes were studied to evaluate the performance of LAMP on damaged parts with complicated geometric shape.

Comparison Of Thermal Properties Of Laser Deposition And Traditional Welding Process Via Thermal Diffusivity Measurement, Yu Yang, Omoghene Osaze Obahor, Yaxin Bao, Todd E. Sparks, Jianzhong Ruan, Jacquelyn K. Stroble, Robert G. Landers, Joseph William Newkirk, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser deposition is an effective process for mold and die repair. In order to improve the part repair quality, the process impact on thermal diffusivity and thermal conductivity needs to be understood for laser deposited, welded and virgin H13. In this paper, H13 tool steel samples were made by laser deposition, welding and virgin H13 and then cut into pieces. Experiments were conducted to investigate the thermal diffusivity and conductivity. A laser flash method is used to test these samples. The future work and opportunities are also summarized.

Sub-Surface Corrosion Research On Rock Bolt System, Perforated Ss Sheets And Steel Sets For The Yucca Mountain Repository — Quarterly Technical Report No. 8, Dhanesh Chandra, Jaak J.K. Daemen

Publications (YM)

This report shows the work done for this period, in accordance to cooperative agreement of University of Nevada system for the Task 019 “Subsurface Corrosion Research on Rock Bolt System, Perforated SS Sheets and Steel Sets for the Yucca Mountain Repository”, the overall objective of which is to conduct corrosion research and predict the durability of rock-bolts and other underground metallic roof supports. We are performing oxidation tests using Thermogravimetric Analyzer (TGA), and Potentiodynamic tests to determine the corrosion rates of rock bolts, other support materials including bench mark materials.

In this quarter, we have performed:

Potentiodynamic tests were performed …

Wear Analysis Of Cu-Al Coating On Ti-6al-4v Under Fretting, Karl N. Murray

Theses and Dissertations

The effects of changes in the coefficient of friction (CoF) between the contacting surfaces on the fretting wear characteristics of Cu-Al coating on Ti-6Al-4V were investigated. This Cu-Al coating is part of a system that is applied to titanium turbine blades to reduce fretting at the interface. In the application, there is a solid lubricant that is added on top of the coating as an assembly aid and to help reduce the friction while the lubricant remains within the contact. Previous studies have researched the characteristics of the coating without the additional lubricant. In this study, liquid motor oil was …

Effect Of Silicon Content On The Corrosion Resistance And Radiation-Induced Embrittlement Of Materials For Advanced Heavy Liquid Metal Nuclear Systems: Quarterly Progress Report (November 2005 – January 2006), Ajit K. Roy

Transmutation Sciences Materials (TRP)

This task is intended to study the effect of Si content not only on the corrosion resistance but also on the radiation-induced embrittlement of martensitic stainless steels. The susceptibility of these alloys with different Si content to stress corrosion cracking, general corrosion and localized corrosion will be evaluated in the molten LBE and aqueous environments of different pH values using state-of-the-art testing techniques. Testing in the aqueous media is intended to develop baseline data for comparison purpose. Radiation-induced embrittlement of these alloys will initially be studied by irradiating the test specimens with bremmstrahlung gamma radiation from 20-40 MeV electron beams …

2nd Annual Undergraduate Research Conference Abstract Book, University Of Missouri--Rolla

Undergraduate Research Conference at Missouri S&T

No abstract provided.

Effect Of Firing Temperature And Holding Time On Characterization Of Al/Sic Metal Matrix Composites Produced By Pressureless Infiltration., Anne Zulfia, Myrna Ariati

Makara Journal of Technology

Effect of Firing Temperature and Holding Time on Characterization of Al/SiC Metal Matrix Composites Produced by Pressureless Infiltration. The production of Al-SiC metal matrix composite can be carried out by pressureless metal infiltration processs (PRIMEX). The experiment was conducted using aluminium AC2B ingot as a matrix and 50%Vf SiC powder as a reinforcement which is mixed with 10% Mg powder for wetting agent. The variables of this experiment are holding time and firing temperature to investigate the effect of these conditions on mechanical properties of Al-SiC metal matrix composites. Holding time was conducted for 2,5,8,10,12 hours and firing temperatures was …

Design Of Induction Motor Drive Without Velocity Sensor Using Current Vector Controller With Full And Reduced Observer Moving To Dq Axis, Ridwan Gunawan, Feri Yusivar, Wahidin Wahab, Zuhal A. Kadir

Makara Journal of Technology

Design of Induction Motor Drive Without Velocity Sensor Using Current Vector Controller with Full and Reduced Observer Moving to DQ Axis. The observer is used in estimation velocity sensor usually in α-β axis, therefore this situation will need an extra transformation when we want to add compensator because the flux model is in direct and quadrature-axis dq. Every used the transformation to make possible emerge an error. So in this simulation is used a method to estimate the velocity of induction motor drive with observer that is moved to dq-axis. The model of actual motor used is in alfa-beta axis, …

On The Performance Of Imt-2000 Communication Link Based On Stratospheric Platforms, Iskandar Iskandar, Shigeru Shimamoto

Makara Journal of Technology

A new means for providing wireless communication has been currently proposed. It is based on aerial vehicle known as High Altitude Platform or Stratospheric Platforms (SPF). The SPF will be operated at an altitude of 17-22 km above the ground. Therefore, the channel condition may be different compared with those of the conventional terrestrial or satellite wireless channel. In this paper, the channel propagation characteristic of such a system is firstly investigated by means of ray tracing algorithm. We emphasize our investigation in a typical urban environment, in which the mobile users mostly exist. We developed building block model for …

Analysis Of Technical Energy Losses By Using Simulation, Betrianis Betrianis, Randite Herawan

Makara Journal of Technology

Model is a representation of a system. Through model, it can be easier to forecast and control the changing of each element system. Electricity distribution is also a system. Losses are general problem that exist in a distribution network system. But with the right methods, specifically technical energy losses can be reduced in order to increase the efficiency. By making model of the distribution network, the value of technical energy losses in the whole network as well as in every line can be observed. Simulation can also be used to see all losses reduction alternatives. By comparing results from each …

Modeling Of Coupled-Tank System Using Fuzzy Takagi-Sugeno Model, Aries Subiantoro

Makara Journal of Technology

Modeling of Coupled-Tank System Using Fuzzy Takagi-Sugeno Model. This paper describes modeling of coupledtank system based on data measurement using fuzzy Takagi-Sugeno model. The fuzzy clustering method of Gustafson- Kessel algorithm is used to classify input-output data into several clusters based on distance similarity of a member of input-output data from center of cluster. The formed clusters are projected orthonormally into each linguistic variables of premise part to determine membership function of fuzzy Takagi-Sugeno model. By estimating data in each cluster, the consequent parameters of fuzzy Takagi-Sugeno model are calculated using weighted least-squares method. The resulted fuzzy Takagi-Sugeno model is …

Hybrid Identification System With Arx And Fast Fourier Transform In Application Of A Quarter Of Vehicle Half Active Suspension, Noveri Lysbetti M, Antonius R.

Makara Journal of Technology

Hybrid Identification System with ARX and Fast Fourier Transform in Application of a Quarter of Vehicle Half Active Suspension. In a control system problem, identification system mechanism is a absolute thing, especially in adaptation controlling to disturbance changing. For that case, is needed an identification method which can identify the changing of disturbance in that system. The aim of this research is to give an alternative in system/plant identification which is a combination (hybrid) of ARX and Fast Fourier Transform. So, it is needed an algorithm design for identification process. In this case, the designed algorithm will be implemented in …

Development Of Fiber-Optic Humidity Sensor Probe With Gelatin Cladding, Akhiruddin Maddu, Kun Modjahidin, Sar Sardy, Hamdani Zain

Makara Journal of Technology

Development of Fiber-Optic Humidity Sensor Probe with Gelatin Cladding. Humidity sensor based on optical fiber with gelatin cladding has been developed. In this humidity sensor probe, the origin cladding of optical fiber is replaced by gelatin coating as humidity sensitive cladding. Testing of the optical fiber sensor probe was conducted by measuring of light intensity transmitted on the optical fiber probe for each variation of different humidity treatments. Response of the optical fiber sensor probe measured from 42%RH to 99%RH, the results show an optical transmission curve varied with relative humidity (RH). Optical transmission in the optical fiber probe increase …

Modification Of Bonding Strength Test Of Wc Hvof Thermal Spray Coating On Rocket Nozzle, Bondan T. Sofyan, Haposan J. Pardede, Marizki Stefano, Edi Sofyan

Makara Journal of Technology

Modification of Bonding Strength Test of WC HVOF Thermal Spray Coating on Rocket Nozzle. One way to reduce structural weight of RX-100 rocket is by modifying the nozzle material and processing. Nozzle is the main target in weight reduction due to the fact that it contributes 30 % to the total weight of the structur. An alternative for this is by substitution of massive graphite, which is currently used as thermal protector in the nozzle, with thin layer of HVOF (High Velocity Oxy-Fuel) thermal spray layer. This paper presents the characterization of nozzle base material as well as the modification …

Theoretical Modeling Of Protective Oxide Layer Growth In Non-Isothermal Lead-Alloys Coolant Systems: Quarterly Progress Report (01/01/06- 03/31/06), Yitung Chen

Transmutation Sciences Materials (TRP)

Research highlights:

• A cellular automaton model using method of global restructuring on the growth and corrosion during the formation of the passive layer has been developed.

• A stochastic model, which combines the surface growth and internal oxidation, has been developed to explain the oxidation mechanism of steels in liquid lead alloys.

• Two conference papers have been accepted and will be presented in 2006 International Congress on the Advances in Nuclear Power Plants (ICAPP '06).

Validation Of A Scaled Plane Strain Hypervelocity Gouging Model, Ronald J. Pendleton

Theses and Dissertations

The phenomenon of high speed impact is of great interest to the Air Force of Scientific Research and the Air Force Research Laboratory's Holloman High Speed test track. Rocket sled tests at the facility frequently are limited to velocities lower than actually attainable due to damage to the rail in the form of gouges. Direct observation of the gouging phenomenon is not currently possible. This leaves computational modeling as the only means to study the phenomenon. A computer model has previously been used to model the development of gouging at the Holloman High Speed Test Track. However, this model has …

Sub-Surface Corrosion Research On Rock Bolt System, Perforated Ss Sheets And Steel Sets For The Yucca Mountain Repository — Quarterly Technical Report No. 6, Dhanesh Chandra, Jaak J.K. Daemen

Publications (YM)

This report encompasses the work done for this fourth quarter of the year 2005, in accordance to cooperative agreement of University of Nevada system for the Task 019 “Subsurface Corrosion Research on Rock Bolt System, Perforated SS Sheets and Steel Sets for the Yucca Mountain Repository”, the overall objective of which is to conduct corrosion research and predict the durability of rock-bolts and other underground metallic roof supports. We have started oxidation tests using Thermogravimetric Analyzer (TGA), and Potentiodynamic tests to determine the corrosion rates of rock bolts, other support materials including bench mark materials.

In this quarter, we have …

Corrosion Mechanisms And Kinetics Of Steels In Lead-Bismuth Eutectic: Quaterly Report, Allen L. Johnson, John Farley

Transmutation Sciences Materials (TRP)

A large number of studies of corroded samples were conducted using SEM, XPS, probe, and the TEM. Samples from the DELTA loop at LANL and from other sources were examined. Also, the investigation of 316 class stainless steel in LBE is continuing.

Corroded samples of D-9 steel have been in the process of being studies, which is a variant of 316 stainless steel that is optimized for resistance to swelling. The D-9 samples are notable for the process in which a localized failure of the protective oxide layer becomes widespread corrosion. The research group is examining the D-9 samples using …