Materials Science and Engineering Commons^™

A Strong And Ductile Cobalt-Free Solid-Solution Fe30ni30mn30cr10 Multi-Principal Element Alloy From Hot Rolling, Hans Pommerenke, Jiaqi Duan, Nathan Curtis, Victor Delibera, Adam Bratten, Andrew Hoffman, Mario F. Buchely, Ronald J. O'Malley, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

Most of the Face-Centered Cubic (FCC) Multi-Principal Element Alloys (MPEAs) Developed Thus Far Contain Cobalt. for Many Applications, it is Either required or Beneficial to Avoid Cobalt, Since Cobalt Has Long-Term Activation Issue (For Nuclear Applications), is Expensive, and is Considered a Critical Material. in Addition, FCC Structured Solid-Solution MPEAs Tend to Have Relatively Low Strength. a FCC Solid-Solution Fe30Ni30Mn30Cr10 (At %) MPEA Was Fabricated Via Arc Melting, Followed by Homogenization at 1100 °C for 12 H. the Alloy Was Hot Rolled at 1100 °C with a Total Reduction of Up to 97 %. the Microstructure Was Characterized and Mechanical …

Additive Manufacturing Of Stretchable Strain Sensors: Fabrication, Optimization And Application, John Nady Shihat Bastawrous

Theses and Dissertations

In this project, a novel strain sensor design is fabricated employing different additive manufacturing techniques. The spring sensor's primary material is PLA-Like resin with a nanocomposite encapsulation layer as the functional material. The main principle of Straining the sensors results in a change in resistivity as the distances among the conductive carbon particles change according to the strain applied.

Sensor fabrication consists of two parts: spring manufacturing and development of nanocomposite encapsulation The nanocomposite matrix is developed through the dispersion of Graphene and Carbon nanotubes in Thermoplastic Polyurethane through sonication and magnetic hotplate stirring. While the spring itself is manufactured …

Mechanical Testing Data From Neutron Irradiations Of Pm-Hip And Conventionally Manufactured Nuclear Structural Alloys, Yaqiao Wu

Materials Science and Engineering Faculty Publications and Presentations

This article presents the comprehensive mechanical testing data archive from a neutron irradiation campaign of nuclear structural alloys fabricated by powder metallurgy with hot isostatic pressing (PM-HIP). The irradiation campaign was designed to facilitate a direct comparison of PM-HIP to conventional casting or forging. Five common nuclear structural alloys were included in the campaign: 316L stainless steel, SA508 pressure vessel steel, Grade 91 ferritic steel, and Ni-base alloys 625 and 690. Irradiations were carried out in the Advanced Test Reactor (ATR) at Idaho National Laboratory (INL) to target doses of 1 and 3 displacements per atom (dpa) at target temperatures …

A Prediction Of Young's Modulus For Tin Containing Phosphate Glasses Using Quantitative Structural Information, Tatsuki Shimizu, Akira Saitoh, Uwe Hoppe, Grégory Tricot, Richard K. Brow

Materials Science and Engineering Faculty Research & Creative Works

A Rigid Unit Packing Fraction (RUPF) Model Was Used to Better Understand the Influence of Local Structural Units on the Young's Elastic Modulus (E) of Binary and Ternary Tin Phosphate Glasses. Quantitative Analyses of the Units that Constitute the Glass Structure, Obtained from X-Ray/neutron Diffraction and 31P MAS-NMR Spectroscopy, Were Used to Calculate Polyhedral Packing Fractions that, with Tabulated Bond Dissociation Energies, Were Used to Predict E based on a Modification of the Makashima-Mackenzie Relationship, Which Uses Ion Sizes to Calculate Packing Fractions. Predictions based on the RUPF Model Are Better Than Those based on Ion Sizes, and Extending the …

Carbon Cornhole, Justin O. Dailey, Blake M. Endle, Joshua J. Lebrun, Bailey J. Banaszynski, Josiah M. Gleisner

Research & Creative Achievement Day

The purpose of this design project is to create a durable lightweight yard game for players of all skill levels. Carbon Cornhole is a composite improvement on the already popular yard game, cornhole, with a new twist. The final product is based on valued feedback from customers. The board is manufactured of carbon fiber/epoxy sandwich panels with a closed cell foam core. The composite design provides a lightweight product. The panels are specifically manufactured to retain their mechanical properties when exposed to outdoor elements such as water and UV radiation. The addition of inlayed LED lights and two new "skill …

Optimization Of Acrylonitrile Butadiene Styrene Filament 3d Printing Process Parameters Based On Mechanical Test, Raja S, Rajeswari N

International Journal of Mechanical and Industrial Engineering

This research paper's main goal is to improve the printing parameters that can be used in the 3D Printing Material Extrusion production method in order to get the best printing parameters for Acrylonitrile Butadiene Styrene (ABS) filament with the tensile test in the shortest possible time. The printing parameters that can be employed on 3D printing material extrusion machines include the extruder temperature, layer height, printing speed, and shell count. Also, tensile specimens in accordance with the ASTM (American Society for Testing and Materials) D638 standard were created utilizing ABS filament and the aforementioned adjusted printing settings. The most effective …

A High-Strength Precipitation Hardened Cobalt-Free High-Entropy Alloy, Matthew Luebbe, Jiaqi Duan, Fan Zhang, Jonathan Poplawsky, Hans Pommeranke, Maalavan Arivu, Andrew Hoffman, Mario F. Buchely, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

Recent Studies on Precipitation-Hardened High-Entropy Alloys (HEAs) Demonstrate their High Strength and Thermal Stability, Making Them Promising Materials for High-Temperature Structural Applications Such as Nuclear Reactors. However, Many Existing HEAs Contain Cobalt (Co), Which is Unsuitable for Nuclear Applications Because of the Long-Term Activation Issue of Co. Co is Also Expensive and Considered a Critical Material for Other Applications. Therefore, It is Desired to Exclude Co from the Composition. a Co-Free (Fe_0.3Ni_0.3Mn_0.3Cr_0.1)88Ti₄Al₈ HEA Was Developed and Studied in This Work. in Contrast to Previous Co-Free HEAs, This Alloy is …

Corrosion Case Study On Automobile, Grace Ajayi, Xinran Pan, Geethu Sasikala, Marshall S. Yang

Chemistry Publications

No abstract provided.

Effect Of Chemical Identity And Morphology On Amphiphilic-Zwitterionic Block Copolymer Membranes, Ria Ghosh

Doctoral Dissertations

Amphiphilic block copolymers have gained a broad research interest attributed to their self-assembly properties over a range of pH, temperature, and ionic strength. Polyzwitterions have attracted special attention due to their hydrophilicity, charge sensitivity and coulombic attraction of the opposite charges over a range of environments making them a popular material of study in the field of stimuli responsive systems, for example in self-healing hydrogels, and water transport membranes. Combining the stimuli responsiveness and higher hydrophilicity of zwitterionic polymers with self-assembly behavior of amphiphilic block copolymers created an interest to study the effect of composition and identity of the zwitterionic …

Structure-Function Relationships Of Bighorn Sheep Horncore Bone And Horn-Horncore Interface Materials For Energy Absorption Applications, Luca H. Fuller

Doctoral Dissertations

Bighorn sheep rams do not show overt signs of traumatic brain injury from head impacts experienced during intraspecific combat. Rams’ cranial appendages bear the brunt of ramming impacts and are composed of a keratin-rich horn anchored to a bony horncore via a soft connective tissue interface. The horncore is filled with velar bone which has a unique porous architecture with a comparable bone volume fraction, but larger strut thickness and separation than typical mammalian trabecular bone. Velar bone absorbs more energy than the horn and substantially reduces post-impact brain cavity accelerations in computational models of bighorn sheep ramming. These findings …

Correlation Between Laboratory Testing Results And In-Situ Sidewalk Scaling, Brian R. Shea

Masters Theses

Scaling tests aim to induce scaling behavior in concrete specimens similar to environmental conditions. The efficacy of laboratory tests’ ability to match environmental conditions is important to be able to evaluate the durability of concrete exposed to freeze-thaw cycles and de-icers. This study attempts to correlate results between two existing scaling test standards, ASTM C672 and the BNQ NQ 2621-900. The correlation is done via scaling evaluation including computer-based photogrammetric analysis, visual ratings, and cumulative mass loss measurements. Then a correlation between the laboratory testing and in-situ sidewalk panel specimens is made via visual ratings.

Lead-Free Perovskite Homojunction-Based Htm-Free Perovskite Solar Cells: Theoretical And Experimental Viewpoints, Sajid Sajid, Salem Alzahmi, Imen Ben Salem, Jongee Park, Ihab M. Obaidat

All Works

Simplifying the design of lead-free perovskite solar cells (PSCs) has drawn a lot of interest due to their low manufacturing cost and relative non-toxic nature. Focus has been placed mostly on reducing the toxic lead element and eliminating the requirement for expensive hole transport materials (HTMs). However, in terms of power conversion efficiency (PCE), the PSCs using all charge transport materials surpass the environmentally beneficial HTM-free PSCs. The low PCEs of the lead-free HTM-free PSCs could be linked to poorer hole transport and extraction as well as lower light harvesting. In this context, a lead-free perovskite homojunction-based HTM-free PSC was …

Effect Of Ion Irradiation On The Rate Dependence Of Plastic Deformation Of Extruded Zr-2.5%Nb, Konrad P. Mazurkiewicz

Electronic Thesis and Dissertation Repository

The purpose of this thesis is to examine the properties of Zr-2.5%Nb pressure tube material in the transverse direction. Through testing at room temperature, material properties such as the strain hardening, strain rate sensitivity and apparent activation volume were investigated. The effects of Zr⁺ ion-implantation occurring at 300°C, simulating irradiation-induced damage, and the strain rate of loading on these properties were also investigated.

Two methods of testing were performed: in-situ micro-pillar compressions and nanoindentation testing. Ion-implantation was observed to increase material strength and hardness. However, certain implanted micro-pillars displayed early localized failure that reduced strength. This finding warrants further …

Mechanical Property Of Body-Thoroughly Enhanced Austenitic Stainless Steel And High-Mn Steel By Industry-Applicable 3-Axis Stress-Released Impact, Busheng Zhang

Electronic Thesis and Dissertation Repository

As two important austenitic steels, the austenitic stainless steel (SS) and austenitic high-Mn steel have been seeking a decent yield strength to match their versatile exceptional advantages. However, the traditional, severe, and high-strain-rate plastic deformation techniques currently used to strengthen the austenitic steels, are limited by their ability to produce ultrastrong steel, bulk sized steel, and the fracturing risk they pose to the steel, respectively. In this research, we propose an industry-applicable 3-axis stress-released impact process, which addresses the challenges facing the current techniques and successfully prepares the body-thorough ultrastrong and ductile austenitic steels without fracturing risk.

The bulk 316L …

Anisotropic Thermal Expansion In High-Entropy Multicomponent Alb2-Type Diboride Solid Solutions, Frédéric Monteverde, Mattia Gaboardi, Federico Saraga, Lun Feng, William Fahrenholtz, Gregory Hilmas

Materials Science and Engineering Faculty Research & Creative Works

High-entropy (HE) ultra-high temperature ceramics have the chance to pave the way for future applications propelling technology advantages in the fields of energy conversion and extreme environmental shielding. Among others, HE diborides stand out owing to their intrinsic anisotropic layered structure and ability to withstand ultra-high temperatures. Herein, we employed in-situ high-resolution synchrotron diffraction over a plethora of multicomponent compositions, with four to seven transition metals, with the intent of understanding the thermal lattice expansion following different composition or synthesis process. As a result, we were able to control the average thermal expansion (TE) from 1.3 x 10⁻⁶ to …

Particle Migration In Large Cross-Section Ceramic On-Demand Extrusion Components, Austin J. Martin, Wenbin Li, Jeremy Lee Watts, Gregory E. Hilmas, Ming-Chuan Leu, Tieshu Huang

Materials Science and Engineering Faculty Research & Creative Works

Ceramic On-Demand Extrusion (CODE) is a direct ink writing process which allows for the creation of near theoretically dense ceramic components with large cross-sections due to oil-assisted drying. Yttria-stabilized zirconia (YSZ) colloidal pastes (∼d50 ≲ 1 µm) were used in CODE to produce dense (multi-road infill and ≳ 98% relative density), large continuous volume (> 1 cm3), and high fidelity (nozzle diameters ≲ 1 mm) structural ceramic components. However, many of these printed components underwent significant particle migration after forming. The reason for this particle migration defect was investigated using the coffee-ring effect for dilute solutions and rheological methods for …

Novel Effects Of Grain Size And Ion Implantation On Grain Boundary Segregation In Ion Irradiated Austenitic Steel, Andrew K. Hoffman, Yongfeng Zhang, Maalavan Arivu, Li He, Kumar Sridharan, Yaqiao Wu, Rinat K. Islamgaliev, Ruslan Z. Valiev, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

Nuclear Reactor Environments Are Extreme in Nature Due to the Combination of Exposure to Corrosive Coolant, Mechanical Stresses, and Neutron Irradiation Damage. This Combination of Environments Can Lead to Irradiation Induced/assisted Precipitation, Segregation, and Embrittlement Coupled with Enhanced Creep and Stress Corrosion Cracking. While Nanostructured Materials Are of Interest in a Variety of Applications Due to their Unique Properties Including High Mechanical Strength, for Nuclear Applications Nanostructured Materials Have the Added Benefit of Irradiation Resistance Due to the High-Volume Density of Sinks for Irradiation-Induced Defects. in This Study, We Show Unique Radiation-Induced Segregation (RIS) Behavior in Nanocrystalline 304 Stainless Steel …

Anisotropic Thermal Expansion In High-Entropy Multicomponent Alb2-Type Diboride Solid Solutions, Frédéric Monteverde, Mattia Gaboardi, Federico Saraga, Lun Feng, William Fahrenholtz, Gregory Hilmas

Materials Science and Engineering Faculty Research & Creative Works

High-entropy (HE) ultra-high temperature ceramics have the chance to pave the way for future applications propelling technology advantages in the fields of energy conversion and extreme environmental shielding. Among others, HE diborides stand out owing to their intrinsic anisotropic layered structure and ability to withstand ultra-high temperatures. Herein, we employed in-situ high-resolution synchrotron diffraction over a plethora of multicomponent compositions, with four to seven transition metals, with the intent of understanding the thermal lattice expansion following different composition or synthesis process. As a result, we were able to control the average thermal expansion (TE) from 1.3 x 10−6 to 6.9 …

Particle Migration In Large Cross-Section Ceramic On-Demand Extrusion Components, Austin J. Martin, Wenbin Li, Jeremy Lee Watts, Gregory E. Hilmas, Ming-Chuan Leu, Tieshu Huang

Materials Science and Engineering Faculty Research & Creative Works

Ceramic On-Demand Extrusion (CODE) is a direct ink writing process which allows for the creation of near theoretically dense ceramic components with large cross-sections due to oil-assisted drying. Yttria-stabilized zirconia (YSZ) colloidal pastes (∼d50 ≲ 1 µm) were used in CODE to produce dense (multi-road infill and ≳ 98% relative density), large continuous volume (> 1 cm3), and high fidelity (nozzle diameters ≲ 1 mm) structural ceramic components. However, many of these printed components underwent significant particle migration after forming. The reason for this particle migration defect was investigated using the coffee-ring effect for dilute solutions and rheological methods for …

Anisotropic Thermal Expansion In High-Entropy Multicomponent Alb2-Type Diboride Solid Solutions, Frédéric Monteverde, Mattia Gaboardi, Federico Saraga, Lun Feng, William Fahrenholtz, Gregory Hilmas

Mathematics and Statistics Faculty Research & Creative Works

High-entropy (HE) ultra-high temperature ceramics have the chance to pave the way for future applications propelling technology advantages in the fields of energy conversion and extreme environmental shielding. Among others, HE diborides stand out owing to their intrinsic anisotropic layered structure and ability to withstand ultra-high temperatures. Herein, we employed in-situ high-resolution synchrotron diffraction over a plethora of multicomponent compositions, with four to seven transition metals, with the intent of understanding the thermal lattice expansion following different composition or synthesis process. As a result, we were able to control the average thermal expansion (TE) from 1.3 x 10−6 to 6.9 …