Metallurgy Commons^™

Effect Of Contact Time On Interface Reaction Between Aluminum Silicon (7% And 11%) Alloy And Steel Dies Skd 61, Bambang Suharno, Neni Octapiani Nurhayati, Bustanul Arifin, Sri Harjanto

Makara Journal of Technology

Effect of Contact Time on Interface Reaction between Aluminum Silicon (7% and 11%) Alloy and Steel Dies SKD 61. Die soldering (die sticking) is a defect of metal casting in which molten metal “welds” to the metallic die mold surface during casting process. Die soldering is the result of an interface reaction between the molten aluminum and the die material. Aluminum alloy with 7 and 11% silicon and SKD 61 die steel are the most common melt and die material used in aluminum die casting. This research is done to study the morphology and the characteristics of the formed AlxFeySiz …

Sub-Surface Corrosion Research On Rock Bolt System, Perforated Ss Sheets And Steel Sets For The Yucca Mountain Repository — Quarterly Technical Report No. 13, Dhanesh Chandra, Jaak J.K. Daemen

Publications (YM)

This report shows the work done for this period in accordance to cooperative agreement of University of Nevada system for the Task 019 “Subsurface Corrosion Research on Rock Bolt System, Perforated SS Sheets and Steel Sets for the Yucca Mountain Repository”, the overall objective of which is to conduct corrosion research and predict the durability of rock-bolts and other underground metallic roof supports. We are performing oxidation tests using Thermogravimetric Analyzer (TGA), and Potentiodynamic and immersion tests to determine the corrosion rates of rock bolts. In this quarter: Potentiodynamic tests were performed to determine corrosion rates (CR) of 4340 Steel …

Preface, Judy Schneider, Rajiv S. Mishra, Thomas R. Bieler, Yuntian T. Zhu, Khaled B. Morsi, Viola L. Acoff, Eric M. Taleff, Ruslan Valiev

Materials Science and Engineering Faculty Research & Creative Works

No abstract provided.

Modeling And Simulation Of A Laser Deposition Process, Frank W. Liou, Zhiqiang Fan, Heng Pan, Kevin P. Slattery, Mary Kinsella, Joseph William Newkirk, Hsin-Nan Chou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A laser deposition process involves the supply of metallic powders into a laser-heated spot where the powder is melted and forms a melt puddle which quickly solidifies into a bead. In order to design an effective system, the laser beam, the powder beam, and their interactions need to be fully understood. In this paper, the laser-material interaction within the melt pool is reported using a multi-scale model: A macroscopic model to model mass, heat, and momentum transfer. Experiments were also conducted to validate the simulation model.

Numerical Simulation Of The Evolution Of Solidification Microstructure In Laser Deposition, Zhiqiang Fan, Todd E. Sparks, Frank W. Liou, Anand Jambunathan, Yaxin Bao, Jianzhong Ruan, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A predictive model is developed to simulate the evolution of the solidification microstructure during the laser deposition process. The microstructure model is coupled with a comprehensive macroscopic thermodynamic model. This model simulates dendritic grain structures and morphological evolution in solidification. Based on the cellular automata approach, this microstructure model takes into account the heterogeneous nucleation both within the melt pool and at the substrate/melt interface, the growth kinetics, and preferential growth directions of dendrites. Both diffusion and convection effects are included. This model enables prediction and visualization of grain structures during and after the deposition process. This model is applied …

Sub-Surface Corrosion Research On Rock Bolt System, Perforated Ss Sheets And Steel Sets For The Yucca Mountain Repository — Quarterly Technical Report No. 12, Dhanesh Chandra, Jaak J.K. Daemen

Publications (YM)

This 12th report shows the work done in accordance to cooperative agreement of University of Nevada system for the Task 019 “Subsurface Corrosion Research on Rock Bolt System, Perforated SS Sheets and Steel Sets for the Yucca Mountain Repository”, the overall objective of which is to conduct corrosion research and predict the durability of rock-bolts and other underground metallic roof supports. We are performing oxidation tests using Thermogravimetric Analyzer (TGA), and Potentiodynamic and immersion tests to determine the corrosion rates of rock bolts. In this quarter: Potentiodynamic tests were performed to determine corrosion rates (CR) of 4340 Steel in pure …

Final Report: Second Generation Waste Package Design Study, L. S. Armijo, Mano Misra, Piyush Kar

Publications (YM)

The objectives of this project activity are: to review the current YMP baseline environment and establish corrosion test environments representative of the range of dry to intermittently wet conditions expected in the drifts as a function of time. to demonstrate the oxidation and corrosion resistance of A588 weathering steel and reference Alloy 22 samples in the representative dry to intermittently dry conditions. to evaluate backfill and design features to improve the thermal performance analyses of the proposed second-generation waste packages using existing models developed at UNR.

Radio Frequency Mems Switch Contact Metal Selection, Ronald A. Coutu Jr., Paul E. Kladitis, Robert L. Crane, Kevin D. Leedy

AFIT Patents

A method for selecting metal alloys as the electric contact materials for microelectromechanical systems (MEMS) metal contact switches. This method includes a review of alloy experience, consideration of equilibrium binary alloy phase diagrams, obtaining thin film material properties and, based on a suitable model, predicting contact electrical resistance performance. After determination of a candidate alloy material, MEMS switches are conceptualized, fabricated and tested to validate the alloy selection methodology. Minimum average contact resistance values of 1.17 and 1.87 ohms are achieved for micro-switches with gold (Au) and gold-platinum (Au-(6.3 at %)Pt) alloy contacts. In addition, `hot-switched` life cycle test results …

The Effect Of Cold Work On The Mechanical Behavior Of Niti Shape Memory Alloys, Mohamed Elwi Mitwally

Archived Theses and Dissertations

No abstract provided.

An Experimental Evaluation Of Performance Variance For Internally Threaded Geometry Related To Extended Tap Wear In Low Carbon Steel, Todd E. Alberts

All-Inclusive List of Electronic Theses and Dissertations

The development of internal threads in a manufactured part is in many cases one of the final operations in the production workflow. Quality issues in thread form development can destroy a part that has previously undergone expensive machining. The issue of tap wear is one of the multi-faceted elements that have a direct correlation on the quality of threaded components. The purpose of this research centers on resultant mechanical pull performance for the stripping of internally threaded geometry in low carbon steel as measured over various increments of the tap cutting life cycle.

Sub-Surface Corrosion Research On Rock Bolt System, Perforated Ss Sheets And Steel Sets For The Yucca Mountain Repository — Quarterly Technical Report No. 11, Dhanesh Chandra, Jaak J.K. Daemen

Publications (YM)

This report shows the work done for this period in accordance to cooperative agreement of University of Nevada system for the Task 019 “Subsurface Corrosion Research on Rock Bolt System, Perforated SS Sheets and Steel Sets for the Yucca Mountain Repository”, the overall objective of which is to conduct corrosion research and predict the durability of rock-bolts and other underground metallic roof supports. We are performing oxidation tests using Thermogravimetric Analyzer (TGA), and Potentiodynamic and immersion tests to determine the corrosion rates of rock bolts. In this quarter: Potentiodynamic tests were performed to determine corrosion rates (CR) of 4340 Steel …

Biodesulphurization Within Natural Gas In Oil And Gas Field, Sri Astuti Rahayu, M. Fierdaus, Syafrizal Syafrizal, M. Udiharto

Makara Journal of Technology

The presence of sulphur compounds in natural gas can interfere to the quality of natural gas. The decline of combustion gas capacity, metal instrument corrosion in gas piping, and the environmental pollution from gas emission can affect by their presence. Bio-filter is one of the methods that selected to reduce sulphur content in natural gas. A lab scale study of hydrogen sulphide reduction in natural gas had conducted in oil and gas field using bio-filter method. The bio-filter system (±1 L volume) contains an active carbon and thiosulphide medium as a substrate, Thiobacillus thioparus as a single culture of sulphur …

Mechanical Study On Using Of Accr Thermal Conductor At 500 Kv Sutet, Suprihadi Prasetyono

Makara Journal of Technology

Mechanical Study on using of ACCR Thermal Conductor at 500 kV SUTET. At the height of electricity demand increasing recently, circumstance of environment more limited and also expense of high investment, making thermal conductor (conductor thermal resistance) considered to be one of alternative in the electricity transmission bottlenecks. These days it has been developed thermal conductor ACCR (Aluminium Conductor Composite Reinforced) which can operate with temperature up to 240oC, so that making the current carrying capacity being higher than conventional conductor. This research aimed to study load current leading to mechanical characteristic ACCR conductor included tension, length of elongation and …

Production Of Medium Chain Length Polyhydroxyalkanoates From Oleic Acid Using Pseudomonas Putida Pga1 By Fed Batch Culture, Sidik Marsudi, Irene K.P. Tan, Seng Neon Gan, K. B. Ramachandran

Makara Journal of Technology

Bacterial polyhydroxyalkanoates (PHAs) are a class of polymers currently receiving much attention because of their potential as renewable and biodegradable plastics. A wide variety of bacteria has been reported to produce PHAs including Pseudomonas strains. These strains are known as versatile medium chain length PHAs (PHAs-mcl) producers using fatty acids as carbon source. Oleic acid was used to produce PHAs-mcl using Pseudomonas putida PGA 1 by continuous feeding of both nitrogen and carbon source, in a fed batch culture. During cell growth, PHAs also accumulated, indicating that PHA production in this organism is growth associated. Residual cell increased until the …

Simple: System Automatic Essay Assessment For Indonesian Language Subject Examination, Anak Agung Putri Ratna, Bagio Budiardjo, Djoko Hartanto

Makara Journal of Technology

SIMPLE: System Automatic Essay Assessment for Indonesian Language Subject Examination. Evaluation of study of a student is a very important aspect of an educational process. Evaluation is aimed at measuring the level of student understanding of the given lecture materials. Measuring student understanding of the course material, using essay-type exam, is generally used as the evaluation tool. In this essay-type exam, the student has to answer questions using sentences, whereby choices of possible answers are not indicated. The student has to answer the questions with his/her sentences. The answers may vary, since it reflects the student’s best thoughts of the …

Utilization Of Bagasse Cellulose For Ethanol Production Through Simultaneous Saccharification And Fermentation By Xylanase, M. Samsuri, Misri Gozan, R. Mardias, M. Baiquni, Heri Hermansyah, Anondho Wijanarko, Bambang Prasetya, M. Nasikin

Makara Journal of Technology

Utilization of Bagasse Cellulose for Ethanol Production through Simultaneous Saccharification and Fermentation by Xylanase. Bagasse is a solid residue from sugar cane process, which is not many use it for some product which have more added value. Bagasse, which is a lignosellulosic material, be able to be use for alternative energy resources like bioethanol or biogas. With renewable energy resources a crisis of energy in Republic of Indonesia could be solved, especially in oil and gas. This research has done the conversion of bagasse to bioethanol with xylanase enzyme. The result show that bagasse contains of 52,7% cellulose, 20% hemicelluloses, …

Construction Of Short-Length High-Rates Ldpc Codes Using Difference Families, Deny Hamdani, Ery Safrianti

Makara Journal of Technology

Low-density parity-check (LDPC) code is linear-block error-correcting code defined by sparse parity-check matrix. It is decoded using the massage-passing algorithm, and in many cases, capable of outperforming turbo code. This paper presents a class of low-density parity-check (LDPC) codes showing good performance with low encoding complexity. The code is constructed using difference families from combinatorial design. The resulting code, which is designed to have short code length and high code rate, can be encoded with low complexity due to its quasi-cyclic structure, and performs well when it is iteratively decoded with the sum-product algorithm. These properties of LDPC code are …

Kinetic Model For Triglyceride Hydrolysis Using Lipase:Review, Heri Hermansyah, A. Wijanarko, Dianursanti Dianursanti, Misri Gozan, Praswasti P. D.K Wulan, Rita Arbianti, Roekmijati W. Soemantojo, Tania Surya Utami, Yuliusman Yuliusman, Momoji Kubo, Naomi Shibasaki Kitakawa, Toshiy Yonemoto

Makara Journal of Technology

Triglyceride hydrolysis using lipase has been proposed as a novel method to produce raw materials in food and cosmetic industries such as diacylglycerol, monoacylglycerol, glycerol and fatty acid. In order to design a reactor for utilizing this reaction on industrial scale, constructing a kinetic model is important. Since the substrates are oil and water, the hydrolysis takes place at oil-water interface. Furthermore, the triglyceride has three ester bonds, so that the hydrolysis stepwise proceeds. Thus, the reaction mechanism is very complicated. The difference between the interfacial and bulk concentrations of the enzyme, substrates and products, and the interfacial enzymatic reaction …

Sulfonation Of Cptfe Film Grafted Styrene For Proton Exchange Membrane Fuel Cell, Yohan Yohan

Makara Journal of Technology

Sulfonation of cPTFE Film grafted Styrene for Proton Exchange Membrane Fuel Cell. Sulfonation of γ-ray iradiated and styrene-grafted crosslinked polytetrafluoroethylene film (cPTFE-g-S film) have been done. The aim of the research is to make hydropyl membrane as proton exchange membrane fuel cell. Sulfonation was prepared with chlorosulfonic acid in chloroethane under various conditions. The impact of the percent of grafting, the concentration of chlorosulfonic acid, the reaction time,and the reaction temperature on the properties of sulfonated film is examinated. The results show that sulfonation of surface-grafted films is incomplete at room temperature. The increasing of concentration of chlorosulfonic acid and …

A Finite Element Material Model Applied To A1-Alloy Consolidates Processed Via Equal Channel Angular Extrusion, Khalil Ibrahim El Khodary

Archived Theses and Dissertations

No abstract provided.

Environmental Effects On Corrosion Properties Of Alloy 22, Mano Misra, L. G. Mcmillion

Publications (YM)

Subtask 1: Experimental Determination of Parameters for the General Corrosion Model Subtask 2: Corrosion Under Dust Deposits Containing Hygroscopic Salts Subtask 3: Heated Electrode Approach for the Study of Corrosion Under Aggressive Conditions Subtask 4: Effect of Hydrogen Permeation on the Stability of the Passive Film of Alloy 22

Sub-Surface Corrosion Research On Rock Bolt System, Perforated Ss Sheets And Steel Sets For Yucca Mountain Repository, Dhanesh Chandra, Jaak J.K. Daemen

Publications (YM)

Outline

Metallurgical Issues in Underground Repository Reinforcement Support for Nuclear Materials Storage in simulated Yucca Mountain Environment used for Corrosion Issues
Issues related to I-beams (Low Carbon) and Rock Bolts (Med. Carbon)

Experimental

Results

1. Corrosion Tests- Effect of Ionic Concentration (1x,10x,100x), Temperature, concentration and aeration/deaeration effects in YM waters (RB and I-Beam)
2. Hydrogen Permeation Tests
3. Environmentally Assisted Corrosion Tests - Stress Corrosion Cracking/Hydrogen Embrittlement in 100x YM water concentration at Room Temperature and 85oC (I-Beams)

Phase Stability And Segregation In Alloy 22 Base Metal And Weldments, Jeffrey Lacombe, G. L. Mcmillon

Publications (YM)

Subtask 1: Microstructural Characterization of Phase Stability and Variability in Alloy 22. Develop an improved understanding of Alloy 22 and the extent to which compositional and microstructural variations are present in otherwise “nominal” as-procured material. Subtask 2: Electrochemical Methods to Detect Susceptibility of Alloy 22 to Localized Corrosion. Study the influence that compositional and microstructural variations have on the corrosion performance of Alloy 22.

Sub-Surface Corrosion Research On Rock Bolt System, Perforated Ss Sheets And Steel Sets For The Yucca Mountain Repository — Quarterly Technical Report No. 10, Dhanesh Chandra, Jaak J.K. Daemen

Publications (YM)

This report shows the work done for this period in accordance to cooperative agreement of University of Nevada system for the Task 019 “Subsurface Corrosion Research on Rock Bolt System, Perforated SS Sheets and Steel Sets for the Yucca Mountain Repository”, the overall objective of which is to conduct corrosion research and predict the durability of rock-bolts and other underground metallic roof supports. We are performing oxidation tests using Thermogravimetric Analyzer (TGA), and Potentiodynamic tests to determine the corrosion rates of rock bolts, other support materials including bench mark materials. In this quarter: Potentiodynamic tests were performed to determine corrosion …

Age Strengthening Of Gray Cast Iron: Alloying Effects And Kinetics Study, Thottathil Viswanathan Anish

Masters Theses

"Age strengthening of gray cast iron has become a critical issue with metal casters trying to optimize their process for the closest conformance to properties. This necessitated more robust and precise methods to predict age strengthening. Most foundries use age strengthening behavior to cast at hight carbon equivalents to facilitate smaller gating systems. Also, it is well known in the casting industry that the tool life improves with aging. Hence these foundries require a model to predict aging behavior and accelerate the mechanism from days to hours. This research focuses on the methods of composition adjustments to control aging properties, …

Interaction Between Metal Fission Products And Triso Coating Materials, Clemens Heske

Fuels Campaign (TRP)

This project focuses on the chemical bonding and interface formation of metal fission products with the coating materials used in tri-isotropic (TRISO) fuel particles for gas-cooled reactors. By combining surface- and bulk-sensitive spectroscopic methods, intermediate chemical phases at the interface, intermixing/ diffusion behavior, and the electronic interface structure as a function of material (metal and coating materials) and temperature are examined.

In the past year, emphasis was placed on a detailed analysis and description of the Cs/SiC interface formation process.

Use Of Positron Annihilation Spectroscopy For Stress-Strain Measurements, Ajit K. Roy

Transmutation Sciences Materials (TRP)

During the past academic year, this project was focused on the characterization of residual stress in welded specimens consisting of austenitic and martensitic stainless steels using an activation technique based on the Positron Annihilation Spectroscopic (PAS) method. The extent of residual stress was expressed in terms of three line-shape parameters (S-, W- and T-). Further, efforts were made to characterize linear lattice defects such as dislocations in the vicinity of Fusion-Line (FL), Heat-Affected- Zone (HAZ), and the base material of the welded specimens using Transmission Electron Microscopy (TEM). The metallurgical microstructures at these three regions have also been evaluated by …

Fundamental And Applied Experimental Investigations Of Corrosion Of Steel By Lbe Under Controlled Conditions: Kinetics, Chemistry Morphology, And Surface Preparation, John Farley, Allen L. Johnson, Dale L. Perry

Transmutation Sciences Materials (TRP)

Advanced nuclear processes and facilities (e.g., transmutation of nuclear waste, fast reactors, and spallation neutron sources) impose special demands on materials, which must withstand high temperatures, high radiation fields, and chemical corrosion. Proposed schemes for transmuting nuclear waste require a nonmoderating coolant such as lead-bismuth eutectic (LBE). While LBE corrodes most steels, small amounts of oxygen in the LBE greatly reduces the corrosion rate, and could ideally re-grow a damaged oxide layer in-situ. The protective oxide layer would thus be self-healing. However, the fundamental understanding of the role of oxygen and passivating oxide layers is presently incomplete.

During the present …

Effect Of Silicon Content On The Corrosion Resistance And Radiation- Induced Embrittlement Of Materials For Advanced Heavy Liquid Metal Nuclear Systems, Ajit K. Roy

Transmutation Sciences Materials (TRP)

This task is focused on the evaluation of the effects of silicon content on both the corrosion behavior and radiation-induced embrittlement of martensitic stainless steels having compositions similar to that of modified 9Cr-1Mo steel, also known as T91 grade steel. T91 grade steel was selected to be a candidate structural material to contain molten lead-bismuth eutectic (LBE), which can act both as a target material and a coolant during the spallation process. The operating temperature during this process may range from 420-550 °C. Thus, moderate tensile strength of the containment material (T91) is a major requirement.

The beneficial effects of …

Theoretical Modeling Of Protective Oxide Layer Growth In Non-Isothermal Lead Alloy Coolant Systems, Yitung Chen, Jinsuo Zhang, Jichun Li

Transmutation Sciences Materials (TRP)

The goal of the proposed research project is to provide basic understanding of the protective oxide layer behaviors and to develop oxide layer growth models of steels in non-isothermal lead-alloys (lead or lead-bismuth eutectic) coolant systems. Precise studies and simulations of all hydrodynamics with thermal conditions encountered in practical coolant loop systems by use of different flowing conditions in the laboratory are difficult and expensive, if not impossible. Therefore it is important and necessary to develop theoretical models to predict the protective oxide layer behaviors at the design stage of a practical lead-alloy coolant system, to properly interpret and apply …