Metallurgy Commons^™

Ergonomic Analysis Of Ui’S Bicyclesusing Posture Evaluation Index (Pei) Method In Virtual Environment, Erlinda Muslim, Boy Nurtjahyo, Zulkarnain Zulkarnain, Liza Afrinotha

Makara Journal of Technology

Ergonomic Analysis of UI’s Bicycles Using Posture Evaluation Index (PEI) Method in Virtual Environment. This research was conducted to study the ergonomic aspect of University of Indonesia’s bicycles in virtual environment. Software Jack 6.0 was used to analyze it. PEI was used as an approach that integrated the results of three methods: lower back analysis (LBA), ovako working posture analysis (OWAS), and rapid upper limb assessment (RULA). The research objective is to evaluate the existing design of University of Indonesia’s bicycles and to determine the most ergonomic redesign which concerns handlebar height and saddle height modification. The result showed that …

Hard Collisions In Rubidium Using Sub-Doppler Spectroscopy, Douglas E. Thornton

Theses and Dissertations

To better understand the laser kinetics of an alkali gain medium, hard collisions, or velocity-changing collisions, has been studied and a velocity-changing collisional rate has been calculated. Previous works have studied these collisions, but no rate has been calculated. Using the precise tool of sub-Doppler spectroscopy, atomic hard collisions can be observed. The collected spectra are fitted with two different line shapes to demonstrate the accuracy of this method. From the fits, the number of hard collisions can be extracted. The time scale of the hard collisions in rubidium is interpolated by varying the chopping frequency of the pump beam, …

Rubidium Recycling In A High Intensity Short Duration Pulsed Alkali Laser, Wooddy S. Miller

Theses and Dissertations

Laser induced fluorescence was used to study how pump pulse duration and alkali recycle time effects maximum power output in a Diode Pumped Alkali Laser (DPAL) system. A high intensity short pulsed pump source was used to excited rubidium atoms inside a DPAL-type laser. The maximum output power of the laser showed a strong dependence upon the temporal width of the pump pulse in addition to the input pump intensity. A linear relationship was observed between the maximum output power and the pulse width due to the effective lifetime of the excited state, defined as the time it takes for …

Functionally Graded Materials By Laser Metal Deposition (Preprint), Syamala R. Pulugurtha, Joseph William Newkirk, Frank W. Liou, Hsin-Nan Chou

Materials Science and Engineering Faculty Research & Creative Works

Fabrication of functionally graded materials (FGMs) by laser metal deposition (LMD) has the potential to offer solutions to key engineering problems over the traditional metalworking techniques. But the issues that need to be addressed while building FGMs are intermixing in the layers and cracking due to the residual stresses. This paper is to present the study of the effect of process parameters (laser power and travel speed) on the degree of dilution between the substrate (or, previous layer) and powder material for few metallurgical systems.

Effect Of Friction Stir Processing On Fatigue Behavior Of An Investment Cast Al-7si-0.6 Mg Alloy, S. Jana, Rajiv S. Mishra, J. B. Baumann, G. Grant

Materials Science and Engineering Faculty Research & Creative Works

Cast aluminum alloys in general show poor fatigue performance due to the presence of defects. Friction stir processing (FSP) can be used as a tool to enhance the mechanical properties of cast alloys by eliminating such defects. in the present study FSP led to a five times improvement in fatigue life of an investment cast Al-7Si-0.6 Mg hypoeutectic alloy. the reason for such an enhancement was linked to the closure of casting porosities, which acted as crack nucleation sites in the as cast condition. Porosities acted as notches in the as cast alloy and led to an order of magnitude …

Electrodeposition Of Tin Using Tin (Ii) Methanesulfonate From Mixture Of Ionic Liquid And Methane Sulfonic Acid., Yang Kok Kee

Student Works (2010-2019)

The electrodeposition of tin from Tin(II) Methane Sulfonate (MSA) with varying concentration in air and water stable 1-butyl-1-methyl-pyrrolidinium trifluoromethanesulfonate, (BMPOTF) ionic liquid at room temperature was studied. Cyclic Voltammetry served to characterize the electrochemical behavior of tin reduction and oxidation. The diffusion coefficient of stannous ions in the mixture of BMPOTF ionic liquid and MSA based electrolyte obtained via Randles-Sevcik and Cottrell equation was 2 × 10-7 cm2/s. Electroplating on copper panel was conducted under different current densities to determine BMPOTF based tin plating solution current efficiency. Mixture of BMPOTF and MSA based tin plating solution gave current efficiency as …

Electrodeposition Of Tin Using Tin(Ii) Methanesulfonate From Mixture Of Ionic Liquid And Methane Sulfonic Acid., Yang Kok Kee

Student Works (2010-2019)

The electrodeposition of tin from Tin(II) Methane Sulfonate (MSA) with varying concentration in air and water stable 1-butyl-1-methyl-pyrrolidinium trifluoromethanesulfonate, (BMPOTF) ionic liquid at room temperature was studied. Cyclic Voltammetry served to characterize the electrochemical behavior of tin reduction and oxidation. The diffusion coefficient of stannous ions in the mixture of BMPOTF ionic liquid and MSA based electrolyte obtained via Randles-Sevcik and Cottrell equation was 2 × 10-7 cm2/s. Electroplating on copper panel was conducted under different current densities to determine BMPOTF based tin plating solution current efficiency. Mixture of BMPOTF and MSA based tin plating solution gave current efficiency as …

Controlling Strength And Permeability Of Silica Investment Casting Molds, Darryl M. Kline

Masters Theses

"Investment casting is a metal casting process in which a ceramic mold is created around a disposable pattern using dip coating. The fine silica flour making up most of the mold gives the benefits of a smooth internal mold surface and high density. The high density allows for investment casting molds to be thinner and lighter than sand-based molds, but gives substantially smaller gaps between particles for air flow. This research focused on the design and improvement of the formulation for making investment casting molds with customizable physical properties. Properties of the molds, specifically flexural strength, permeability, and physical structure, …

Foundry Parameters For Casting High-Aluminum Lightweight Steel In Complex Shapes, Angella Marie Schulte

Masters Theses

"This work investigated the liquid metal treatment and molding practices for Fe- 30wt.%Mn-9wt.%Al-1wt.%Si-0.9wt.%C-0.5wt.%Mo steel. The goal of this research was to determine the process conditions that would produce a tough Fe-Mn-Al-C alloy and the appropriate mold design to produce a defect-free P900 plate.

Notch toughness of age-hardenable Fe-Mn-Al-C alloys decreases as phosphorus increases. Thermodynamic calculations and experimental work show that additions of Ca followed by Ce can be used to mitigate the deleterious effects of phosphorus, and the addition of Ar-stirring can be used to decrease the number of harmful aluminum nitride inclusions. In the solution-treated and aged condition (Brinell …

Evaluation Of Alternative Methods For Surface Preparation And Deposition Of Cerium-Based Conversion Coatings On Aluminum Alloys, William J. Gammill

Masters Theses

"This thesis investigates alternative surface preparation and deposition methods for cerium-based conversion coatings (CeCC) on high strength aluminum alloys. Cerium-based conversion coatings are being investigated as a more environmentally friendly replacement for chromium-based conversion coatings. Currently, the alloys are immersed in strong alkaline and acidic solutions to prepare the aluminum surfaces for conversion coating, in which immersion may not be suitable for all situations. Alternatives to this method were investigated, including wipe application of solution, ultrasonic processing in deionized water, and abrasive blasting with alumina. AI 7075-T6 test panels were prepared using each of these methods and compared to a …

Influence Of Fraction Of High Angle Boundaries On The Mechanical Behavior Of An Ultrafine Grained Al-Mg Alloy, R. Kapoor, N. Kumar, R. S. Mishra, C. S. Huskamp, K. K. Sankaran

Materials Science and Engineering Faculty Research & Creative Works

The mechanical behavior of ultrafine grained AA5052 processed through different techniques-rolled, annealed, friction stir processed (FSP) and equal channel angular pressed (ECAP)-were compared and correlated with microstructure. the microstructure was characterized using electron back scattered diffraction to obtain the boundary spacing, the fraction of high angle boundaries and to estimate the dislocation density from local misorientations. Both FSP and ECAP conditions had ultrafine boundary spacing, but the fraction of high angle boundaries was larger for the FSP condition. Tensile deformation carried out at 297K, and 10-3s-1 showed a lower work-hardening rate and recovery rate for FSP as compared to the …

Friction Stir Processing Of Commercial Grade Marine Alloys To Enable Superplastic Forming, Christopher B. Smith, Arun Mohan, Rajiv S. Mishra, Murray Mahoney, Mike Miles, Scott M. Gillis, Lee M. Cerveny, Gerald Opichka

Materials Science and Engineering Faculty Research & Creative Works

The use of friction stir processing (FSP) on marine grade aluminum sheet has been investigated with the objective of locally enhancing the material properties. This can potentially allow low-cost commercial grade aluminum to be used in superplastic forming applications or further enhance the formability to allow more complex geometries to be formed. FSP has been demonstrated to enable super plasticity (uniform elongations >250%) in 5083-H116 over a range of friction stir processing conditions. © (2010) Trans Tech Publications.

An Analysis Of Strength And Ductility Of Ultrafine Grained Al Alloys, R. Kapoor, P. S. De, R. S. Mishra

Materials Science and Engineering Faculty Research & Creative Works

This paper brings together and compares data of various ultrafine grained (UFG) Al alloys processed through different routes. in general, the trend of decreasing ductility with increasing strength was observed for the UFG alloys. as compared to the coarse grained (CG) alloys, the UFG alloys show a lower ductility, a lower extent of work-hardening and a lower uniform elongation. Unlike the CG alloys, which show a large fraction of uniform to total elongation, in UFG alloys this fraction varies with processing technique. It is shown here that aging of some UFG Al alloys improves ductility. Further, it is shown that …

Factors Controlling Ductility In Ultrafine Grain Aluminum Alloys Under Monotonic And Cyclic Loading, Partha Sarathi De

Doctoral Dissertations

"Ultrafine grained (UFG) Al processed by severe plastic deformation (SPD) methods are characterized by high strength and a limited uniform ductility. Friction stir processing (FSP), an offshoot of friction stir welding has emerged as a new technique to produce UFG alloys. FSP-UFG Al alloys show a distinctly different behavior with higher uniform elongation and improved high cycle fatigue life as compared to other SPD processed variants. The objective of this work was to study the microstructural basis for such mechanical behavior in FSP-UFG Al alloys.

To study the mechanical behavior of FSP Al alloys, a subsize bending fatigue and uniaxial …

Characterization Of Diamond Thin Films And Related Materials, Travis K. Mckindra

Doctoral Dissertations

"Thin carbon films including sputtered deposited graphite and CO₂ laser-assisted combustion-flame deposited graphite and diamond thin films were characterized using optical and electron microscopy, X-ray diffraction and micro-Raman spectroscopy. Amorphous carbon thin films were deposited by DC magnetron sputtering using Ar/O₂ gases. The film morphology changed with the oxygen content. The deposition rate decreased as the amount of oxygen increased due to oxygen reacting with the growing film. The use of oxygen in the working gas enhanced the crystalline nature of the films. Graphite was deposited on WC substrates by a CO₂ laser-assisted O₂/C₂H₂ combustion-flame method. Two distinct microstructural areas …

Dependency Of Machinability In Gray Cast Iron On Nitride-Induced Age Strengthening, Jared Teague

Doctoral Dissertations

"Work of previous researchers has suggested that room temperature age strengthening in gray cast irons improves machinability. Verification and quantification of the machinability improvement is important to industry. Improved machinability will reduce overall manufacturing costs and reduce raw material consumption by decreasing the rate at which tools are replaced. Experimental work was performed to determine a connection between improved machinability in gray cast iron and changes in machining mechanics. An industrial tool wear study verified that age strengthening improved machinability by reducing tool wear to less than one-quarter of the unaged value. Laboratory tests on iron castings from the same …

Understanding Corrosion Of Ni₃(Si,Nb) Alloys In Hot Sulfuric Acid, Jen-Hsien Hsu

Doctoral Dissertations

"The Sulfur-Iodine thermochemical cycle has been proposed as a method for producing large quantities of hydrogen gas from water. However, the extreme operating environments involved limit the possible materials for construction.

Through proper heat treatment and composition control, the modified patented Ni₃(Si,Nb) alloy keeps high temperature strength to greater than 750⁰C and can be deformed by cold rolling more than 50% using multiple passes and intermediate anneals. The corrosion resistance is reproducible and maintains less than 5 mpy for a broad range of boiling sulfuric acid concentrations, including 70 wt%.

In the boiling 70 wt% sulfuric acid corrosion tests, kinetic …

Fluid Flow Related Phenomena And Inclusion Motion In Continuous Casting Strands, Yufeng Wang

Doctoral Dissertations

"To improve the efficiency of the continuous casting process and the quality of its products, this dissertation mainly investigated fluid flow related phenomena and inclusion motion in continuous casting. Mathematical simulation was performed for this purpose. Both a slab caster and a billet caster were investigated. In the study of the slab caster, the application of electromagnetic brake field on the slab mold was evaluated. The results indicated that the magnetic force decelerated the high speed steel jet, stabilized the top fluctuation, and prevented the bias flow inside the mold. The other study of this slab caster involved the fluid …

Semi-Automatic Image Segmentation For Volumetric Visualization Of Pelvis Ct Scan-Images, Suprijanto Suprijanto, Farida I. Muchtadi, Irwan Setiawan

Makara Journal of Technology

Semi-Automatic Image Segmentation for Volumetric Visualization of Pelvis CT Scan-Images. The current development of computerized tomography (CT) has enable us to obtain cross sectional image using multi slicing techniques in an order of few seconds. The obtained images represent several tissue structures on cross section slice being imaged. One challenge to help diagnosis using CT images is extracting an anatomic structure of interest using a method of image segmentation and volumetric visualization with the assistance of computers. In case of volumetric visualization of pelvis bones extracted from multi-slice CT images, whole images which are containing part of pelvis bone structures …

Implementation Of Six Sigma Method To Maintain The Quality Of Construction Projects, Yusuf Latief, Retyaning Puji Utami

Makara Journal of Technology

Implementation of Six Sigma Method to Maintain The Quality of Construction Projects. Six sigma (6-sigma) is a method that widely developed in the world, especially in manufacturing industry to decrease failures in achieving good quality in construction projects. The objective of this research is to explore the existing condition of quality management and the aplication of 6-sigma method in maintaining quality of construction projects. Structured interviews to experienced experts and people who were recommended by their companies were conducted. Non-parametric analysis using frequencies distribution procedures were used for analysis. The result shows that existing condition in quality management of construction …

Mechanical Properties Of Ramie Fiber Reinforced Epoxy Lamina Composite For Socket Prosthesis, Tresna P. Soemardi, Widjajalaksmi Kusumaningsih, Agustinus Purna Irawan

Makara Journal of Technology

Mechanical properties of ramie fiber reinforced epoxy lamina composite for socket prosthesis. This paper presents an investigation into the application of natural fiber composite especially ramie fiber reinforced epoxy lamina composite for socket prosthesis. The research focuses on the tensile and shear strength from ramie fiber reinforced epoxy lamina composite which will be applied as alternative material for socket prosthesis. The research based on American Society for Testing Material (ASTM) standard D 3039/D 3039M for tensile strength and ASTM D 4255/D 4255M-83 for shear strength. The ramie fiber applied is a fiber continue 100 % Ne14'S with Epoxy Resin Bakelite …

Potency Of Thermoelectric Generator For Hybrid Vehicle, Nandy Putra, Raldi Artono Koestoer, Mohammad Adhitya, Ardian Roekettino, Bayu Trianto

Makara Journal of Technology

Potency of Thermoelectric Generator for Hybrid Vehicle. Thermoelectric Generator (TEG) has been known as electricity generation for many years. If the temperature difference occurred between two difference semi conductor materials, the current will flow in the material and produced difference voltage. This principle is known as Seebeck effect that is the opposite of Peltier effect Thermoelectric Cooling (TEC). This research was conducted to test the potential of electric source from twelve peltier modules. Then, these thermoelectric generators were applied in hybrid car by using waste heat from the combustion engine. The experiment has been conducted with variations of peltier module …

Effects Of Ph On Calcium Carbonate Precipitation Under Magnetic Field, Nelson Saksono, Yuliusman Yuliusman, Setijo Bismo, Roekmijati W. Soemantojo, Azwar Manaf

Makara Journal of Technology

Magnetic field effect on CaCO3 precipitation is the key parameter in evaluating the effectiveness of Anti-scale Magnetic Treatment (AMT). The purpose of this study was to investigate magnetic fields influence on CaCO3 precipitation in high and low super-saturated CaCO3 solution by varied pH CaCO3 solution using circulation flow fluid system. The observation results in the high super saturated solution (pH 8.5) showed the increase of precipited CaCO3 in magnetized solutions compared to those in non-magnetic solution during circulation process. In the low super-saturated CaCO3 solution (pH 6.4) it was found that magnetic treatment increased CaCO3 precipitation after circulation process. In …

Performance Of Hollow Fiber Membrane Gas-Liquid Contactors To Absorb Co2 Using Diethanolamine (Dea) As A Solvent, Sutrasno Kartohardjono, Pan Ade Nata, Eko Prasetio, Yuliusman Yuliusman

Makara Journal of Technology

This study uses DEA solution to absorb CO2 from the gas flow through the hollow fiber membrane contactors. This study aims to evaluate the performance of hollow fiber membrane contactors to absorb CO2 gas using DEA solution as solvent through mass transfer and hydrodynamics studies. The use of DEA solution is to reduce the mass transfer resistance in the liquid phase, and on the other side, the large contact area of the membrane surface can cover the disadvantage of membrane contactors; additional mass transfer resistance in the membrane phase. During experiments, CO2 feed flows through the fiber lumens, while the …

Intermetallic Cu3sn Phase Layer On Electrode’S Tip Of Galvanized Resistance Spot Welding, Muhammad Anis, Aulia Irsyadi, Deni Ferdian

Makara Journal of Technology

Intermetallic Cu3Sn Phase Layer on Electrode’s Tip of Galvanized Resistance Spot Welding. A resistance spot welding method is commonly used in automotive industries application. In a resistance spot welding method, the copper electrode has a significant role as an electric current carrier for joining thin metal sheet. This research was focused on studying the effect of tin layer at the electrode tip for joining galvanized steel sheet. The main variable of this research is in the thickness of the intermetallic Cu3Sn layer. The result showed that the introduction of tin layer less than 1 μm in thickness on the electrode …

Simple Ml Detector For Multiple Antennas Communication System, Ahmad Taqwa, Soegijardjo Soegijoko, Sugihartono Sugihartono, Suhartono Tjondronegoro

Makara Journal of Technology

Simple ML Detector for Multiple Antennas Communication System. In order to support providing broadband wireless communication services against limited and expensive frequency bandwidth, we have to develop a bandwidth efficient system. Therefore, in this paper we propose a closed-loop MIMO (Multiple-Input-Multiple-Output) system using ML (Maximum Likelihood) detector to optimize capacity and to increase system performance. What is especially exciting about the benefits offered by MIMO is that a high capacity and performance can be attained without additional frequency-spectral resource. The grand scenario of this concept is the attained advantages of transformation matrices having capability to allocate transmitted signals power suit …

Effect Of Stress Ratio On The Fatigue Behavior Of A Friction Stir Processed Cast Al-Si-Mg Alloy, S. Jana, Rajiv S. Mishra, J. B. Baumann, G. Grant

Materials Science and Engineering Faculty Research & Creative Works

The effect of friction stirs processing (FSP) on the fatigue life of a cast Al-7Si-0.6 Mg alloy at stress ratios of R = 0 and R = -1 was evaluated. Two types of specimen geometry were used for the FSPed condition, through thickness processed and partial thickness processed. at R = 0, the microstructural refinement enhanced the fatigue life by a factor of 15, whereas at R = -1 the improvement in fatigue life was 5-fold. in light of these observations, various closure mechanisms were examined. © 2009 Acta Materialia Inc.

Increase Of Heat Transfer To Reduce Build Time In Rapid Freeze Prototyping, Ming-Chuan Leu, Sriram Praneeth Isanaka, Von Richards

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Reduction of part build time in the Rapid Freeze Prototyping (RFP) process, which fabricates a 3D ice part layer-by-layer by depositing and freezing water droplets, has been achieved by increase of heat transfer. Three mechanisms have been experimentally investigated: 1) cooling the substrate, 2) use of forced convection, and 3) use of a chilling plate. Cooling the substrate is effective for parts of small heights but becomes ineffective with increase in part height. Forced convection produced desirable reduction in part build time but with the undesirable formation of frost on the built ice part. The use of chilling plate to …

Dislocation-Particle Interaction At Elevated Temperatures, Rajiv S. Mishra

Materials Science and Engineering Faculty Research & Creative Works

There is a major difference in dislocation-particle interaction at low and elevated temperatures. This article will only discuss the historic development of and the current understanding of the interaction of dislocations with non-shearable particles at elevated temperatures. It will show that the understanding of repulsive-attractive transition in dislocation-particle interaction at elevated temperatures has undergone remarkable change and is at a level where a physics-Based high-temperature strengthening framework can be developed. © TMS 2009.

Improved Predictive Power Control Of Cdma System In Rayleigh Fading Channel, Adit Kurniawan, Iskandar Iskandar, Sayid Machdar

Makara Journal of Technology

In this paper an improved prediction-based power control is proposed for code division multiple access (CDMA) systems in Rayleigh fading channel environments. One of the most serious problems which degrades the performance of power control algorithm is the effect of feedback delay. To overcome the effect of feedback delay, power control needs to employ prediction algorithm which utilises the correlation property of the past channel samples measurements to predict the future sample values. In CDMA power control, however, the correlation property of channel measurements is destroyed because the transmit power is continuously updated for each power control interval. The prediction …