Materials Science and Engineering Commons^™

Kissing Bond Assessment In Adhesive Bonded Carbon Fiber Reinforced Composites Using Dielectric Spectroscopy, Minhazur Rahman

Mechanical and Aerospace Engineering Dissertations - Archive

The widespread use of fiber-reinforced composites in industries such as space, aviation, automobiles, and construction necessitates the formation of robust composite joints between critical structural components. Although adhesive-bonded joints are superior with improved load distribution and reduced weight, they are often overlooked in favor of bolted joints and mechanical fasteners due to the lack of reliable Non-Destructive Evaluation (NDE) techniques for adhesive-bonded composites. The anisotropic nature of the substrate and the intricate interfacial interactions between the adherend and adhesive material present significant challenges for conventional NDE methods. Moreover, weak adhesive bonds can result from uncontrolled manufacturing parameters, such as accidental …

Experimental Investigations And Optimization Of 3d Printed Cellular Structures For Protection Against Traumatic Brain Injury, Aaron R. Jackson

Mechanical and Aerospace Engineering Dissertations - Archive

Traumatic Brain Injury (TBI) disrupts brain function due to head impacts, blast exposures, and ballistic penetrations. It is a significant cause of mental health issues and disability, particularly among military personnel. Historically, combat helmets were designed primarily to protect against fragments. However, recent data highlights the need for helmets that also protect against blast and blunt impacts. Effective TBI prevention requires helmets that address various energy threats while remaining lightweight. A critical metric in this effort is head acceleration, which is closely linked to injury across different scales of brain damage.

Four lattice structures were 3D printed using Digital ABS …

Synthesis Of Ni-Based Intermetallics By Electrolytic Plasma Processing Of Ti And Ti-Based Alloys, Chuzhong Zhang

Material Science and Engineering Dissertations - Archive

EPP is an innovative surface modification technique that enables the deposition of metal ions from the electrolyte and their integration with substrate atoms to form intermetallic compound surface layers. EPP offers advantages such as high deposition rates, environmental cleanliness, and operational simplicity. In this study, Ni-Ti intermetallic layers were successfully synthesized on a Ti-6Al-4V substrate using EPP. The properties of the resulting Ni-Ti intermetallic layers were characterized using SEM, EDS, XRD, TEM, nanoindentation, and tribology tests.

This work aims to understand the fabrication mechanism and investigate the effects of various processing parameters on the EPP process. Key factors such as …

Generalizable Fugitive Carrier Method For 3d Printing Of Hydrogels, Hakan Arslan

Mechanical and Aerospace Engineering Dissertations - Archive

Hydrogels, with physical characteristics resembling biological soft tissues, hold great potential for bioinspired and biomedical applications. However, using them in additive manufacturing systems has challenges because of their poor mechanical and rheological properties. In response to these challenges, we introduce a fugitive carrier method, a novel and generalizable approach for materials incompatible with pneumatic-based extrusion three-dimensional (3D) printers. Our developed fugitive carrier method allows the 3D printing of a broad spectrum of hydrogel precursors with low viscosity while retaining their inherent properties. This technique has been successfully demonstrated by creating biomimetic structures with anisotropic and programmable systems utilizing temperature-sensitive hydrogel …

Quantitative Modeling Of Micro Discharge And Oxide Growth In Plasma Electrolytic Oxidation Of Titanium, Kingsley I. Ochiabuto

Material Science and Engineering Dissertations - Archive

Plasma electrolytic oxidation (PEO) has been extensively applied in the past to improve the tribological properties of titanium and its alloys allowing their widespread use in industrial applications. However, the complete PEO mechanism of action remains unclear. While there are several mathematical models providing useful insights into the PEO process, they do not fully incorporate the effect of applied potential on the outcomes of PEO. In this work, we develop an experimentally informed computational model by expanding on the dielectric breakdown model. We incorporate experimental data to extract key parameters, exploring the iterative dependency of the oxide thickness and ionic …

Spray-On Sensor Formulations That Enable Detection Of Physical And Chemical Stimuli, Priyanka Shiveshwarkar

Bioengineering Dissertations - Archive

Polydiacetylene based materials have been used for a variety of liquid phase sensing applications. There remains a need for low cost, easy-to-read gas phase sensors for continuous monitoring of physiological parameters and environmental hazards at work or at home. Such sensors could have applications in everyday life, for example as point-of-care or at home testing devices to enable early detection of disease to reduce healthcare costs. Making accessible and non-invasive technologies for monitoring of health and health risks provides individuals with the ability to be proactive in regard to their health and safety. In other examples, environmental monitoring systems could …

Generating Blood Analog For Laser Induced Fluorescent Particle Image Velocimetry, Chungyiu Ma, Jared Chong, Hang Yi, Zifeng Yang, Luke Bramlage, Bryan Ludwig

Mechanical and Materials Engineering Faculty Publications

To mimic blood non-Newtonian viscosity features under designated temperatures from 305 to 315 K, transparent blood analogs were generated by the mixture of xanthan gum and deionized water with fluorescent particles for laser induced fluorescent particle image velocimetry.

Enhancing Scanning Tunneling Microscopy With Automation And Machine Learning, Darian Smalley

Graduate Thesis and Dissertation 2023-2024

The scanning tunneling microscope (STM) is one of the most advanced surface science tools capable of atomic resolution imaging and atomic manipulation. Unfortunately, STM has many time-consuming bottlenecks, like probe conditioning, tip instability, and noise artificing, which causes the technique to have low experimental throughput. This dissertation describes my efforts to address these challenges through automation and machine learning. It consists of two main sections each describing four projects for a total of eight studies.

The first section details two studies on nanoscale sample fabrication and two studies on STM tip preparation. The first two studies describe the fabrication of …

Oxidation Of Additively Manufactured Zrb2–Sic In Air And In Co2 At 700–1000 °C, Marharyta Lakusta, Nicholas M. Timme, Abid H. Rafi, Jeremy Lee Watts, M. (Ming) C. (Chuan) Leu, Gregory E. Hilmas, William G. Fahrenholtz, David W. Lipke

Materials Science and Engineering Faculty Research & Creative Works

Oxidation behavior of additively manufactured zrb2–sic in air and in co2 is reported in the temperature range of 700–1000 °c. Observed scale morphologies in air and in co2 were similar, featuring an outer borosilicate layer and an inner porous zirconia layer containing partially oxidized silicon carbide particles and remnant borosilicate products. Oxide scale thicknesses and parabolic scaling constants in air were approximately twice those observed in co2 across all studied temperatures. Activation energies for oxidation of 140 ± 20 kj/mol in air and 110 ± 20 kj/mol in co2 were determined, indicating similar diffusion processes that appear to be rate-limiting. …

Thermal And Electrical Properties Of Single-Phase High Entropy Carbide Ceramics, Paul M. Brune, Gregory E. Hilmas, William G. Fahrenholtz, Jeremy Lee Watts, Stefano Curtarolo

Materials Science and Engineering Faculty Research & Creative Works

Thermal and Electrical Properties Were Investigated for Five Nominally Phase-Pure High Entropy Carbide Ceramics. the Compositions (Hf0.2Nb0.2Ta0.2Ti0.2Zr0.2)C, (Cr0.2Hf0.2Ta0.2Ti0.2Zr0.2)C, (Hf0.2Mo0.2Ta0.2Ti0.2Zr0.2)C, (Hf0.2Ta0.2Ti0.2W0.2Zr0.2)C, and (Hf0.2Mo0.2Ti0.2W0.2Zr0.2)C Were Synthesized by Carbothermal Reduction of Oxides. the Thermal Diffusivity and Heat Capacity Were Measured from Room Temperature to 1800°C. the Room Temperature Thermal Conductivity Ranged from 5.1 W/mK for (Hf0.2Mo0.2Ti0.2W0.2Zr0.2)C to 9.0 W/mK for (Cr0.2Hf0.2Ta0.2Ti0.2Zr0.2)C. the Thermal Conductivity Increased over the Temperature Range with Maximum Conductivities of 19.6 W/mK Measured for (Hf0.2Mo0.2Ta0.2Ti0.2Zr0.2)C to 29.7 W/mK for (Cr0.2Hf0.2Ta0.2Ti0.2Zr0.2)C at 1800°C. the Electron Contribution to Thermal Conductivity Calculated from Measured Electrical Resistivity Varied from 41% to 52% of the …

High-Temperature Oxidation Behavior Of High Entropy Carbide (Tanbtiv)C In Atmospheres With Different Oxygen Contents, Ruoyu Chen, Hongbin An, Jie Zhan, Saisai Li, Aiqin Mao, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

A high entropy carbide (TaNbTiV)C was fabricated via spark plasma sintering of high entropy powders that were prepared using a molten salt method. The as-fabricated high entropy carbide was then investigated for its high-temperature oxidation behavior at 850 °C, under atmospheres with three different oxygen contents (20 vol%, 40 vol%, and 60 vol%). After the high-temperature oxidation process, the main phases observed in all the specimens were incompletely oxidized phase (Nb_xTi_1-x)C_yO_2-y and oxides (Nb_0.5Ta_0.5)₂O₅, TiO₂, and Nb₂O₅. Importantly, the …

Sustainable Additive Manufacturing Of Polysulfone Membranes For Liquid Separations, Brian Leonard, Harrison Loh, David Lu, Ebuka A. Ogbuoji, Isabel Escobar, Konstantinos Sierros, Oishi Sanyal

UK CARES Faculty Publications

Membranes serve as important components for modern manufacturing and purification processes but are conventionally associated with excessive solvent usage. Here, for the first time, a procedure for fabricating large area polysulfone membranes is demonstrated via the combination of direct ink writing (DIW) with non-solvent induced phase inversion (NIPS). The superior control and precision of this process allows for complete utilization of the polymer dope solution during membrane fabrication, thus enabling a significant reduction in material usage. Compared to doctor blade fabrication, a 63% reduction in dope solution volume was achieved using the DIW technique for fabricating similarly sized membranes. Cross …

Graphene Reinforced Polymer Composite For Small-Scale Vertical Axis Wind Turbine Rotors, Kunal A. Bachim

Mechanical and Aerospace Engineering Theses - Archive

Polymers have evolved as an indispensable asset in various sectors ranging from packaging and construction to energy and aerospace. However, the accumulation of polymer waste poses a necessity to shift toward sustainable waste management processes. Mechanical recycling is a primary method in establishing a circular economy approach for polymers. However, a fundamental challenge arises in this process: a decrease in the mechanical performance of the recycled product compared to that of its pristine counterpart.

This project addresses the challenge of enhancing the recyclability of polyethylene terephthalate (PET) from discarded polymer material by incorporating graphene nanoparticles into the polymer matrix during …

Enhancing Electromigration Reliability In Solder Interconnects Through Microstructure Control And Thermomechanical Failure Mechanisms In Thin Metal Lines Under Surge Current Conditions, Hariram Mohanram

Material Science and Engineering Dissertations - Archive

The relentless miniaturization of semiconductor devices has intensified reliability challenges in electronic packaging, particularly for solder interconnects and thin metal lines. This dissertation investigates two critical failure mechanisms—electromigration (EM) and thermomechanical fatigue (TMF)—and explores strategies to mitigate these effects. Electromigration, driven by high-density current-induced atomic migration, significantly impacts solder interconnects. This study examines the role of Under-Bump Metallization (UBM) and solder microstructure in improving EM reliability. Findings reveal that thicker UBMs delay void nucleation and enhance EM resistance, while the absence of UBM leads to failure through vertical void propagation. Additionally, grain orientation, particularly the c-axis alignment in Sn grains, …

Near Infrared Upconversion Nanoparticles Modified With Semiconducting Polymers For Anti-Counterfeiting, Abraham Chibuikem Ikeji

Dissertations and Theses

Lanthanide doped up-conversion nanoparticles (UCNPs) are excellent luminescent materials due to their ability to perform photon up-conversion from low energy to high energy using their triplet energy metastable states and because of their long-lived excited state. These properties enable multiple applications with the near infrared upconversion emission. They have been incorporated in developing technologies to help curb counterfeiting activities and other areas of research. However, they still have some limitations such as the hydrophobic nature of the UCNPs, and the absence of functional groups that can also help impact other desired features. Thus, in this work we have coated up-conversion …

Effect Of Admixtures On Rapid Hardening, Self-Consolidating Concrete, Haley Johnson

Theses and Dissertations--Civil Engineering

Self-consolidating, rapid-hardening concrete is a sought-after product in the market now, however the effects of admixtures on fresh and hardened concrete rheology are still uncertain. This study aims to create a self-consolidating concrete (SCC) using calcium sulfoaluminate (CSA) cement for its rapid-hardening properties, and tests two set time retarders and two viscosity-modifying admixtures (VMAs) to determine how they affect the properties of concrete. The properties studied in this thesis are workability, viscosity, set times, air content, compressive strength, and freeze-thaw resistance of self-consolidating concrete. It was found that tartaric acid creates a very workable SCC with consistent results regardless of …

Processing & Properties Of Zirconium Carbide Manufactured By Ceramic On-Demand Extrusion, Clare Sabata

Masters Theses

"This research focuses on the development of a zirconium carbide (ZrC) paste for use in material extrusion direct ink write additive manufacturing (AM) followed by the pressure less densification of ZrC and the mechanical and thermal characterization of the resulting ceramics. A highly loaded, aqueous paste was developed using commercial ZrC powder ball milled to ~1 μm. Optimal dispersant, binder, and solids loading were found by rheological characterization. The paste composition consisted of 46-47 vol% ZrC, 43.5 vol% distilled water, 8.1 vol% dispersant, and 1.6 vol% binder. A yield stress of ~8 Pa allowed for shape retention upon removal of …

Sub-Critical Crack Growth And Fatigue Behaviour Of Alkali Silicate Glass, Noah Weyrauch

Masters Theses

"Delayed failure in silicate glasses can be linked to subcritical crack growth (SCCG) where surface defects grow over time until catastrophic failure. This phenomenon originates from stress-enhanced chemical interactions between the environment (e.g. water) and the strained silicate bonds at the crack tip. SCCG must be accounted for to predict the long-term survivability of silicate-glass components. This study compares two methods to measure SCCG parameters for a commercial alkali silicate sealing glass and for a series of binary xNa₂O-(1-x)SiO₂ glasses, where 0.15 ≤ x ≤ 0.35. A constant moment double cantilever beam (DCB) technique was used to …

In-Depth Characterization Of The Selective Oxidation Products Of Hafnium Carbide, Jonathan Allen Scott

Doctoral Dissertations

"Materials capable of withstanding oxidative environments at temperatures >2000°C are necessary for hypersonic applications. Hafnium carbide (HfC) shows a combination of properties that lends itself toward these applications; however, its oxidation behavior is poorly understood. At 1300°C, HfC was found to oxidize via the following mechanism: 1) Initial oxidation of both C and Hf present in the system, 2) Formation of an interconnected pore network, whose size is related to the volume of gases being generated during the oxidation process, 3) Growth of the oxide scale to become sufficiently protective, 4) Formation of an initially amorphous “HfO₂C” at …

Bioprinting With Adipose Stem Cells And Hydrogel Modified With Bioactive Glass, Krishna C.R. Kolan, Apurv Saxena, Bradley A. Bromet, Lesa B. Steen, August T. Bindbeutel, Julie A. Semon, Delbert E. Day, Ming C. Leu

Biological Sciences Faculty Research & Creative Works

Bioprinting research is focused on utilizing growth factors and multiple cell types to create clinically relevant three-dimensional (3D) tissue models using hydrogels. Rheological and biological challenges are two main factors that limit the creation of extrudable bioactive hydrogels. In this study, we investigate incorporation of fast dissolving and bioactive borate glass in different weight to volume percentages (0.075 to 0.6%) to alginate-gelatin (1:1) hydrogel to improve rheological properties and enable bioprinting with bioactive glass. The addition of glass improved the stiffness of the hydrogel. Human adipose-derived mesenchymal stem cells (ASCs) were uniformly mixed in this bioink at 1 x 106 …

3d Flow Field Quantification In An Artery Model Using Optical Flow Method Based On Simulated Multi-Angle Angiography, Zifeng Yang, Hang Yi, Luke Bramlage, Bryan Ludwig

Mechanical and Materials Engineering Faculty Publications

3D flow field in a numerically simulated arterial model is quantified using the three-dimensional optical flow method based on simulated simultaneous multi-angle X-ray angiography of the blood flow with contrast agent perfusions.

Strategies To Mitigate Efflorescence In Walls Constructed Using Clays Bricks; A Review Article, Marwa Abdulkareem. Anber, Soran Abdulrahman Ahmad, Naros Rahman Mahmoud, Kawan Fuoad. Kayani, Mohammed Ali Abdulrehman

Al-Esraa University College Journal for Engineering Sciences

_{The construction of buildings, especially residential housing for communities, is a significant industry on a global scale. Masonry units such as bricks, blocks, and stones are often utilized materials. Bricks are highly regarded because to their widespread availability, cost-effectiveness, and excellent insulating capabilities. Nevertheless, the presence of efflorescence presents a difficulty in the construction of brick walls. Efflorescence refers to the process in which salts move to the outer layer of the brick, resulting in the formation of white deposits and negatively impacting its visual appeal. Efflorescence is caused by various circumstances, such as the existence of salts in bricks, …}

The Importance Of Cryptography In Cloud Computing, Saja Alaam Talib

Al-Esraa University College Journal for Engineering Sciences

Cloud computing has grown as a widely accepted concept simultaneously, as the alarms for the security of data and information. This paper seeks to establish the comprehensive roles of cryptography in tackling these issues in the Cloud environment. The study begins with the historical background of cryptography and then moves on to analyze trends in information technology before discussing on the challenges to security in cloud computing. The goal of its publication is to highlight the importance of using cryptographic technologies for the protection of information confidentiality, its integrity and compliance. The combination of literature review and the case study …

Production Of Glass-To-Metal Seals Using Additive Manufacturing Techniques, Aaron Read

Masters Theses

"Glass-to-metal (GtM) seals are hermetic barriers between glass and metal components, often used in the electronic and vacuum industries. Creating the seals traditionally requires heating all the components to the glass melting temperature, where the glass will flow and bond to the metal. Due to the manufacturing constraints of the individual components and sealing conditions there are geometric and material restrictions. Additive manufacturing techniques were used to make GtM seals to reduce these restrictions.

Hermetic, single pin seals were produced using printed metal shells, by selective laser melting (SLM), and digital light processing (DLP) printed glass preforms. Glass preforms were …

Restoration Of Strength In Polyamide Woven Glass Fiber Organosheets By Hot Pressing, Mohammad Nazmus Saquib, Edwing Chaparro-Chavez, Christopher Morris, Kuthan Çelebi, Diego Pedrazzoli, Mingfu Zhang, Sergii G. Kravchenko, Oleksandr G. Kravchenko

Mechanical & Aerospace Engineering Faculty Publications

Thermoplastic composite organosheets (OSs) are increasingly recognized as a viable solution for automotive and aerospace structures, offering a range of benefits including cost-effectiveness through high-rate production, lightweight design, impact resistance, formability, and recyclability. This study examines the impact response, post-impact strength evaluation, and hot-pressing repair effectiveness of woven glass fiber nylon composite OSs across varying impact energy levels. Experimental investigations involved subjecting composite specimens to impact at varying energy levels using a drop-tower test rig, followed by compression-after-impact (CAI) tests. The results underscore the exceptional damage tolerance and improved residual compressive strength of the OSs compared to traditional thermoset composites. …

Ring Opening Functionalization Of Thiolactone Homopolymers For Ros Scavenging, Aaron Priester, Forrest Kievit, Anthony J. Convertine

Materials Science and Engineering Faculty Research & Creative Works

In This Research, We Explored the Synthesis and Application of Thiolactone Acrylamide (TLA) Polymers for Neutralizing Reactive Oxygen Species (ROS), Produced as a Result of Traumatic Brain Injury (TBI). We Synthesized Well-Defined TLA Polymers using RAFT (Reversible Addition-Fragmentation Chain Transfer) Polymerization Across a Range of Monomer-To-Chain Transfer Agent ([M]0/[CTA]0) Ratios to Achieve a Range of Molar Masses. Polymerizations Were Carried Out using a Trithiocarbonate CTA (Chain Transfer Agent) with AIBN (Azobisisobutyronitrile) as the Initiator in N'N-Dimethylacetamide (DMAc) at 60 °C. Kinetic Studies Indicated a Linear Increase in Molar Mass with Conversion, Pseudo-First-Order Kinetics, and Molar Mass Values that Are Consistent …

Additive Manufacturing Of Novel Lightweight Insulation Refractory With Hierarchical Pore Structures By Direct Ink Writing, Saisai Li, Jiaxuan Xin, Ruoyu Chen, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

A direct ink writing process using fly ash foaming slurries was employed for the additive manufacturing of lightweight mullite insulation refractory with hierarchical pore structures. The viscosity, thixotropy, and shear thinning behavior of the inks were analyzed to investigate the effect of the inorganic binder and dispersant of the foaming inks. A slurry exhibiting excellent rheological characteristics was identified, consisting of 45 wt% fly ash floating beads, 55 wt% water, 3.0 wt% additional dispersant, and 6.0 wt% additional binder. Furthermore, through the optimization of printing parameters such as printing pressure and printing speed, notable enhancements were achieved in the pore …

Cf/Sic Ceramic Matrix Composites With Extraordinary Thermomechanical Properties Up To 2000 °C, Min Sung Park, Jian Gu, Heesoo Lee, Sea Hoon Lee, Lun Feng, William Fahrenholtz

Materials Science and Engineering Faculty Research & Creative Works

The thermomechanical properties of carbon fiber reinforced silicon carbide ceramic matrix composites (Cf/SiC CMCs) were studied up to 2000 °C using high temperature in situ flexural testing in argon. The CMC specimens were fabricated using an ultrahigh concentration (66 vol%) aqueous slurry containing nano-sized silicon carbide powder. The SiC powder compacts were obtained by drying the slurry and were densified using the precursor impregnation and pyrolysis (PIP) method with field assisted sintering technology/spark plasma sintering (FAST/SPS). The high relative density of the SiC green body (77.6%) enabled densification within 2.5 days using four PIP cycles. In contrast, conventional PIP processes …

Thermodynamic Analysis Of Metal Segregation In Dual Phase High Entropy Ceramics, Steven M. Smith, William G. Fahrenholtz, Gregory E. Hilmas, Stefano Curtarolo

Materials Science and Engineering Faculty Research & Creative Works

Equilibrium Gibbs' free energy calculations were used to determine metal segregation trends between boride and carbide solid solutions containing two metals that are relevant to dual phase high entropy ceramics. The model predicted that Ti had the strongest tendency to segregate to the boride phase followed by Zr, Nb, Mo, V, Hf, and Ta, which matches experimental results of measured compositions. The ratio of a metal in the carbide phase to the content of the same metal in the corresponding metal boride had a linear trend with the change in standard Gibbs' free energy of reaction for a metal carbide …

Spark Plasma Sintering Of Magnesium Titanate Ceramics, Suzana Filipović, Nina Obradović, William G. Fahrenholtz, Steven Smith, Miljana Mirković, Adriana Peleš Tadić, Jovana Petrović, Antonije Đorđević

Materials Science and Engineering Faculty Research & Creative Works

Magnesium titanate ceramics were prepared by reactive spark plasma sintering (SPS) at 1200 °C for 5 min. Prior to sintering, MgO and TiO₂ powders were mixed by high energy ball milling (HEBM) for 15, 30, or 60 min. The effect of milling time on phase composition was analyzed by X-ray diffraction (XRD) for milled powders and sintered specimens. The morphology of the sintered ceramics was investigated by scanning electron microscopy (SEM), while elemental distribution was determined by energy dispersive spectroscopy (EDS). The presence of the MgTi2O5 phase was detected in XRD and was confirmed by EDS analysis. Microcracking was …