Materials Science and Engineering Commons^™

Synthesis And Characterization Of Carbon Quantum Dots And Gold Nanoparticles For Norovirus Biosensing Applications In Water Systems, Breanne Evans

Master's Theses

Rapid, reliable detection of viral pathogens remains a significant challenge across water-treatment and environmental monitoring systems, including drinking-water, wastewater, water reuse, and environmental surveillance applications. Waterborne viral contamination can pose substantial public-health risks, making early detection essential for protecting water quality and responding quickly to treatment failures or contamination events. Direct potable reuse (DPR) is one particularly demanding example because it requires continuous verification of treatment performance and the broader need for rapid virus monitoring extends across many water-treatment and environmental surveillance applications. Norovirus is a priority target because of its widespread occurrence in wastewater, environmental persistence, and exceptionally low …

Operation Bite Block, Jennifer Aline Robles, Laura Marie Strobbe, William Pearce Graham, Annabelle Katherine Thalken

Mechanical Engineering

Current dental bite blocks, or mouth props, are typically manufactured in fixed sizes, and often result in patient discomfort, reduced procedural efficiency, and the need for dental offices to maintain multiple product sizes. This project sought to design, prototype, and validate an adjustable dental bite block capable of accommodating a wide range of patient mouth openings while maintaining comfort, structural integrity, sterilizability, and operator usability. Working in collaboration with Dr. Alan Latta, a practicing dentist in San Luis Obispo, the design process incorporated stakeholder feedback, patent and market research, engineering analysis, and iterative prototyping to develop a solution that addresses …

Characterization Of The Thermally Driven Red Hue Effect In Coated And Uncoated Concrete Systems: Implications For Post-Fire Assessment In Wildland Urban Interface Communities, Juan C. Palominos Jr

Master's Theses

The increasing frequency and intensity of Wildland-Urban Interface (WUI) wildfires, such as the destructive 2025 Pacific Palisades Fire that destroyed over 6,000 structures, have underscored the urgent need for rapid post-fire safety assessment methodologies. This study sought to quantitatively characterize the Thermally Driven Red Hue Effect (TRHE), a unique, irreversible color shift observed in architectural coatings and concrete substrates, to determine its reliability as a permanent visual record of thermal exposure. Concrete substrates were formulated with three distinct coarse aggregates: gold granite (14.7% Fe), red cinder (22.4% Fe), and green rock (33.6% Fe) and coated with a 20 PVC waterborne …

Effect Of The Stacking Sequence And Number Of Ply Orientation In A Quasi-Isotropic Laminated Plate On In-Plane Shear Modulus And Failure Modes, Ann Larson

Master's Theses

Maximizing the shear modulus and strength, as well as predicting failure mode and location, when designing a stacking sequence of quasi-isotropic carbon fiber laminated plates is essential to predict stability, resistance to deformation, and overall stiffness of the structure. This research investigates the effect of the stacking sequence of quasi-isotropic laminated composite plate materials in accordance with ASTM D5379: Standard Test Method for Shear Properties of Composite Materials by the V-Notched Beam Method.

In this research, experimental testing and Finite Element Analysis (FEA) were first used on aluminum to validate the simulation process before applying it to composite materials. The …

Thermally Induced Color Changes In Iron Oxide Pigments Used In Architectural Coatings, Han Diep

Master's Theses

The 2025 Palisades Fire was one of the most destructive wildfires in the history of Los Angeles, destroying thousands of structures and severely impacting the communities after. This widespread destruction demonstrated an urgent need for more effective wildfire prevention strategies. Architectural coatings do not only provide aesthetics and protection against environmental conditions but can also function as a thermal indicator when a fire breaks out. This study examines the thermally induced color transformation of iron oxide pigments, commonly used in earthtone paint, to provide information relevant to CAL FIRE for improved analysis of wildland-urban interface (WUI) fire behavior and mitigation …

Creation Of The 2-Way Cross Laminated Timber Subroutine For Computing Dynamic Analysis Parameters, Joseph Freitas

Architectural Engineering

This document will describe the inputs, methodology, and outputs for the CLT 2-way subroutine for cases with and without openings recently added to a proprietary structural analysis software. For the sake of simplicity, most of the discussion will be focused on cases without openings from here on out, as the verification process for a novel method for cases with openings is still in progress. The CLT 2-way module calculates multi-point resistance functions for panels without openings by automating the procedure outlined in an industry-standard structural design manual. The subroutine also finds the appropriate dynamic response factors, kinetic load multipliers, mass, …

Additive Manufacturing Of Multi-Material Aircraft Sandwich Structures, Dhriti Mandalam Surendranath Kumar, Cody Van Dyck

College of Engineering Summer Undergraduate Research Program

This SURP proposal is centered around the exploration of the application of 3D printing composite part processing techniques to produce multi-material sandwich structures for high performance applications such as civilian and military aircraft. These processing techniques have the potential to significantly reduce the costs and the environmental impact of existing conventional autoclave composite processing techniques. The exploration of new ‘out-of-autoclave’ composite part processing techniques may help to reduce processing costs and the environmental impact of processing, as well as broaden the engineering applications of cellular core materials beyond their existing engineering applications. 3D printing directly onto sandwich core materials will …

Engaging Students In Materials Engineering Through A Marble-Based Property Ranking Game, Nathan Cloughley, Alyssa Felix

College of Engineering Summer Undergraduate Research Program

This SURP proposal is centered on the design and development of a Materials Marbles Game, an educational tool designed to introduce students to materials science and materials selection through tactile interaction and hands-on experimentation. The game will incorporate measurement of key material properties—such as mechanical, thermal, electrical, and mass density—using spherical marbles made from different materials. These measurements will then be used to construct a physical Material Property Chart (Ashby-Cebon plot) on a game board, fostering a hands-on, embodied understanding of how different materials behave. The game will also illustrate the thought process behind materials selection, a critical aspect of …

Characterization Of Zwitterion/Salt Electrolyte Blends For Organic Solid Electrolytes In Lithium-Ion Batteries, Sage Alling, Will Vasser

College of Engineering Summer Undergraduate Research Program

Progress toward durable and energy-dense lithium-ion batteries has been hindered by instabilities at electrolyte–electrode interfaces, leading to poor cycling stability, and by safety concerns associated with energy-dense lithium metal anodes. Organic Solid electrolytes (OSEs) can help mitigate these issues; however, OSE conductivity is often limited by sluggish dynamics through rubbery domains. Recent work has suggested that zwitterionic OSEs can self-assemble into superionically conductive domains, permitting decoupling of ion motion and liquid rearrangement timesscales. Although crystalline domains are conventionally detrimental to ion conduction in SPEs, we this work suggests that properly designed semicrystalline OSEs with labile ion–ion interactions and tailored ion …

Design Principles For Robotic-Controlled 3d Printing Of Soft Tissue-Mimicking Materials, Karina Mealey

Master's Theses

Geometrically and physically accurate 3D models are emerging as essential tools for surgeons in pre-operative planning and training, but current methods of producing these models are not sufficient. Existing solutions have downsides such as high costs, long and tedious production times, high complexity resulting in a lack of scalability, or an inability to meet material requirements for accurately simulating human tissue.

The objective of this work is to develop principles for a low-cost, easy-to-use 3D printing system capable of prototyping with soft tissue-mimicking materials. To pursue this goal, a MyCobot280 robot arm was used as the mechanism to explore the …

Model-Based Design Of Compressed Lithium-Metal Pouch Cell Battery Modules For Evtol Applications, Scott J. Stirling

Master's Theses

Batteries with higher specific energy and power are essential for extending the range and performance of electric vertical takeoff and landing aircraft (eVTOLs). Anode-free lithium-metal pouch cells offer strong potential at the cell-level but require high compressive pressures to enhance cycle life and discharge performance. These pressures necessitate heavier structural components, reducing packaging efficiency at the module level.

To evaluate this tradeoff, a full-factorial enumeration model was developed to explore viable module designs within a constrained packaging volume. The model scales subsystem masses, enforces design rules and material limits, and accounts for large (~20%) cell thickness changes during cycling.

Results …

Low Earth Orbit Drag Sail Degradation Due To Atomic Oxygen And Ultraviolet Radiation, Hannah Rost

Master's Theses

As the orbital debris population increases, so does the risk of collisions with operational spacecraft. In response, the Federal Communications Commission has shortened the deorbit requirement from 25 years to five years. While natural atmospheric decay was sufficient under the previous guideline, many objects with low area to mass ratios can no longer passively comply. Smaller, non-propellant-carrying space objects such as CubeSats lack the ability to maneuver and must rely on alternative deorbit methods. One proposed solution is to deploy a drag sail at end of life to increase atmospheric drag and accelerate orbital decay. However, exposure to atomic oxygen …

In-Situ Defect Detection In Selective Laser Melting Using Convolutional Neural Networks, Ethan Gaigalas

Master's Theses

This thesis develops and trains a convolutional neural network (CNN) to classify defects in metal parts produced by selective laser melting (SLM) using acoustic emission (AE) data. The model successfully identified porosity and standard build layers with high accuracy but consistently struggled to classify lack of fusion (LOF) defects, regardless of input type, normalization, or class count. These results suggest that while AE signals contain distinguishable features for certain defect types, LOF signals may be too subtle or inconsistent for reliable detection. The study addresses the ongoing challenge of in-situ quality monitoring in metal additive manufacturing, where defects like cracks, …

Investigation Into Silicone-Silicate Conversion Due To Atomic Oxygen In The Low Earth Orbit Environment, Justin T. Self

Master's Theses

Silicones have been widely used over the years in spacecraft for a variety of functions, but atomic oxygen (AO) exposure in Low Earth Orbit causes a silicate (SiO₂) surface layer to rapidly develop on the silicone which results in a permanent change in its thermal and optical properties. Although this silicone to silicate conversion is known to occur, statistical predictions of layer formation as a function of time on orbit are not found in literature. This thesis utilized optical and scanning electron microscopy, Fourier-Transform Infrared Spectroscopy, diffuse reflectance spectroscopy, and nonlinear regression statistical techniques after RF plasma asher …

Degradation Characterization Of Nopal-Based Biopolymer Made From Opuntia Sp. Juice, Beeswax, Animal Protein, And Polyvinyl Alcohol, Logan Williams, Mary Elizabeth Holland, Spencer Williams

Materials Engineering

Since the introduction of polymers in the 1960s, there has been an exponential increase in use. Driven by rapidly growing demand, the volume of polymers in the production, application, and end-of-life stages has surged. The widespread use of these materials has led to escalating environmental pollution, which disrupts ecosystems, and contributes to global ecological degradation. While advancements in recycling technologies and infrastructure have shown promise, they have not maintained pace with polymer production and disposal. This imbalance warrants research into sustainable alternatives. Environmentally benign polymers derived from renewable sources and exhibiting minimal ecological impact at the end of their life …

Chemical Recycling Of Pet Plastic Waste, Charlie Parker, Benjamin Puga, Jake Verschoor

Materials Engineering

The growing accumulation of plastic waste, specifically polyethylene terephthalate (PET), has driven the need for more efficient and scalable chemical recycling methods. This study investigated the methanolysis of PET using zinc oxide (ZnO) nanoparticles as a catalyst and tetrabutylammonium chloride (NBu₄Cl) as an ionic liquid, aiming to reduce methanol consumption while achieving high PET conversion efficiency. ZnO nanoparticles were synthesized via wet chemistry and characterized using Dynamic Light Scattering (DLS), which showed an average particle size of 13.5 nm with a polydispersity index of 0.1556, indicating a moderately-high monodisperse distribution of particles sufficient for reactions. The main conversion product, dimethyl …

Multimodal Self-Folding Of Shape Memory Polymer Using Laser Induced Graphene, Liam Harrison Drew

Master's Theses

Shape memory polymers (SMPs) can undergo programmed shape transformations when heated above their glass transition temperature (T_g), enabling actuation through stimuli such as infrared (IR) radiation and Joule heating. These materials are promising for deployable systems and soft robotics due to their lightweight structure and elimination of traditional mechanical components. While IR-based actuation is simple and low-cost, it lacks precision in uncontrolled environments. Joule heating offers improved control but is often limited by conductive ink properties such as thickness, stiffness, or poor adhesion. This work introduces a novel method for multimodal SMP actuation using laser-induced graphene (LIG) transferred …

Effect Of Manufacturing And Machining Process On Recycled Composite Connecting Rods Under Tension And Compression, Walter W. Oppelt

Master's Theses

Carbon fiber reinforced polymer (CFRP) is an engineering material renowned for its high-strength and low-density material properties. Such properties make CFRPs especially useful for applications across many industries, including aerospace, automotive, marine, sporting goods, oil and gas, and more. However, with such favorable material properties comes the cost of high energy usage required to produce raw carbon fiber. Recycled carbon fiber (rCF) has emerged as a promising alternative, offering a significant reduction in energy usage. This research explores the viability of applying recycled CFRPs to internal combustion engines to both reduce energy costs during manufacturing and while in use. Mechanical …

3d Printed Fixed Wing Aircraft Competition, Sidney E. Long, Mitchell Heise, Jack Bride, Daniel Salinas

Mechanical Engineering

Cal State LA and Arlington University, Texas are hosting the same 3D printed, fixed wing aircraft competition for 2025. Cal Poly requires a competitive plane that can adhere to each rule and be piloted remotely to achieve the longest time in the air. The plane must utilize solely 3D printing technology for the wings, body, and all other structures. The only off-the-shelf components can be the motor and electronics, as well as mechanical devices such as hinges.

Thermal Modeling Techniques For Additively Manufactured Porous Metals, Lucas D. Rambo

Master's Theses

Advances in additive manufacturing have enabled the creation of metallic components with tailored porosity, offering design flexibility for thermal, structural, and fluid transport applications. This thesis investigates the effective thermal conductivity (ETC) of porous Inconel 625 (IN625) and Inconel-ceramic composites (IN625-RAM2) fabricated by Laser Powder Bed Fusion (LPBF) using Elementum 3D’s PermiAM technology. Experimental measurements of thermal conductivity using the laser flash method are compared to numerical models built from micro-computed tomography data. Simulations were performed using both finite element (FE) and finite volume (FV) methods to evaluate thermal transport in real microstructures. The study investigates the effects of micro- …

Myceli-Yum: Elucidating Structure-Property Relationships For Polymer Degradation By Mycelial Digestion, Jordan Scott Ford

Master's Theses

Since the industrial entrance of polymer plastic materials, plastic has become ubiquitous in both everyday use and waste. Due to inefficiencies and knowledge gaps, current recycling methods are not able to account for the high scale of plastic waste, resulting in the bulk of this waste being landfilled, mishandled, and deposited in the environment. Mycelium, the microorganism responsible for fruiting mushroom bodies and mold growth, holds potential to reduce plastic waste and can potentially be utilized as a method of industrial recycling. Following a drug-design approach, the active site of mycelial enzymes responsible for natural biopolymer degradation have been assessed …

Comparative Study Of Experimental And Fea Strain Data For Cnt-Coated Fiberglass Sensors, Extensometers, And Metal Foil Strain Gauges, Omar Dwidar

Master's Theses

Material testing is essential across industries such as aerospace, automotive, and construction, playing a critical role in verifying material selection, diagnosing failures, and understanding the development of flaws in structures. These insights are key to designing successful, reliable systems. Conventional metal foil strain gauges are low cost and reliable but provide limited sensitivity with a typical gauge factor around 2. Extensometers provide highly sensitive strain measurements with the disadvantage of a bulky form factor. With advanced materials such as carbon nanotubes, it is possible to manufacture a sensor with the sensitivity closer to that of an extensometer with the small …

Adjustable Dynamometer Motor Mount, Garrett Carson Ng, Elijah Siegel Reuven, Ethan Fong, Daniel Larimer

Mechanical Engineering

The Cal Poly Electrical Engineering Department and sponsor Dr. Dolan needs a manufacturable motor fixture that securely aligns motors of various sizes with dynamometers. Previous lab motor fixtures could not accommodate motors of different sizes, making precise alignment between motors and dynamometers time-consuming and unreliable. Our team developed a modular, manufacturable fixture capable of aligning various motor sizes quickly, accurately, and securely, enhancing lab consistency and usability.

Development Of Planetary Drive System For Formula Sae Electric Race Car, Brian Wong, Bradley Maruoka, Joshua Charles Fine, Madison Kai

Mechanical Engineering

Hub motors are compact electric motors mounted directly on each outboard wheel hub. Utilized in Formula SAE and Formula Student vehicles, this configuration offers several advantages over traditional drivetrains, including packaging optimization within the chassis, vehicle traction, and improved efficiency. Although hub motors are not yet common in 4WD vehicles, they are being explored for use in EVs and may become more common in the future. Every year, Cal Poly Racing FSAE designs and builds a formula-style race car. To improve drivetrain performance, the team is investigating the achievability of a hub motor 4WD drivetrain, requiring extensive research, development, and …

Development Of Ex-Situ Accelerated Chemical Stress Test Protocol For Common Anionic Exchange Membrane Chemistries, Michael D. Friend, Michael D. Friend

Master's Theses

The development of sustainably produced hydrogen fuel (“green hydrogen”) is key for the transition to clean energy sources. Green hydrogen is produced via water electrolysis. As with many clean energy sources, one of the major barriers for scaling water electrolysis is cost. A newer category of water electrolysis is Anionic Exchange Membrane (AEM) water electrolysis. AEM electrolysis systems have the potential to cost less as they do not require the expensive precious metal catalysts the current high preforming Proton Exchange Membrane water electrolysis technologies do. However, AEM lifetimes must be long enough to be cost competitive and AEM chemical durability …

Solubility Characterization Of Organic Molecules For Aqueous Organic Redox Flow Batteries, Anthony W. Ferrell, Harkeerith K. Vij, Seamus D. Jones

College of Engineering Summer Undergraduate Research Program

The major obstacle to renewable energy sources is a lack of long-term energy storage capabilities. Energy produced during the day dissipates, leaving insufficient electricity for at night. The goal of the project is to design an Aqueous Organic Redox Flow Battery (AORFB) to act as long-term energy storage. Work has been done using machine learning to identify suitable compounds for the batteries. In this work there was no indication as to the aqueous solubility of the molecules; this controls the device’s energy storage capabilities. We used a machine learning model to determine the aqueous solubility of slightly more than 3000 …

Computational Modeling Of High Yttrium Refractory High Entropy Alloy Microstructures, Kaleb C. Ryan, Marissa M. Baker

College of Engineering Summer Undergraduate Research Program

Refractory high entropy alloys (RHEAs) are advanced metals made up of five or more principal elements in roughly equal amounts. The microstructural effects of alloying with yttrium as a principal element for RHEAs are currently not well understood. This project compared RHEA microstructures from literature with simulations using the High Entropy Alloy Predicting Software (HEAPS), which computes 10 screening criteria to predict the microstructure of a RHEA composition. The accuracy of HEAPS predictions was assessed by comparing them with experimentally validated microstructures found in literature. A combination of criteria was found to have a 95.8% accuracy rate, and a new …

Deep-Learning Based Microstructure Reconstruction And Generation, Cameron J. Maloney, Lucas Taliaferro

College of Engineering Summer Undergraduate Research Program

Characterizing the microstructural behavior of materials is crucial for understanding their properties and performance. Traditional imaging methods, such as optical microscopy and electron microscopy, are effective but costly and time-consuming. Computational approaches can reduce costs and time while expanding the accessibility of microstructural analysis through the generation of new microstructure images. Traditional computational approaches, namely descriptor-based approaches, are slow but effective in low-data scenarios. Modern approaches use machine learning (ML), which is faster but often requires a lot of data to approach the performance of descriptor-based methods. This research leverages a special data-efficient Generative Adversarial Network (GAN) architecture to artificially …

Concrete Design: Underwater Concrete Forms In A Saltwater Environment, Noah Z. Lau

Construction Management

This following project investigated the effects of salt on the concrete curing process. Concrete possesses numerous strengths, making it extremely versatile. This makes it one of the most utilized construction materials. New improved methods are constantly being developed for concrete’s application as a construction material. While concrete is a flexible material with many strengths, it is not without its flaws. Concrete, while strong in compression is weak in tension. It has long cure times and doesn’t generally handle moisture well. This paper evaluates concrete’s change in strength from letting concrete cure in a salt-based underwater environment. To determine the full …

Investigation Of Temperature, Solution Strength, And Applied Stress Effects On Cation Exchange Processes In Different Geosynthetic Clay Liner Products, Kendra Fuller

Master's Theses

An extensive laboratory test program was conducted to analyze and compare the cation exchange processes in three different varieties of sodium bentonite (Na-B) geosynthetic clay liners (GCLs) over increased conditioning durations up to 32 days and investigate the effects of temperature, solution strength, and applied stress. The goal of this test program was to establish whether the variables of temperature, solution strength, and applied stress improved or degraded the engineering properties of GCLs in laboratory testing and municipal solid waste (MSW) landfill applications. The GCLs were conditioned in liquids of increasing ionic strength, using deionized water and 2, 50, and …