Materials Science and Engineering Commons^™

Morphology And Particle Size (Maps) Exercise: Testing The Applications Of Image Analysis And Morphology Descriptions For Nuclear Forensics, Stuart A. Dunn, Ian J. Schwerdt, David E. Meier, Naomi E. Marks, Thomas Shaw, Alexa Hanson, Kari Sentz, Meena Said, Richard A. Clark, Kyle A. Makovsky, Jason M. Lonergan, Matthew Gilbert

Materials Science and Engineering Faculty Research & Creative Works

Image analysis techniques have been applied and shown to be a valuable tool in nuclear forensics analysis. The interlaboratory exercise reported here has tested quantitative and qualitative approaches for characterizing nuclear materials. Particle size, surface features and morphology descriptions were compared by four laboratories on a common image set generated by Scanning Electron Microscopy and Digital Light Microscopy. Quantitative analysis of the image sets through the Morphological Analysis for Materials software highlighted the strength of image analysis, but also that the application of the software alone can introduce significant bias in the analysis. Qualitative morphology descriptions following the process outlined …

Phosphate-Based Dechlorination Of Electrorefiner Salt Waste Using A Phosphoric Acid Precursor, Paige Murray, Harmony Werth, Sean Sullivan, Brian J. Riley, Michael Simpson, Charmayne E. Lonergan, Krista Carlson

Materials Science and Engineering Faculty Research & Creative Works

Electrochemical processing of spent nuclear fuel in molten chloride salts results in radioactive salt waste. Chlorine removal from the salt has been identified as an effective and efficient first step in the management of high-level waste. In this work, a simple salt was dechlorinated with a phosphoric acid phosphate precursor, resulting in a glassy dechlorinated product. The dechlorination efficacy was evaluated in air and argon environments. This work serves as an initial step to advance the technological readiness level of h3po4-based dechlorination step toward implementation of iron phosphate waste forms to immobilize electrochemical fuel reprocessing salt waste streams.

A Super-Hard High Entropy Boride Containing Hf, Mo, Ti, V, And W, Suzana Filipovic, Nina Obradovic, Greg E. Hilmas, William G. Fahrenholtz, Donald W. Brenner, Jon Paul Maria, Douglas E. Wolfe, Eva Zurek, Xiomara Campilongo, Stefano Curtarolo

Materials Science and Engineering Faculty Research & Creative Works

Super-Hard (Hf,Mo,Ti,V,W)B2 Was Synthesized by Boro-Carbothermal Reduction and Densified by Spark Plasma Sintering. This Composition Was Produced for the First Time as a Single-Phase Ceramic in the Present Research. the Optimized Ceramic Had a Single Hexagonal AlB2-Type Crystalline Phase with a Grain Size of 3.8 µm and Homogeneous Distribution of the Constituent Metals. the Vickers Hardness Exhibited the Indentation Size Effect, Increasing from 27 GPa at a Load of 9.8 N to as High as 66 GPa at a Load of 0.49 N. This is the Highest Hardness Reported to Date for High Entropy Boride Ceramics.

Effects Of Hemp Fibers On The Mechanical Performance Of Concrete, Hamida Baassou

Masters Theses

The construction industry is known to be globally the number one contributor to greenhouse gas emissions (GHG) and energy consumption. The purpose of this study is to examine the potential use of hemp as a concrete reinforcement, its mechanical properties and strength, its environmental and socio-economic advantages, and its limitations. To examine the mechanical performance of hemp fiber, 54 specimens will be tested for compressive, tensile, and flexural strength. This was done in two parts. In the first part hemp fibers in two different ratios (0.5v% and 1v%), and two different treatments (water and 5% sodium hydroxide) were added to …

Nano-Patterned Si Structures For Optical Filters And Electro-Mechanical Relays: Fabrication, Characterization, Prospects, And Limitations, Md Ataul Mamun

Theses and Dissertations

Nanofabrication technology, especially nanopatterning, is a rapidly advancing field that has already resulted in creating novel devices and holds promise for producing even more with unmatched performance. These techniques also allow us to gain insight into physical phenomena at the micro- and nanoscale. The ultimate performance of nanofabricated devices and their compatibility with existing Si-based CMOS technology hinge upon the careful selection of materials and precise design, coordinated with meticulous pattern transfer. In this work, we applied nanopatterning techniques on silicon to create optical filters for the shortwave infrared (SWIR) region and nanoelectromechanical system (NEMS) relay-based logic gates. Additionally, these …

Insights Into The Characterization And Degradation Of Electrospun Polycaprolactone Scaffolds For Tissue Engineering Applications, Caleb B. Wells

Theses and Dissertations

Electrospun polymeric biodegradable scaffolds are essential in tissue engineering, particularly for Engineered Tissue Vascular Grafts (ETVGs), which promise advancements in treating coronary artery disease, peripheral arterial disease, congenital cardiovascular defects, and renal disease. These scaffolds present a solution to issues with autologous graft availability and durability. While large-diameter grafts in low-pressure environments have seen success, small-diameter grafts in high-flow scenarios remain challenging. Understanding polymeric scaffold degradation and behavior during incubation, especially under dynamic mechanical loading, is vital for clinical translation of small-caliber ETVGs.

This research focuses on characterizing the mechanical and microstructural properties of electrospun polycaprolactone (PCL) scaffolds and their …

Ijmc/Fef Student Research Competition: Understanding The Effect Of Boron On Graphite Nodularity And Distribution In Ductile Iron Castings, Chase Schroeder, Colleen Lehrer, Simon Lekakh, Laura Bartlett

Materials Science and Engineering Faculty Research & Creative Works

Ductile iron is renowned for its superior mechanical properties, higher strength, and ductility, combined with excellent castability and the economy of using a scrap melting process. The matrix structure as well as morphology and distribution of graphite nodules significantly influences mechanical properties of as-cast ductile iron. Boron contamination of the scrap supply has presented some difficulties in controlling the microstructure and mechanical properties of certain gray and ductile iron grades. In the current study, the effect of boron levels up to 95 ppm was determined on graphite nodularity and distribution in as-cast ductile iron castings as a function of section …

Magnetic Separation Of Lunar Regolith Simulants With Applications To In Situ Resource Utilization On The Moon, Peter Bachle, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daoru Han

Materials Science and Engineering Faculty Research & Creative Works

The development of in situ resource utilization (ISRU) for metal extraction is imperative as a steppingstone for habitation construction in lunar and non-terrestrial environments. Separation of minerals by chemical composition is important to optimize metal and oxygen liberation from lunar ore. to this effect, devices capable of separating aluminum bearing minerals from iron-bearing minerals from the lunar regolith simulants have been developed. Twenty-eight different simulants have been used in this study. a dual-belt separator was designed to reduce middlings. Para-magnetic minerals were reliably separated using a neodymium N52-magnet-separator system. Effective separation of aluminum-bearing minerals from iron-bearing minerals was greater than …

A Concept Of Producing Aluminum In-Situ On The Moon Through Molten Salt Electrolysis, Jacob N. Ortega, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daniel Stutts, Daoru Han

Materials Science and Engineering Faculty Research & Creative Works

This paper presents a concept of producing aluminum in-situ on the lunar surface, namely, the Lunar In-Situ Aluminum Production through Molten Salt Electrolysis (LISAP-MSE) method developed at Missouri University of Science and Technology. This paper aims to demonstrate the use of electro-deoxidation to reduce aluminum oxide (i.e., alumina) into aluminum and oxygen gas via electrolysis in a molten salt bath for the production of aluminum on the Moon. It is shown that with a steady supply of hydrogen chloride, this in-situ resource utilization (ISRU) method could supply several necessary materials consumed in the electro-deoxidation process except hydrogen chloride to produce …

Kinetic Modeling Of Electrostatic Sieving For Lunar Regolith Beneficiation: Case Studies, Easton Ingram, Emmanuela Amen Eze, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daoru Han

Materials Science and Engineering Faculty Research & Creative Works

A new kinetic particle modeling framework was developed to investigate electrostatic transport of lunar regolith particles with applications to the concept of electrostatic sieving. the new approach is based on kinetic particle dynamics and includes major modules of sampling the particle size distribution, solving electric fields, and tracking motion of charged dust grains. Case studies for a concept of electrostatic sieving were chosen to validate the new model. the simulation achieved similar yields reported in previous works, which served as validation of the model. the new model is computationally efficient and could serve as a design, analysis, and optimization tool.

Beneficiation Of Lunar Regolith Simulants Through Electrostatic Sieving And Magnetic Separation, Peter Bachle, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daoru Han

Materials Science and Engineering Faculty Research & Creative Works

In the light of future development of lunar structures, in-situ feldspar beneficiation is imperative for metal extraction. This research incorporates the tandem use of electrostatic sieving and magnetic separation for collecting a specific size range and mineral composition from lunar soil that optimizes subsequent chemical processing. While earlier works focused on silt-sized particles, this work expands that range up to medium-grained sand with a greater variety of potential lunar regolith compositions. This work shows that a 2.5 kV, 7 Hz to 30Hz frequency, single-phase square wave can lift silt and fine sand for collection. This lifting is successful directly from …

Strength Comparison For Fully Dense Zirconium Diboride Ceramics Tested By Different Methods, Darko Kosanović, Suzana Filipović, Isaak Trajković, Nina Obradović, Paul M. Brune, Gregory E. Hilmas, William G. Fahrenholtz

Materials Science and Engineering Faculty Research & Creative Works

The strength of zirconium diboride ceramics was tested by three different methods, 3-point flexure, 4-point flexure, and compression. Nearly full-density ceramics were obtained by hot pressing commercial ZrB₂ powder with the addition of.5 wt.% carbon as a sintering aid. The thermal properties and hardness were studied for ZrB₂ milled with ZrB₂ and WC media. Based on phase purity and higher thermal conductivity, ZrB₂ ceramics prepared from powders milled with ZrB₂ media were selected for mechanical property studies. The strength in 3-point flexure was 546 ± 55 MPa. The flexure strength was 476 ± 41 MPa …

Synergistic Hardening In A Dual Phase High-Entropy (Hf,Nb,Ta,Ti,Zr)C–(Hf,Nb,Ta,Ti,Zr)B2 Ultra-High Temperature Ceramic, Rubia Hassan, William G. Fahrenholtz, Gregory E. Hilmas, Stefano Curtarolo

Materials Science and Engineering Faculty Research & Creative Works

A dual phase high-entropy (Hf,Nb,Ta,Ti,Zr)C–(Hf,Nb,Ta,Ti,Zr)B2 ultra-high temperature ceramic was synthesized using a single step boro-carbothermal reduction route. The synthesized powder was densified by spark plasma sintering at 2000°C, resulting in complete solid solution formation and a relative density of ≈99%. The dual phase ceramic was 43 vol% high-entropy carbide and 57 vol% high-entropy boride. The grain sizes were 0.85 ± 0.34 µm for the carbide and 0.87 ± 0.33 µm for the boride with minimal residual oxide (0.2 vol%) detected in the microstructure. The resulting composition had a higher microhardness than the individual boride and carbide ceramics across the range …

Development Of A Highly Loaded Zirconium Carbide Paste For Material Extrusion Additive Manufacturing, Clare Sabata, Austin J. Martin, Jeremy L. Watts, Gregory E. Hilmas

Materials Science and Engineering Faculty Research & Creative Works

A highly loaded, aqueous-based zirconium carbide (ZrC) paste was developed for ceramic on-demand extrusion (CODE). Commercial ZrC powder was ball milled to reduce the particle size to ∼1 μm. Paste composition was determined by rheological characterization and observation of printing behavior; the final paste consisted of 46–47 vol% ZrC, 43.5 vol% distilled water, 8.1 vol% dispersant, and 1.6 vol% binder. Rheological characterization of the paste showed a yield stress of ∼8 Pa and shear thinning behavior (ΔG′/Δσ* = −55). The paste was printed using a 610 μm nozzle; a test print showed shape fidelity using the developed paste. A pressureless …

Effect Of Ph And Hydroxyapatite-Like Layer Formation On The Antibacterial Properties Of Borophosphate Bioactive Glass Incorporated Poly(Methyl Methacrylate) Bone Cement, Kara A. Hageman, Rebekah L. Blatt, William A. Kuenne, Richard K. Brow, Terence E. Mciff

Materials Science and Engineering Faculty Research & Creative Works

Infection is a leading cause of total joint arthroplasty failure. Current preventative measures incorporate antibiotics into the poly (methyl methacrylate) (PMMA) bone cement that anchors the implant into the natural bone. With bacterial resistance to antibiotics on the rise, the development of alternative antibacterial materials is crucial to mitigate infection. Borate bioactive glass, 13–93-B3, has been studied previously for use in orthopedic applications due to its ability to be incorporated into bone cements and other scaffolds, convert into hydroxyapatite (HA)-like layer, and enhance the osseointegration and antibacterial properties of the material. The purpose of this study is to better understand …

Effect Of Sc Spatial Distribution On The Electronic And Ferroelectric Properties Of Alscn, Bipin Bhattarai, Xiaoman Zhang, Wangwang Xu, Yijia Gu, W. J. Meng, Andrew C. Meng

Materials Science and Engineering Faculty Research & Creative Works

While aluminum scandium nitride based ferroelectric materials have shown significant promise for non-volatile memory applications, difficulties relating challenges in device performance, such as electrical leakage, to structural characteristics motivate improved understanding of the fundamental structure-property relationship. Spinodal decomposition has been reported in this material system, consistent with our observation of compositional segregation in AlScN films grown by reactive sputter epitaxy. To better understand the effects of spatially non-uniform Sc concentrations, the electronic and ferroelectric (FE) properties of AlScN as a function of Sc distribution are studied using density functional theory (DFT). We explore the impact of Sc-rich atomic planes in …

Water Vapor Oxidation Of Sic Layer Of Tristructural Isotropic Particles, Visharad Jalan, Adam Bratten, Matthew Luebbe, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

Tri structural isotropic (TRISO) fuel particles, developed for use in high-temperature gas-cooled nuclear reactors, can be subjected to oxidizing environments in off-normal accident scenarios. In this study, surrogate TRISO fuel particles were oxidized at 1000–1350°C for 4 h in 20 kPa water vapor atmosphere balanced with ultrahigh-purity helium gas. The oxide scale morphology and thickness were studied via scanning electron microscopy, focused ion beam, and transmission electron microscopy. The oxide thickness increased as the oxidation temperature was increased. Although the oxide scale at 1000°C was completely amorphous, pockets of crystalline oxide were observed on particles oxidized at 1200 and 1300°C. …

Quantification Of Swelling In Hematite Pellets Reduced Using Hydrogen–Nitrogen Gas Mixture, Amogh Meshram, Yuri Korobeinikov, Xingwen Wei, Ronald J. O'Malley, Seetharaman Sridhar

Materials Science and Engineering Faculty Research & Creative Works

Iron ore pellets are reduced in a 50%H2–50%N2 1 atm gas mixture at 750, 800, 850, 900, and 950 °C while simultaneously documenting swelling (change in pellet radius) and weight change. Swelling increases with increasing temperature, with catastrophic swelling (>20% of reduction swelling index) observed at 850, 900, and 950 °C. As the pellet is reduced, the pellet radius increases until 40–50% reduction is achieved, followed by a decrease in diameter beyond 40–50% reduction at 750 and 850 °C. At 950 °C, the pellet radius continues to increase with additional pellet reduction without any subsequent decrease in diameter. Scanning …

Sic Addition To A Dual Phase High Entropy Ultra-High Temperature Ceramic, Rubia Hassan, William G. Fahrenholtz, Kantesh Balani, Gregory E. Hilmas, Jeremy Watts

Materials Science and Engineering Faculty Research & Creative Works

Dual phase (Hf,Ta,Ti,W,Zr)B2-(Hf,Ta,Ti,W,Zr)C high entropy ultra-high temperature ceramics were processed from commercial diboride and carbide powders with and without SiC additions. A 30-min hold at a maximum temperature of 1850 °C in spark plasma sintering resulted in a relative density of ∼95 %, which increased to ∼100 % with the addition of 7.5 wt.% SiC. The compositions did not reach chemical equilibrium under the given sintering conditions resulting in an inhomogeneous distribution of transition metals in both the boride and carbide phases. The addition of SiC improved densification by inhibiting grain growth, which reduced the grain size from 9.0 ± …

Pressureless Sintering And Properties Of Additively Manufactured Zrb2–Sic, Marharyta Lakusta, Nicholas M. Timme, Jeremy L. Watts, William G. Fahrenholtz, Gregory E. Hilmas, David W. Lipke

Materials Science and Engineering Faculty Research & Creative Works

Densification behavior, grain growth kinetics, mechanical and thermal properties of pressurelessly sintered zirconium diboride–silicon carbide (ZrB2–SiC) fabricated by extrusion of high solids loading pastes have been studied. The effects of sintering temperature (1600–2300°C), heating rate during constant heating rate sintering (10–50°C/min), and time during isothermal sintering (3–24 h) on density and grain size were examined. The apparent activation energy for densification was determined to be 940 ± 90 kJ/mol, suggesting lattice diffusion as the dominant sintering mechanism. Grain growth of both ZrB2 and SiC followed a normal grain growth power law with grain growth exponent n = 2 indicating diffusion-controlled …

Impact Of Quenching Intensity Conditions On Using A Finite Element Model To Investigate The Microstructure And Hardenability Of Low-Alloy Steel, J. S. Alabi, E. Heidari, M. F. Buchely, K. Chandrashekhara, S. N. Lekakh, R. J. O'Malley, V. Athavale, A. Kumar

Materials Science and Engineering Faculty Research & Creative Works

Quenching is one of the primary processes to improve mechanical properties in steels, particularly hardness. Quenching is well established for different geometries of individually treated steel components; while in-steam quenching of large diameter continuously cast steel bar has several specific features which are difficult and costly to experimentally optimize. The end-quench Jominy test has been used extensively to study the hardenability of different steel grades. Different numerical, analytical, and empirical models have been developed to simulate the Jominy process and to understand quenching of steels. However, it is not straight forward to translate experimental data from Jominy test on instream …

Progress Of Lisap-Mse: A Concept Of Producing Aluminum In-Situ On The Moon Through Molten Salt Electrolysis, Jacob N. Ortega, David Bayless, Daniel Stutts, Daoru Han, Todd P. Sander, Jeffrey Smith, Fateme Rezaei, William Schonberg

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper presents a concept of producing aluminum in-situ on the lunar surface, namely, the Lunar In-Situ Aluminum Production through Molten Salt Electrolysis (LISAP-MSE) method developed at Missouri University of Science and Technology. This paper aims to demonstrate the use of electro-deoxidation to reduce aluminum oxide (i.e., alumina) into aluminum and oxygen gas via electrolysis in a molten salt bath for the production of aluminum on the Moon. It is shown that with a steady supply of hydrogen chloride, this in-situ resource utilization (ISRU) method could supply several necessary materials consumed in the electro-deoxidation process except hydrogen chloride to produce …

Electrostatic Sorting Of Lunar Regolith Simulants For Sustainable Resource Utilization: Modeling And Characterization Of Particle Size Distribution, Abdullah Al Moinee, Peter Bachle, Kyle Newport, William Schonberg, David Bayless, Jeffrey Smith, Daoru Han, Fateme Rezaei

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

In pursuit of sustainable resource utilization on the Moon, this paper delves into modeling and characterization of particle size distribution (PSD) of lunar regolith simulants in an electrostatic system. A prototype electrostatic sieve was built and tested with four sample simulants mirroring properties of lunar mare and highland regolith. An alternating four-phase (90 degrees, 180 degrees, 270 degrees, 360 degrees) traveling square-wave was utilized for particle-directed transport to model the diverse trajectories of the particles. Numerically, we scrutinized how the distribution functions of the particles are manifested as the electrostatic field propagates, with a focus on three distinct particle ranges …

A Simple, Inexpensive Alkaline Method For Bacterial Dna Extraction From Environmental Samples For Pcr Surveillance And Microbiome Analyses, Abdulkarim Shwani, Bin Zuo, Adnan Alrubaye, Jiangchao Zhao, Douglas D. Rhoads

Poultry Science Faculty Publications and Presentations

DNA extraction for downstream molecular diagnostic applications can be an expensive, time-consuming process. We devised a method to quickly extract total bacterial DNA from environmental samples based on the sodium hydroxide lysis of cells with or without capture by magnetic beads for subsequent PCR or quantitative PCR. The final DNA extraction method using NaOH is extremely low-cost and can be completed in as little as 10 min at room temperature with dilution, or the DNA can be further purified using silica-coated paramagnetic beads. NaOH extraction was effective for Gram-negative and Gram-positive bacteria in samples from air, soil, sewage, food, laboratory …

Solidification Cracking In Additively Manufactured High Entropy Alloy Nicrcofe With V Or W, Andrew R. Walch

Dissertations, Master's Theses and Master's Reports

Recent sustainability efforts have reduced CO2 emissions from electricity generation by increasing operating temperatures and pressures in advanced ultra-supercritical (A-USC) power plants. However, the extreme operating conditions in these A-USC power plants require new high temperature materials. The recent study of nickel-based high-entropy alloys (HEA) represents the latest approach to meet the specifications for A-USC operations. A CALculation PHase Diagram (CALPHAD) driven Bayesian optimization method was used to design the composition of alloys composed of NiCrCoFe with V or W, which were fabricated via wire-based additive manufacturing to enable high throughput development. Although the alloy was designed to minimize solidification …

Influence Of Nanofiller Surface Treatment On Mechanical Properties Of Pyrolyzed Ceramic Nanocomposites, Laxmi Sai Viswanadha, Chenglin Wu, Jeremy Watts, Mohammad Naraghi

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

The brittleness and limited plastic deformation of ceramics restrict their applications. In this work, the effects of pristine (CNTP), functionalized (CNTOH, CNTCOOH) and silanized MWCNTs on the mechanical properties of Silicon Carbide obtained by pyrolyzing polycarbosilane SMP-10 were studied. Functionalization with 3-glycidoxypropyltrimethoxy was analyzed through dispersion stability, zeta potential, and EDS analyses, revealing increased silicon content and colloidal stability in silanized MWCNTs. However, silanized MWCNTs led to reduced mechanical properties in composites, while untreated MWCNTs (CNTP, CNTOH, CNTCOOH), showed a substantial increase in modulus by 74.2 %, 86.9 %, and 30.5 %, respectively. The observed enhancement in mechanical properties exceeded …

Experimental Investigation On Properties Of Sugarcane Bagasse Fiberboard Manufactured With Different Techniques, Amany G. Micheal Prof., Marianne Nabil Girgis Ass. Prof., Omar Mohasen Khalaf Eng.

Architectural Engineering

Within an ongoing research project investigating the use of sugarcane bagasse (SCB) to develop different building materials, this article adopts an experimental approach to determine the effect of the manufacturing technique on proposed composite fiberboards. Two different prototypes of composite fiberboards are developed using (SCB) as a natural fiber, and different matrices are tested. The epoxy resin and polyester resin are used as the alternative matrices. Fiberboards are proposed to be used as cladding boards or as internal furnishing units material instead of using MDF or HDF that exploit the usage of natural soft or hard wood that is unrecyclable, …

Phenolic Polymer Infiltration And Pyrolysis Process For Additively Manufactured Carbon/Peek Composites To Produce Carbon–Carbon Composites, S. Weiler, H. A. Haffner, K. Chandrashekhara, J. Watts, G. E. Hilmas, J. Bayldon, L. M. Rueschhoff

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Carbon–carbon composites are carbon fibers reinforced with carbon matrix and are classified as advanced materials well suited for high-temperature structural applications. Carbon–carbon composites are characterized by maintaining excellent mechanical properties and structural stability at high temperatures and have been used in aerospace application as nozzles, heatshields, and leading edge. However, conventional methods to manufacture carbon–carbon composites are costly and time-consuming. the aim of this work is to develop a method for creating additively manufactured (AM) carbon–carbon composites using a high-pressure re-infiltration process. in doing so, less infiltration cycles are required compared to a low-pressure re-infiltration, reducing the total manufacture time. …

Damage Initiation Of 15v38 Steel Bar During Square-To-Round Hot Rolling Process, Siva Sai Krishna Dasari, Henry Adekola Haffner, K. Chandrashekhara, Mario F. Buchley, Simon N. Lekakh, Ronald J. O'Malley

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Hot rolling processes have been extensively used to produce round bars by reducing the cross-sectional area of continuously cast steel. The current trend toward increasing productivity often requires a more aggressive reduction per pass. Establishing safe and optimized hot rolling parameters must be determined to avoid damage while deforming the specific steel composition. Understanding the damage mechanism during the metal forming process is vital for product quality. Herein, a combined experimental and simulation approach is developed to track the evolution potential damage during hot bar rolling. Hot tension tests are conducted on as-cast vanadium micro alloyed 15V38 steel at different …

Dual Airfoil Testing System, Zifeng Yang, Collin Charvat, Jack Stafford, Kyle Mathews, Logan Kelly

Mechanical and Materials Engineering Faculty Publications

A dual airfoil testing system includes a platform including a frame defining a chamber that is configured to receive a horizontal flow of air for testing a first airfoil and a second airfoil contained in the chamber and a control system including a controller to control a first attack angle stepper motor, a second attack angle stepper motor, at least one gap stepper motor, and at least one stagger stepper motor. The controller is configured to automatically control and adjust the stepper motors to control and adjust the attack angle of the first airfoil, the attack angle of the second …