Materials Science and Engineering Commons^™

Thermal And Electrical Properties Of (Cr,Mo,Ta,V,W)C High-Entropy Carbide Ceramics, Ali Sarikhani, Steven M. Smith, Suzana Filipovic, William G. Fahrenholtz, Gregory E. Hilmas

Materials Science and Engineering Faculty Research & Creative Works

The synthesis and characterization along with the resulting properties of fully dense (Cr,Mo,Ta,V,W)C high entropy carbide ceramics were studied. The ceramics were synthesized from metal oxide and carbon powders by carbothermal reduction, followed by spark plasma sintering at various temperatures for densification. Increasing the densification temperature resulted in grain growth and an increase in the lattice parameter. Thermal diffusivity increased linearly with testing temperature, resulting in thermal conductivity values ranging from ∼7 W/m•K at room temperature to ∼12 W/m•K at 200 °C. Measured heat capacity values matched theoretical estimates calculated using the Neumann-Kopp rule. Room temperature electrical resistivity decreased from …

Thermal And Mechanical Properties Of Zirconium Carbide Manufactured Via Ceramic On-Demand Extrusion, Clare Sabata, Yue Zhou, Jeremy L. Watts, Gregory E. Hilmas

Materials Science and Engineering Faculty Research & Creative Works

Zirconium carbide (ZrC) was fabricated by material extrusion additive manufacturing (AM) followed by pressureless sintering at 2000°C for two hours, achieving a relative density of 90.3 %. SEM analysis revealed grains of 4.6 ± 1.8 μm; XRD confirmed single phase ZrC. A stoichiometry of ZrC_0.92 was determined by XPS. Four-point flexure testing exhibited a strength of 331.3 ± 57.1 MPa and Young's modulus of 232.8 ± 13.1 GPa. Vickers hardness was 13.6 ± 1.0 GPa and 11.6 ± 0.5 GPa at 4.91 and 9.81 N, respectively. Indentation fracture resistance was 2.9 ± 0.2 MPa⋅m^1/2; Griffith analysis confirmed …

Improvement Of Mechanical And Corrosion Properties Of Weld In Stainless Steel In Crude Oil Tank By Using Nano-Fillers, Ali Abdulzahra Shanshoon

Al-Esraa University College Journal for Engineering Sciences

The aim of this study is to investigate the corrosion behavior and mechanical properties of welded steel exposed to gases emitted from crude oil reservoirs. In this study, two types of nanoparticles were used as fillers during welding to improve corrosion and mechanical properties. TiO₂ and SiO₂ nanoparticles were mixed with soldering oil in four mass concentrations of 0, 1, 2.5 and 5% by ultrasonic bath method and used as filler during the welding process. In order to prepare the samples, plain carbon steel with a thickness of 3 mm was used and they were welded together by …

Effect Of Heat Treatments On The Corrosion Resistance Of A Trip Steel And Its Evaluation By Non-Destructive Testing, Karla Ivette Vega-Nava, Ariosto Medina-Flores, Marco Antonio Espinosa-Medina, José Sergio Pacheco-Cedeño, Héctor Guillermo Carreón-Garcidueñas, Francisco Fernando Curiel-López, Jose Jaime Taha-Tijerina

Mechanical Engineering Faculty Publications

The development of advanced high-strength steels (AHSS) for the automotive industry requires optimizing the balance between mechanical properties and durability in aggressive environments. This study investigates the effects of two heat treatment routes on the microstructure and corrosion resistance of a transformation-induced plasticity (TRIP) steel (Fe-0.2C-1.75Mn-0.5Si-1Al). Route A includes a full austenitizing step at 1000 °C prior to intercritical annealing, whereas Route B omits this step and begins directly with intercritical annealing at 800 °C. Microstructural characterization (SEM/XRD), electrochemical assays, and eddy current tests were employed. The results revealed that Route A yields a homogeneous microstructure with 12.7% retained austenite, …

Investigation Of Portland Limestone Cement Blended With Biochar From Downdraft Gasification: Hydration Kinetics, Microstructure, Rheology, And Performance Mechanisms, Ugochukwu Ewuzie, Paul C. Ani, Abdulkareem O. Yusuf, Joseph D. Smith, Monday Uchenna Okoronkwo

Chemical and Biochemical Engineering Faculty Research & Creative Works

The widespread adoption of Portland Limestone Cement (PLC) in U.S. concrete production has necessitated research into commercially available supplementary cementitious materials (SCMs) for formulating high-performance, low-carbon blended binders with PLC. This study investigated the influence of biochar (BC) in biochar-PLC composites (CBCs), focusing on hydration kinetics, microstructure, rheology, pore-solution chemistry, compressive strength, and the underlying mechanisms. Biochar was produced via downdraft gasification at 850 °C and incorporated into PLC at 5, 7, and 10% substitution by mass. Isothermal calorimetry and hydration data modeled using the Knudsen equation revealed that BC retarded early hydration but improved hydration degree and later-age heat …

Effect Of Elemental Additions On The Microstructure, Macrostructure, And Mechanical Properties Of Gray Iron, August E. Rautmann

College of Graduate Studies: Theses & Dissertations

Gray iron is composed primarily of an iron matrix and flake graphite, with the higher percentage of volume taken up by the iron matrix. The iron matrix is the transformation product of austenite, and this prior austenite structure is understood to affect the final grain structure. Grain structure affects the properties of a metal, with a finer structure recognized as beneficial for most properties. Thus, the refinement of austenite structure has potential in improving the material properties of gray iron. This study aims to advance the limited knowledge about the control of austenite grain size via elemental additions. Building off …

Effect Of Niobium Addition On Corrosion Behavior, Mechanical Properties, And Microstructures Of U6zr Alloys In An Aerated Environment, Masrukan Masrukan, Djati Handoko, Dede Djuhana, Rohmad Sigit, M. Husna Al Hasa, Wisnu Ari Adi, Siti Mardiah

Makara Journal of Science

The effect of Nb addition on the corrosion behavior of U–6Zr alloys within an aerated, demineralized water (DW) environment (pH 5.61) and its correlation of this addition with the mechanical and microstructural properties of the alloys were investigated. The U–6Zr–xNb alloys (x = 1, 4, and 7 wt.%) were synthesized by arc-melting U, Zr, and Nb. Additionally, the samples were mounted and polished, after which they were subjected to electrochemical corrosion analysis using a potentiostat. This evaluation was conducted in a DW medium (pH 5.6), representing an aerated atmosphere, at room temperature (27°C) and a potentiodynamic scan rate of 1 …

The Structure And Properties Of Er2o3 And Yb2o3 Based Ceramic Materials, Sintered Under High Pressure, Vladimir S. Urbanovich, Vadim D. Zhivulko, Eygeniy N. Poddenezhny, Ekaterina E. Trusova, Vladimir S. Niss

CHEMISTRY AND CHEMICAL ENGINEERING

The aim of the work was to obtain high-density optically transparent ceramic samples by sintering cubic modification Er₂O₃ and Yb₂O₃ oxides micropowders at the pressure of 7 GPa and the heating current power of 0.6–1.0 kW, which was demonstrated. Non-monotonic dependence of the density on the heating current power has been established. The maximum density values of 9.2 g/cm³ (Er₂O₃) and 9.8 g/cm³ (Yb₂O₃) were achieved at the power of 0.8 and 0.9 kW, respectively. During sintering, the cubic phase partially transforms into the …

Material Extrusion 3d Printing Of Metal Alloy: Material, Methods And Application., Sihan Zhang

Electronic Theses and Dissertations

Material extrusion (MEX) additive manufacturing presents a promising pathway for producing metal components with complex geometries while avoiding the safety hazards associated with loose powder handling in conventional metal additive manufacturing processes. This dissertation investigates the development and optimization of MEX processes for aluminum alloys, addressing critical challenges in feedstock formulation, printing parameter optimization, and post-processing strategies. Three distinct approaches were explored to advance the capabilities of aluminum MEX: filament-based processing of 6061 aluminum, paste-based extrusion of 6061 aluminum, and development of a novel aluminum-magnesium-tin alloy system for space manufacturing applications. The filament-based approach successfully demonstrated the production of 6061 …

Magnetically Impelled Arc Butt Welding And Straight Tube Butt Welding Analysis Of Boiler Grade Tube Joints, Santhosh Kumar S

Theses and Dissertations

Boiler-graded tubes of T11, T12, T91, and T92 materials with a thickness of 4.5 mm thick and 44.5 mm outer diameter were selected for the Straight Tube Butt Welding process using Hot Wire (STBW-HW) and Cold Wire (STBW-CW) conditions. Moreover, the research investigates and compares the welding characteristics of dissimilar T11 and T91 boiler-graded tubes using STBW - HW & Magnetically Impelled Arc Butt (MIAB) welding techniques. Similar and dissimilar welding was performed in STBW – HW & CW conditions.

In dissimilar welding, the tensile strength was higher in the T11-T91 STBWHW joints of 663 MPa than in the T12-T92 …

Compositionally Complex Diborides: Competing Solubility During Sintering And Properties, Laura Silvestroni, Carlo Baldisserri, Jacopo Matteo Tabaglio, Nicola Gilli, Jeremy Watts, Steven M.I. Smith, Gregory E. Hilmas, William G. Fahrenholtz

Materials Science and Engineering Faculty Research & Creative Works

An ultra-high temperature ceramic based on ZrB2, TiB2, and SiC was hot pressed to full density at 1850 °C. Addition of 5 vol% of different metal-compounds, in the form of HfC, VC, NbC or CrB2, increased the densification temperature to 1910 °C. The resulting compositionally complex ceramics had homogeneous microstructures with boride grains exhibiting core-shell features. The shell was a solid solution containing variable amounts of the three metals. Notably, TiB2 remained as a discrete phase in the reference material and in the presence of the V- and Cr- based additions, whilst it dissolved into the main ZrB2-based grains for …

Understanding Firn Dynamics: Modeling And Microstructure From East Antarctica, Ilyse Horlings

Dartmouth College Ph.D Dissertations

Glacier ice is formed from the accumulation of snow and its compaction through a transitional material called firn. Firn dynamics are fundamentally influenced by climatic factors, such as temperature and snow accumulation rate, and so are crucial for understanding a number of cryospheric applications. For example, ice-sheet mass loss contributions to sea-level rise from repeat satellite-altimetry observations depend on calculating firn density and its evolution. Past atmospheric gases in ice core bubbles are often younger than the surrounding ice, and their exact age depends on how firn closes off interconnected pores to become impermeable. Models often estimate bulk properties, such …

Effect Of Alloying Additions On Austenite Refinement In Nickel-Alloyed Ductile Cast Irons, Adnan Adib Aahamed

College of Graduate Studies: Theses & Dissertations

The benefits associated with the application of ductile irons are significantly attributed to the control of microstructures, with refinement of austenitic matrix during solidification playing a significant role. Nickel alloyed ductile irons are attractive due to their potential for high ductility and suitability for potential high-temperature applications with stable austenitic microstructure. Refinement of austenite grain structure is thus important to enhance the mechanical properties of the alloyed ductile iron. This research investigates the impact of in-mold additions of different alloying elements on the austenite morphology and grain refinement of nickel-alloyed ductile iron along with the associated mechanical properties. A hypoeutectic …

Hydrogen Permeation In Iron-Chromium-Aluminum (Fecral) Alloys And The Effects Of Microstructure And Surface Oxide, Nathan T. Gehmlich, Thomas F. Fuerst, Hanns Gietl, Chase N. Taylor, Joshua Rittenhouse, Haiming Wen, M. Nedim Cinbiz

Materials Science and Engineering Faculty Research & Creative Works

Iron–chromium–aluminum (FeCrAl) class alloys are candidates for use as cladding for accident-tolerant fuels and moderators. In this context, hydrogen isotope permeation in FeCrAl alloys is an important material property. In the present work, the apparent permeability, effective diffusivity, and apparent solubility of hydrogen in the FeCrAl alloys C26M and Kanthal D (KD) were measured with gas-driven hydrogen permeation. Permeation measurements were conducted at temperatures of 400 to 700 °C and at gas-driven pressures from 1 to 100 kPa. In particular, the effect of grain size on hydrogen transport was studied with KD samples with three different microstructures: nanocrystalline (NC), ultra-fine …

A Novel Technique For Improved Measurement Of Graphite And Inclusions In Ductile Iron Contaminated By Boron, Chase Schroeder, Colleen Lehrer, Simon Lekakh, Laura Bartlett

Materials Science and Engineering Faculty Research & Creative Works

The highly heterogeneous microstructure of ductile iron in casting includes graphite particles, non-metallic inclusions, microporosity, and other features, such as carbides distributed in the ferrite–pearlite matrix. Determination and comprehensive quantification of microstructural features are practically important however challenging. An advanced methodology based on an automated SEM/EDX analysis was developed and compared to the standard optical imaging method. In addition to backscattered electron contrast, sensitive to atomic number, a novel methodology added EDX data to identify and classify the multiple structural features at micron resolution thresholding. To quantify the shape of individual phases, the eight chord raster algorithms was used and …

Rheology Of Alumina Suspensions Subjected To Alternating Current Electric Fields For Freeze-Casting, Sivakumar Chithamallu, Ruksana Baby, Jacob L. Jones, Dipankar Ghosh

Mechanical & Aerospace Engineering Faculty Publications

Alternating current (AC) electric field can extrinsically tune freeze‐cast microstructure, originating from field‐induced increase in viscosity of ceramic suspensions. However, the changes that occur in a ceramic suspension and rheological behavior, ultimately affecting freeze‐cast microstructure, are not well understood. Moreover, the effects of AC electrokinetic forces and temperature on viscosity need to be decoupled. The viscosity and temperature of ceramic suspensions subjected to AC field and direct heating were measured, revealing that the increase in viscosity is due to AC dielectrophoretic forces rather than field‐induced heating of suspension. The shear thinning behavior of suspensions characterized using a power‐law model reveals …

Assessing Porosity Limit In Freeze-Cast Sintered Lithium Titanate (Li₄Ti₅O₁₂) Materials, Rohan Parai, Dipankar Ghosh

Mechanical & Aerospace Engineering Faculty Publications

This study aims to assess the lower limit of porosity that can be achieved in freeze-cast sintered lithium titanate (LTO) materials while maintaining the characteristic pore directionality. LTO materials were fabricated with solid loading varying in the range of 30–37 vol.%. Sucrose and cationic dispersant were used to vary viscosity and total solute concentration in the aqueous LTO suspensions. Two series of suspension compositions were selected for freeze-casting. In one series, aqueous suspensions were prepared by mixing deionized (DI) water, sucrose, and LTO powder, while in the other series, aqueous suspensions were prepared by mixing DI water, sucrose, cationic dispersant …

Understanding The Influence Of Applied Magnetic Field On Aluminum Alloys: Implications On Strength, Precipitate Development And Diffusion Of Solutes, Damilola David Alewi

Theses and Dissertations--Chemical and Materials Engineering

The processing of certain metals and alloys under magnetic fields presents a promising yet underexplored frontier for controlling microstructure alongside improving physical and mechanical properties. Magnetic fields can be strategically applied at different stages of materials processing, from melting and solidification to subsequent heat treatments to achieve targeted properties in materials. Although magnetic fields have been found to aid changes in microstructural evolution and phase equilibria in ferrous materials, there is limited application of this technique in non-ferrous material systems. This dissertation aims at contributing to the understanding of the influence of magnetic field on the mechanical properties and solid-state …

Complex Precipitation Behavior In A Co-Free High Entropy Alloy During Aging, Matthew Luebbe, Fan Zhang, Jonathan D. Poplawsky, Jiaqi Duan, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

High entropy alloys (HEAs) demonstrate high strength, thermal stability, and irradiation resistance, making them desirable for applications in nuclear reactors and other harsh environments. Many existing HEAs contain cobalt (Co), which makes them unsuitable for nuclear applications due to the long-term activation of Co. A previously studied Co-free alloy, (Fe_0.3Ni_0.3Mn_0.3Cr_0.1)₈₈Ti₄Al₈, exhibits high strength but compromised ductility due to its network of brittle precipitates upon aging. This work investigates the formation mechanism and evolution of the precipitates, including L1₂ (Ni₃Ti type, ordered face-centered cubic …

Computational Modeling Of High Yttrium Refractory High Entropy Alloy Microstructures, Kaleb C. Ryan, Marissa M. Baker

College of Engineering Summer Undergraduate Research Program

Refractory high entropy alloys (RHEAs) are advanced metals made up of five or more principal elements in roughly equal amounts. The microstructural effects of alloying with yttrium as a principal element for RHEAs are currently not well understood. This project compared RHEA microstructures from literature with simulations using the High Entropy Alloy Predicting Software (HEAPS), which computes 10 screening criteria to predict the microstructure of a RHEA composition. The accuracy of HEAPS predictions was assessed by comparing them with experimentally validated microstructures found in literature. A combination of criteria was found to have a 95.8% accuracy rate, and a new …

Deep-Learning Based Microstructure Reconstruction And Generation, Cameron J. Maloney, Lucas Taliaferro

College of Engineering Summer Undergraduate Research Program

Characterizing the microstructural behavior of materials is crucial for understanding their properties and performance. Traditional imaging methods, such as optical microscopy and electron microscopy, are effective but costly and time-consuming. Computational approaches can reduce costs and time while expanding the accessibility of microstructural analysis through the generation of new microstructure images. Traditional computational approaches, namely descriptor-based approaches, are slow but effective in low-data scenarios. Modern approaches use machine learning (ML), which is faster but often requires a lot of data to approach the performance of descriptor-based methods. This research leverages a special data-efficient Generative Adversarial Network (GAN) architecture to artificially …

Intrinsic Manipulation Of Microstructure And Strength Of Ice-Templated Lithium Titanate, Rohan Parai

Mechanical & Aerospace Engineering Theses & Dissertations

This dissertation focuses on developing a fabrication landscape first time ever for directionally porous lithium titanate (LTO) materials using ice-templating technique. Ice-templating, a promising fabrication technique for porous ceramics, enables the formation of sintered structures with anisotropic pores that are aligned to improve mechanical stability of materials.

The work presented in this dissertation addresses advancements in tuning the porosity, strength, and microstructural characteristics of ice-templated LTO materials through adjustments of intrinsic variables, including sucrose as a water-soluble additive, variations in freezing front velocity, solute concentration, and solid loading. First, this study demonstrated that adding sucrose in LTO suspensions increased the …

Engineering The Properties Of Magnesium Aluminate Spinel Through Solid State Solutions, Robin Conner

All Theses

Magnesium aluminate spinel solid state solutions were prepared via the coprecipitation method and calcined in air at 900 °C for 2 h. The manipulation of magnesium aluminate spinel’s microstructure through the formation of solid state solutions with zinc and gadolinium substituting for magnesium was investigated. X-ray diffraction (XRD) and attenuated total reflectance Fourier transform infrared spectroscopy (ATR FTIR) confirmed the formation of a single cubic crystalline phase. The luminescence properties were investigated by radioluminescence (RL) under X-ray excitation and thermoluminescence (TL) measurements. In the case of zinc, all concentrations of the solid state solutions showed similar luminescence with bands at …

Anomalous Of Resistance And Magnetic Susceptibility At 280-310 K And Ambient Pressure In Bismuth Cuprates Synthesized By Solar Energy, Dilbara Dj. Gulamova, Elyor B. Eshonkulov, Valeriya R. Li, Grigor I. Mamniashvili, Timur I. Gulamov

CHEMISTRY AND CHEMICAL ENGINEERING

In order to obtain the full content of high-temperature superconducting phases using the “Super Fast Alloys Quenching” technology in the Large Solar Furnace (Parkent), precursors of bismuth cuprates of the series Bi_1,7Pb_0,3Sr₂Ca_(n-1)Cu_nO_y, n=3-30 were synthesized. Methods for study the properties of precursors are presented. The oriented nano-sized microstructure and layered structure of nanocrystalline nuclei are shown. The phase composition of the precursors at the beginning of the series (n=3-5) is represented by X-ray amorphous and crystalline phases. An increase in the content of CaO and CuO destabilizes the …

Ijmc/Fef Student Research Competition: Understanding The Effect Of Boron On Graphite Nodularity And Distribution In Ductile Iron Castings, Chase Schroeder, Colleen Lehrer, Simon Lekakh, Laura Bartlett

Materials Science and Engineering Faculty Research & Creative Works

Ductile iron is renowned for its superior mechanical properties, higher strength, and ductility, combined with excellent castability and the economy of using a scrap melting process. The matrix structure as well as morphology and distribution of graphite nodules significantly influences mechanical properties of as-cast ductile iron. Boron contamination of the scrap supply has presented some difficulties in controlling the microstructure and mechanical properties of certain gray and ductile iron grades. In the current study, the effect of boron levels up to 95 ppm was determined on graphite nodularity and distribution in as-cast ductile iron castings as a function of section …

Pressureless Sintering And Properties Of Additively Manufactured Zrb2–Sic, Marharyta Lakusta, Nicholas M. Timme, Jeremy L. Watts, William G. Fahrenholtz, Gregory E. Hilmas, David W. Lipke

Materials Science and Engineering Faculty Research & Creative Works

Densification behavior, grain growth kinetics, mechanical and thermal properties of pressurelessly sintered zirconium diboride–silicon carbide (ZrB2–SiC) fabricated by extrusion of high solids loading pastes have been studied. The effects of sintering temperature (1600–2300°C), heating rate during constant heating rate sintering (10–50°C/min), and time during isothermal sintering (3–24 h) on density and grain size were examined. The apparent activation energy for densification was determined to be 940 ± 90 kJ/mol, suggesting lattice diffusion as the dominant sintering mechanism. Grain growth of both ZrB2 and SiC followed a normal grain growth power law with grain growth exponent n = 2 indicating diffusion-controlled …

Fabrication Of Smooth Sac305 Thin Film Via Magnetron Sputtering, M. Ojha, A. A. Elmustafa

Mechanical & Aerospace Engineering Faculty Publications

SAC305 (96.5 wt% Sn, 3 wt% Ag, 0.5 wt%Cu) solder is increasingly becoming popular due to its reliability good characteristics and performance in addition to the environmental concerns and regulations that restrict the use of lead in nano/microelectronic products. In nano/microelectronics, manufacturing smooth solder coatings free of defects such as voids and cracks, which can compromise joint reliability is crucial. Magnetron sputtering offers a high degree of control over film thickness and composition, resulting in films with excellent uniformity and adhesion. Despite these advantages, fabricating continuous and robust SAC305 films using magnetron sputtering remains a difficult task with limited research …

The Characterization And Nanomechanical Properties Of Microstructurally Complex Systems, Kerry Ann Baker

Theses and Dissertations--Chemical and Materials Engineering

Since the dawn of civilization, the use of metals has played an integral role in the evolution of human society. Over the years, and with the introduction of new engineering and science, we have learned how to combine metals to create new metallic systems. We have expanded our understanding of dealloying and chemical reactions, and, in doing so, we created nanoporous metals. Our use of metals has evolved from basic alloys such as bronze and steel to more complex alloys such as multi-principal element alloys. Nanoporous gold is an advanced metallic system that can be created through the dealloying process. …

Microstructural Investigation Of The Influence Of Geometry On The Mechanical Reliability Of Additively Manufactured Metals, Tracy Connor Varney

Theses and Dissertations--Chemical and Materials Engineering

The adoption of additive manufacturing across a wide range of fields is ever-increasing, allowing for solutions that were previously impossible to achieve. This dissertation demonstrates the wide range of macro- and micro- characterization techniques used to investigate several precipitation strengthened AM alloy systems. While AM allows for nearly unlimited design freedom, this brings along its own issues as the interplay between scan strategy and part geometry is less well known. In this work, a novel thin-wall dogbone geometry was utilized to study one type of complex geometry observed in a large portion of AM focused designs. The mechanical behavior of …

Processing, Stability, And High-Temperature Properties Of Doped Lacro3-Based Refractory Ceramics And Composites For Harsh Environments Sensing Applications, Javier A. Mena

Graduate Theses, Dissertations, and Problem Reports (ETD)

In order to test and monitor the operational stability and conditions of various energy, transportation, and manufacturing systems and their components, accurate sensors capable of operating at temperatures over 1000 °C in various environments for long durations are required. In addition, many of these harsh environmental systems do not permit sensors to be directly inserted into the environment, so the sensors need to be embedded into the surrounding support or thermal protective materials. Some technological and industrial applications that require the use of harsh environment conditions sensing include nuclear and chemical reactors, jet engines, heavyduty gas turbines, rotating bearings in …