Aerospace Engineering Commons^™

Manufacturability And Analysis Of Topologically Optimized Continuous Fiber Reinforced Composites, Jesus A. Ferrand

Doctoral Dissertations and Master's Theses

Researchers are unlocking the potential of Continuous Fiber Reinforced Composites for producing components with greater strength-to-weight ratios than state of the art metal alloys and unidirectional composites. The key is the emerging technology of topology optimization and advances in additive manufacturing. Topology optimization can fine tune component geometry and fiber placement all while satisfying stress constraints. However, the technology cannot yet robustly guarantee manufacturability. For this reason, substantial post-processing of an optimized design consisting of manual fiber replacement and subsequent Finite Element Analysis (FEA) is still required.

To automate this post-processing in two dimensions, two (2) algorithms were developed. The …

Application Of Direct Feedback Tunable Diode Laser Absorption Spectroscopy Within A Hybrid Rocket Combustor, Connor Becnel

LSU Master's Theses

With interest in space travel and space-related science increasing in recent years, significant efforts to reduce the cost and increase the safety of rocket motors have become commonplace. Liquid rockets are currently the most commonly used system, but there is interest in the reduced complexity of hybrid rockets. For these hybrid rocket motors to become the norm, extensive research on their complex boundary layer combustion needs to be performed. Modeling these hybrid systems is of much interest to companies developing rocket motors; ultimately, small-scale experiments will help validate their behavior. This paper covers the application of a near-infrared tunable diode …

Study Into The Sensitity Of The G-H Method To Blending Distance, Cory Goates, Doug Hunsaker

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A numerical lifting-line method (implemented in an open-source software package) is presented which can accurately estimate the aerodynamics of wings with arbitrary sweep, dihedral, and twist. Previous numerical lifting-line methods have suffered from grid convergence challenges and limitations in accurately modeling the effects of sweep, or have relied on empirical relations for swept-wing parameters and have been limited in their application to typical wing geometries. This work presents novel improvements in accuracy, flexibility, and speed for complex geometries over previous methods. In the current work, thin-airfoil theory is used to correct section lift coefficients for sweep, providing a more general …

Multiple Discharges Before Leader Inception In Long Air Gaps Under Positive Switching Impulses, Xiangen Zhao, Juhyeong Lee, Gang Liu, Lei Jia, Yang Liu, Junjia He, Yaping Du

Mechanical and Aerospace Engineering Faculty Publications

There are multiple corona bursts before leader inception when the rising rate of the applied voltage or electric field is not sufficiently high enough in long positive sparks. In existing studies, no attention has been paid to whether these corona bursts occur in the same location, and they are mostly considered directly as belonging to the same discharge. However, this paper presents that in a typical rod-plate long air gap, the multiple corona bursts before leader inception are distributed in at least two different locations, and the highest probability of three discharges occurs. Also, the discharge occurs with the highest …

Seal For A Wave Rotor Disk Engine, Christopher Tait, Pejman Akbari, Brian Sell, Marc D. Polanka

AFIT Patents

A unique seal for a wave rotor disk engine is disclosed herein. The seal is operable for sealing a region between a rotor and a rotor casing. The seal is spring loaded and will engage with the tip of the rotor to reduce pressure loss within the wave rotor disk engine.

Impulse Measurement Methods For Pulsed Laser Ablation Propulsion, Ishaan Mishra, Scott Kirkpatrick

Rose-Hulman Undergraduate Research Publications

Pulsed laser ablation propulsion has the potential to revolutionize space exploration by eliminating the requirement of a spacecraft to carry its propellant and power source as the high-power laser is situated off-board. More experimentation needs to be done to optimize this propulsion system and understand the mechanisms of thrust generation. There are many methods used to calculate the impulse imparted in pulsed laser ablation experiments. In this paper, key performance parameters are derived for some of the impulse measurement methods used in ablation propulsion experiments. Regimes discussed include the torsional pendulum system, simple pendulum system, and solid and liquid microspheres.

A Comparative Performance Analysis Of The Novel Turboaux Engine With A Turbojet Engine, And A Low-Bypass Ratio Turbofan Engine With An Afterburner, Kaleab Fetahi, Sharanabasaweshwara A. Asundi, Arthur C. Taylor

Mechanical & Aerospace Engineering Faculty Publications

Presented herein is a comparative performance analysis of a novel turbofan engine with an auxiliary combustion chamber, nicknamed the TurboAux engine, against a turbojet engine, and a low bypass ratio turbofan engine with an afterburner is presented. The TurboAux engine is an adaption of the low-bypass ratio turbofan engine, but with secondary combustion in an auxiliary bypass annular combustion chamber for thrust augmentation. The TurboAux engine is envisioned with the desire to facilitate clean secondary burning of fuel at temperatures higher than in the main combustion chamber with air exiting the low-pressure compressor. The comparative study starts by analyzing the …

Machine Learning In Aerodynamic Shape Optimization, Jichao Li, Xiaosong Du, Joaquim R.R.A. Martins

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Machine learning (ML) has been increasingly used to aid aerodynamic shape optimization (ASO), thanks to the availability of aerodynamic data and continued developments in deep learning. We review the applications of ML in ASO to date and provide a perspective on the state-of-the-art and future directions. We first introduce conventional ASO and current challenges. Next, we introduce ML fundamentals and detail ML algorithms that have been successful in ASO. Then, we review ML applications to ASO addressing three aspects: compact geometric design space, fast aerodynamic analysis, and efficient optimization architecture. In addition to providing a comprehensive summary of the research, …

Enabling Ultrathick Electrodes Via A Microcasting Process For High Energy And Power Density Lithium-Ion Batteries, Tazdik Patwary Plateau, Hiep Pham, Yaqi Zhu, Ming-Chuan Leu, Jonghyun Park

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Thickening electrodes is one effective approach to increase active material content for higher energy and low-cost lithium-ion batteries, but limits in charge transport and huge mechanical stress generation result in poor performance and eventual cell failure. This paper reports a new electrode fabrication process, referred to as µ-casting, enabling ultrathick electrodes that address the trade-off between specific capacity and areal/volumetric capacity. The proposed µ-casting is based on a patterned blade, enabling facile fabrication of 3D electrode structures. The study reveals the governing properties of µ-casted ultrathick electrodes and how this simultaneously improves battery energy/power performance. The process facilitates a short …

Additive Manufacturing Of Complexly Shaped Sic With High Density Via Extrusion-Based Technique – Effects Of Slurry Thixotropic Behavior And 3d Printing Parameters, Ruoyu Chen, Adam Bratten, Joshua Rittenhouse, Tian Huang, Wenbao Jia, Ming-Chuan Leu, Haiming Wen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Additive manufacturing of dense SiC parts was achieved via an extrusion-based process followed by electrical-field assisted pressure-less sintering. The aim of this research was to study the effect of the rheological behavior of SiC slurry on the printing process and quality, as well as the influence of 3D printing parameters on the dimensions of the extruded filament, which are directly related to the printing precision and quality. Different solid contents and dispersant- Darvan 821A concentrations were studied to optimize the viscosity, thixotropy and sedimentation rate of the slurry. The optimal slurry was composed of 77.5 wt% SiC, Y2O3 and Al2O3 …

A Study Of Ship Airwakes Using Dual Plane Stereoscopic Piv, Guillermo Mazzilli

Doctoral Dissertations and Master's Theses

The airwake of a model Simple Frigate Shape 2 (SFS2) was studied in a low-speed wind tunnel. This airwake was measured using a novel time-dependent, dual plane, stereoscopic particle image velocimetry approach. Two flow planes over the flight deck, one parallel and one perpendicular to the free-stream were simultaneously measured. Measurements were carried out over four such pairs of streamwise-spanwise plane combinations. Additionally, the airwake with and without a simulated atmospheric boundary layer (sABL) was studied. The synchronicity of the measurements were taken advantage of to carry out conditional averages of the flow field to isolate and study certain flow …

Passive, Self-Healable, Dielectric Elastomers For Structural Health Monitoring, Nicholas Smith

Doctoral Dissertations and Master's Theses

NASA maintains the ability to track a large majority of objects in Earth’s orbit, however lack the ability to track objects smaller than five centimeters in diameter. These untrackable objects represent a significant danger to inflatable structures. This work seeks to synthesize and fabricate a self-healable, passive, dielectric elastomer impact sensor for structural health monitoring on inflatable space structures subject to impact by micrometeoroids and orbital debris. In a setting in which impact repairs can be extremely costly, the implementation of such a technology would not only alert personnel of such an event but would also serve to decrease the …

Aircraft Engine Particulate Matter Emissions From Sustainable Aviation Fuels: Results From Ground-Based Measurements During The Nasa/Dlr Campaign Eclif2/Nd-Max, Tobias Schripp, Bruce E. Anderson, Uwe Bauder, Bastian Rauch, Joel C. Corbin, Greg J. Smallwood, Prem Lobo, Ewan C. Crosbie, Michael A. Shook, Richard C. Miake-Lye, Zhenhong Yu, Andrew Freedman, Philip D. Whitefield, Claire E. Robinson

Chemistry Faculty Research & Creative Works

The use of alternative jet fuels by commercial aviation has increased substantially in recent years. Beside the reduction of carbon dioxide emission, the use of sustainable aviation fuels (SAF) may have a positive impact on the reduction of particulate emissions. This study summarizes the results from a ground-based measurement activity conducted in January 2018 as part of the ECLIF2/ND-MAX campaign in Ramstein, Germany. Two fossil reference kerosenes and three different blends with the renewable fuel component HEFA-SPK (Hydroprocessed Esters and Fatty Acids Synthetic Paraffinic Kerosene) were burned in an A320 with V2527-A5 engines to investigate the effect of fuel naphthalene/aromatic …

Sme Coffee Hour: Human Factors: Dirty Dozennorms And Complacency, Linda Vee Weiland

Publications

Presentation about the relevance between communication, language, complacency and norms related to flight safety.

Validation And Verification Of The Wray-Agarwal Turbulence And Algebraic Transition Models For 2d External Airfoil Flows, Dean Ryan-Simmons

McKelvey School of Engineering Graduate Student Theses & Dissertations

Validation and verification benchmark test cases are employed in computational fluid dynamics (CFD) to determine the best practices in application of various CFD tools. These cases focus on the geometry modeling, mesh generation, numerical algorithms, and turbulence models to ensure consistent and accurate numerical simulation of physical phenomena. Assessing model accuracy is essential to identify areas of improvement in various turbulence models. Flow past several symmetric NACA airfoils, namely NACA 0012, NACA 0015 and NACA 0018 are standard test cases for validating and evaluating turbulence models’ accuracy since the experimental data is available for these airfoils. Available wind tunnel data …

Digital Twins In Advanced Manufacturing To Enhance Manufacturing Efficiency, Max Kirkpatrick

Theses and Dissertations

Digital Twins of manufacturing systems are an emerging tool for improvement, optimization, and monitoring of physical manufacturing systems. The idea of representing physical systems with digital depictions has been prevalent since the early days of Computer Aided Design (CAD), but recently the concept of a Digital Twin has been expanded to encapsulate more than just a digital model of a design. Instead, the Digital Twin offers a unique, comprehensive, and real-time toolset for analysis and improvement of physical systems. These tools can be used to improve system efficiency, perform “what-if” analyses, virtually commission manufacturing equipment, analyze system performance in real …

Predicting Defects In Laser Powder Bed Fusion Using In-Situ Thermal Imaging Data And Machine Learning, Sina Malakpour Estalaki, Cody S. Lough, Robert G. Landers, Edward C. Kinzel, Tengfei Luo

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Variation in the local thermal history during the Laser Powder Bed Fusion (LPBF) process in Additive Manufacturing (AM) can cause micropore defects, which add to the uncertainty of the mechanical properties (e.g., fatigue life, tensile strength) of the built materials. In-situ sensing has been proposed for monitoring the AM process to minimize defects, but successful minimization requires establishing a quantitative relationship between the sensing data and the porosity, which is particularly challenging with a large number of variables (e.g., laser speed, power, scan path, powder property). Physics-based modeling can simulate such an in-situ sensing-porosity relationship, but it is computationally costly. …

Assessment Of Iso-Ahola’S Theory Of Tourism Motivation On Willingness To Fly As A Point-To-Point Suborbital Space Tourist, Brian T. Musselman

Doctoral Dissertations and Master's Theses

Suborbital space tourism involves flight in an air vehicle to an altitude exceeding 100 kilometers (62 miles). This altitude is referred to as the Karman Line and the edge of space. Point-to-point space travel is transportation in an air vehicle where the vehicle flies around the earth in space to decrease the time to travel from one point on the earth’s surface to another point on the earth’s surface. The commercial space flight industry has a vision for point-to-point space travel.

The study aimed to assess the influence of the four dimensions of Iso-Ahola’s (1982) theory of tourism motivation on …

A Data Driven Modeling Approach For Store Distributed Load And Trajectory Prediction, Nicholas Peters

Doctoral Dissertations and Master's Theses

The task of achieving successful store separation from aircraft and spacecraft has historically been and continues to be, a critical issue for the aerospace industry. Whether it be from store-on-store wake interactions, store-parent body interactions or free stream turbulence, a failed case of store separation poses a serious risk to aircraft operators. Cases of failed store separation do not simply imply missing an intended target, but also bring the risk of collision with, and destruction of, the parent body vehicle. Given this risk, numerous well-tested procedures have been developed to help analyze store separation within the safe confines of wind …

Understanding Unsteady Corner Separation Within Wing-Body Junction Flows, Paul G. Winner

Doctoral Dissertations and Master's Theses

Wing-body junction flows, formed at the interface between a wing and fuselage surface, are a complex, coupled, three-dimensional, turbulent flow field. This thesis focused on the unsteady corner separation that develops at the trailing edge of this wing-body junction under certain conditions. A NACA 0015 wing mounted on a flat plate at an angle of attack of 13°was used as the model junction flow field. The wing had an aspect ratio of 8 with a linear washout twist of 15°. The Reynolds number based on the wing chord was Re_c = 4.5 × 10⁵. Time-dependent stereoscopic particle …

Machine Learning To Predict Warhead Fragmentation In-Flight Behavior From Static Data, Katharine Larsen

Doctoral Dissertations and Master's Theses

Accurate characterization of fragment fly-out properties from high-speed warhead detonations is essential for estimation of collateral damage and lethality for a given weapon. Real warhead dynamic detonation tests are rare, costly, and often unrealizable with current technology, leaving fragmentation experiments limited to static arena tests and numerical simulations. Stereoscopic imaging techniques can now provide static arena tests with time-dependent tracks of individual fragments, each with characteristics such as fragment IDs and their respective position vector. Simulation methods can account for the dynamic case but can exclude relevant dynamics experienced in real-life warhead detonations. This research leverages machine learning methodologies to …

Pace Oci Short-Wave Infrared Detection Assembly Frequency-Dependent Linearity Characterization And Uncertainty Analysis, Kenneth J. Squire, Jacob Hedelius, David K. Moser, James Q. Peterson, Eric T. Gorman, Emily Kan, D. Brent Mott, Ulrik B. Gliese, Gerhard Meister

Space Dynamics Laboratory Publications

The Ocean Color Instrument (OCI), the primary payload of the Plankton, Aerosol, Cloud, ocean Ecosystem (PACE) observatory, will collect data to monitor the health of Earth’s oceans and atmosphere. The Short-Wave Infrared (SWIR) Detection Assembly (SDA) was built and characterized by the Utah State University Space Dynamics Laboratory (SDL) and is a subsystem of OCI. The SDA measures seven bands centered at 940, 1038, 1250, 1378, 1615, 2130, and 2260 nm, with standard- and high-gain varieties for the 1250 and 1615 nm bands, resulting in nine total detection configurations in the SWIR. The delivery of high-quality science data is critically …

Infrared Spectral Responses Of The Ocean Color Instrument (Oci) Pre-Assembly And Integration, Jacob K. Hedelius, Kenneth J. Squire, James Q. Peterson, Branimir Blagojević, Ulrik B. Gliese, Eric T. Gorman, David K. Moser, Zakk Rhodes, Pedro Sevilla, Gerhard Meister

Space Dynamics Laboratory Publications

Spectral characterizations were made of the Ocean Color Instrument (OCI) short-wave infrared (SWIR) Detection Subassembly (SDS) responses (940–2260 nm) prior to their integration. Using modulated output light from a Fourier transform spectrometer, the in-band relative spectral responses of the nine different configurations of SDSs were found along with out-of-band (OOB) sensitivity. From these spectral responses, the center wavelengths (λ₀), full widths at half of the maximum, full widths at 1% of the maximum, and OOB rejection ratios were determined. All spectral parameters are within requirements. There are 2–8 repeats of each configuration, and the 1 σ spread among …

Feasibility Of Low-Enriched Uranium Fueled Nuclear Thermal Propulsion In The Low-Thrust Region Below 16klbf, Samantha B. Rawlins, Dale L. Thomas

PRC-Affiliated Research

No abstract provided.

Turbine Cooling System With Energy Separation, James L. Rutledge, Matthew Fuqua, Carol M. Bryant

AFIT Patents

A method and system for cooling an engine and/or vehicle using energy separation is disclosed herein. An energy separation device is operable for separating a compressed gaseous coolant stream into a first relatively cooler coolant flow stream and a second relatively hotter coolant flow stream. The relative cooler coolant flow stream is directed to a first region requiring increased cooling and the relative hotter coolant flow stream is directed to a second region requiring lower cooling than the first region in the engine or vehicle.

A Machine Learning Framework For Automatic Speech Recognition In Air Traffic Control Using Word Level Binary Classification And Transcription, Fowad Shahid Sohail

Theses and Dissertations

Advances in Artificial Intelligence and Machine learning have enabled a variety of new technologies. One such technology is Automatic Speech Recognition (ASR), where a machine is given audio and transcribes the words that were spoken. ASR can be applied in a variety of domains to improve general usability and safety. One such domain is Air Traffic Control (ATC). ASR in ATC promises to improve safety in a mission critical environment. ASR models have historically required a large amount of clean training data. ATC environments are noisy and acquiring labeled data is a difficult, expertise dependent task. This thesis attempts to …

Design Of Composite Double-Slab Radar Absorbing Structures Using Forward, Inverse, And Tandem Neural Networks, Devin Nielsen, Juhyeong Lee, Young-Woo Nam

Mechanical and Aerospace Engineering Faculty Publications

The survivability and mission of a military aircraft is often designed with minimum radar cross section (RCS) to ensure its long-term operation and maintainability. To reduce aircraft’s RCS, a specially formulated Radar Absorbing Structures (RAS) is primarily applied to its external skins. A Ni-coated glass/epoxy composite is a recent RAS material system designed for decreasing the RCS for the X-band (8.2 – 12.4 GHz), while maintaining efficient and reliable structural performance to function as the skin of an aircraft. Experimentally measured and computationally predicted radar responses (i.e., return loss responses in specific frequency ranges) of multi-layered RASs are expensive and …

Hyper-Velocity Impact Performance Of Foldcore Sandwich Composites, Nathan Hoch, Chase Mortensen, Juhyeong Lee, Khari Harrison, Kalyan Raj Kota, Thomas Lacy

Mechanical and Aerospace Engineering Faculty Publications

A foldcore is a novel core made from a flat sheet of any material folded into a desired pattern. A foldcore sandwich composite (FSC) provides highly tailorable structural performance over conventional sandwich composites made with honeycomb or synthetic polymer foam cores. Foldcore design can be optimized to accommodate complex shapes and unit cell geometries suitable for protective shielding structures

This work aims to characterize hypervelocity impact (> 2000 m/s, HVI) response and corresponding damage morphologies of carbon fiber reinforced polymer (CFRP) FSCs. A series of normal (0° impact angle) and oblique (45° impact angle) HVI (~3km/s nominal projectile velocity) impact …

Predicting Stochastic Lightning Mechanical Damage Effects On Carbon Fiber Reinforced Polymer Matrix Composites, Juhyeong Lee, Syed Zulfiqar Hussain Shah

Mechanical and Aerospace Engineering Faculty Publications

Three stochastic air blast models are developed with spatially varying elastic properties and failure strengths for predicting lightning mechanical damage to AS4/3506 carbon/epoxy composites subjected to < 100 kA peak currents: (1) the conventional weapon effects program (CWP) model, (2) the coupled eulerianlagrangian (CEL) model, and (3) the smoothed-particle hydrodynamics (SPH) model. This work is an extension of our previous studies [1–4] that used deterministic air blast models for lightning mechanical damage prediction. Stochastic variations in composite material properties were generated using the Box-Muller transformation algorithm with the mean (i.e., room temperature experimental data) and their standard deviations (i.e., 10% of the mean herein as reference). The predicted dynamic responses and corresponding damage initiation prediction for composites under equivalent air blast loading were comparable for the deterministic and stochastic models. Overall, the domains with displacement, von-Mises stress, and damage initiation contours predicted in the stochastic models were somewhat sporadic and asymmetric along the fiber’s local orientation and varied intermittently. This suggests the significance of local property variations in lightning mechanical damage prediction. Thus, stochastic air blast models may provide a more accurate lightning mechanical damage approximation than traditional (deterministic) air blast models. All stochastic models proposed in this work demonstrated satisfactory accuracy compared to the baseline models, but required substantial computational time due to the random material model generation/assignment process, which needs to be optimized in future work.

Laser Ablation Of Cfrp Surfaces For Improving The Strength Of Bonded Scarf Composite Joints, Jassem Alyousef, Arief Yudhanto, Ran Tao, Gilles Lubineau

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Repairing damaged composite parts using scarf technique requires a careful selection of treatment methods for composite surface. Laser treatment is one of the emerging techniques to treat the milled composite surface by unlocking various levels of morphological changes and, thus, optimizing joint strength. However, laser parameters, e.g., energy density (fluence), should be carefully determined to ensure the acceptable structural recovery. Here, the influence of CO2 laser with relatively high fluence (ablation effect) on the surface characteristics (roughness, morphology, wettability) and scarf joint strength with associated failure modes of unidirectional (UD) and quasi-isotropic (QI) carbon fiber-reinforced plastic (CFRP) laminates is studied. …