Aerospace Engineering Commons^™

Mechanical Performance Of Equilateral Triangular Lattices: The Role Of Nodal Fillets, Fakhreddin Emami, Andrew J. Gross

Faculty Publications

Triangular lattices are widely employed for their high strength to weight ratios, yet their mechanical performance is sensitive to geometric features, particularly the nodal geometry. This study investigates the influence of nodal geometry on the mechanical behavior of equilateral triangular lattices across a broad range of relative densities using high fidelity finite element simulations. We characterize the elastic properties, and strength limits as functions of fillet radius. Our results confirm the expected trend that, in stretching-dominated lattices with low relative density, the introduction of fillets reduces both stiffness and buckling resistance. In contrast, at higher relative densities, filleted nodes can …

Uav-Deployable Open-Source Sensor Nodes For Spatial And Temporal In Situ Water Quality Monitoring And Mapping, Matthew Burnett, Mohamed Abdelwahab, Joud N. Satme, Austin Downey, Gabriel Barahona Smith, Antonio Fonce, Jasim Imran

Faculty Publications

Cost efficient, spatially resolved water quality monitoring is essential for managing pollution and protecting aquatic ecosystems. This study presents a low-cost (approximately USD 200), open-source, unmanned aerial vehicle (UAV)-deployable in situ sensor node for real-time assessment of surface-water conditions. The system integrates sensors for pH, turbidity, temperature, and total dissolved solids (TDSs), with onboard data logging and real-time clock (RTC) synchronization. Bench validation of the sensor package yielded mean absolute percentage errors of 1.34% for pH, 5.23% for TDS, and 0.81% for temperature, and the device operated continuously for 42 h. Field deployment demonstrated its ability to resolve spatial gradients, …

Downwind-Upwind Flux Path Analysis Method For Model Reduction Performance Evaluations, Christian Robert Smith

Theses and Dissertations

Large, complex chemical kinetic models have long since been limited by the computational cost it takes to evaluate said model. Over time many reduction methods have been developed to combat this computational cost. However, very little has been done towards evaluating the limitations of reductions as a way of understanding the original model’s characteristics. This paper aimed to use a path flux analysis-based reduction algorithm to rapidly develop multiple reduced mechanisms for a 96 species FFCM-2 methane chemical kinetic model as well as an 858 species n-Dodecane chemical kinetic model. The goal of formulating these reduced mechanisms was to identify …

A Building Block Approach To Certification By Analysis Applied To A Ditching Analysis, Preliminary Studies, Sean Taylor

Theses and Dissertations

Extended Twin-Engine Operations (ETOPS) certification ensures safe trans-oceanic operation of transport category aircraft. A critical aspect of ETOPS certification is compliance with ditching regulations. The importance of ditching analysis has grown significantly and come under greater scrutiny because of the ‘Miracle on the Hudson’ incident. For transport category aircraft certified under 14 CFR 25 regulations, compliance with ditching requirements, rests on two major components. First, demonstrating acceptable aircraft dynamic behavior during the ditching event and second, ensuring the airframe can withstand the loads generated because of water impact.

Historically, original equipment manufacturers (OEMs) relied on comparisons to existing aircraft with …

Calculating Surface Current Velocities From Video Generated From A Near Forward-Facing Camera, Colby James Weeks

Theses and Dissertations

This work presents a camera system for estimating surface currents. A combined camera and IMU system provide high resolution images and high precision orientation information, respectively. This eliminates the need for leveling and enables forward looking operation. The hardware stack includes a Lucid Vision Triton TRT162S monochrome camera, an SBG Ellipse D with dual antenna GNSS for precise pose, and an Nvidia Jetson Orin for acquisition and processing. The Ellipse D provides a hardware trigger at 10 Hz to time stamp each frame and to synchronize images with inertial measurements.

A camera calibration step estimates the intrinsic camera parameters and …

Design Of Supercritical Reactors To Understand Supercritical Water Oxidation Process And Hydrothermal Flames, Victor Dubceac

Theses and Dissertations

Supercritical water oxidation (SCWO) has been a topic of immense interest as an effective technique/tool for hazardous aqueous waste disposal. SCWO can be achieved by introducing an oxidizer (e.g., H2O2), or a hydrothermal flame as an internal source of both heat and oxidizer species in an aqueous environment at conditions above the critical point of water (P > 218 atm and T > 647 K). SCWO poses important environmental advantages for the treatment of harmful organic materials contained in waste streams. An SCWO reactor has the potential to be compact in design and therefore can be an ideal alternative to existing technology …

Graphics Processing Unit-Enabled Path Planning Based On Global Evolutionary Dynamic Programming And Local Genetic Algorithm Optimization, Junlin Ou, Ge Song, Yi Wang

Faculty Publications

This paper presents a novel path planning method for real-time robotic path planning in a dynamic environment involving moving obstacles. It combines on a holistic platform a global approach to rapidly generate initial paths of prominent diversity and a heuristic approach to enable local path refinement for enhanced computational efficiency, exploration, and robustness. The global approach innovates a formulation that treats a path planning problem with a visibility graph as a Markov decision process and decomposes the process into many subproblems. A new evolutionary dynamic programming approach (EDP) is proposed to solve these subproblems in an iterative manner using …

Supercritical Water Oxidation For Removing Pfas Contaminants: A Numerical Study, Ashley Joy Poyner

Theses and Dissertations

Per – and polyfluoroalkyl substances (PFAS) are a group of stable pollutants known for their long lifetimes and resistance to treatment methods used traditionally to remove other contaminants. PFAS and their ability to accumulate in both aquatic and terrestrial environments present threats such as detrimental effects to people and ecosystems due to their ability to penetrate entire systems. Though many methods are being explored to treat PFAS contamination in different systems, Supercritical Water Oxidation (SCWO) is a promising method for both removing and decomposing PFAS, with the ability to completely oxidize these persistent contaminants. This study is a numerical investigation …

Evaluation Of Impact Energy In Composites Using Acoustic Emission Sensing Technique, Li Ai, Tanner Mesaric, Sydney Flowers, Sydney Houck, Joshua Widawsky, Paul Ziehl

Faculty Publications

A major challenge faced by composite materials is impact, which can result in unexpected damage and degradation. Impact events can cause significant structural damage that may not be immediately visible, leading to a reduction in the material’s mechanical properties and overall performance. This paper presents an impact assessment method using acoustic emission (AE) sensing technology. The primary goal of this approach is to determine the extent of impact damage on composite components by analyzing AE signals produced under operating stress conditions. An advanced algorithm is proposed to predict the probability that the damage falls into various damage categories, providing a …

End-To-End Full-Width Induction Welding Of Unidirectional Tape-Based Thermoplastic Composites, Jaspreet Singh Pandher

Theses and Dissertations

The current large scale application of thermoset composite materials in large, twin aisle, civil transport aircraft have resulted in significant performance enhancements, such as aerodynamic efficiency, weight reduction, and durability. These large aircraft are, however, produced in relatively low numbers. For the next generation smaller single aisle aircraft, large scale applications of composites are of interest in the airframe. Application of composites in single aisle aircraft will require not only proof of similar and/or significant performance improvements, but also proof of adequate manufacturing rates. One option to achieve both is large scale application of thermoplastic instead of thermoset composites.

Thermoplastic …

Towards The Induction Welding Of Complex, Curved Thermoplastic Composite Structures, Andrew Cole Cromer

Theses and Dissertations

Recent advancements in the aerospace industry, coupled with the anticipated future significance of air travel, have spurred research aimed at increasing manufacturing production and aircraft flying efficiency by implementing new materials and assembly methods. Advanced air mobility (AAM), a subset of the aerospace industry, is anticipated to become a crucial component of the transportation infrastructure in densely populated regions. To meet the expected demand, there is a need for investigations into novel manufacturing and joining methods. This industry necessitates materials that are lightweight, durable, and amenable to high-rate production. One potential avenue under exploration is the utilization of thermoplastic composites. …

High-Rate Production Of Thermoplastic Composite Structures For Urban Air Mobility Vehicles Utilizing Fastener-Free Assembly Methods, Robert H. Shumpert

Theses and Dissertations

This study aimed to develop a manufacturing plan for a Thermoplastic fiber-reinforced propeller blade for urban air mobility applications. This propeller blade offer a few unique challenges including the complex geometries of the blade. Another important aspect of the blade is using fusion bonding methods to increase the strength of joints in the product while reducing weight from fasteners and adhesives. This manufacturing process will be validated by producing a physical demonstrator to ascertain the efficacy of the manufacturing techniques used. First, the techniques that will make up the manufacturing plan must be selected. To do this, a review of …

The Study And Development Of Autonomous Scarf Repair For Composite Structures: A Focus On Advanced Air Mobility Vehicles, Stephen Hilton

Theses and Dissertations

“I’m sorry I haven’t been able to truly give you a solution to thermoplastic repair” – Arnt. Director GKN Global Tech Center, 2023

The aerospace industry has a prevalence of composite materials due to their outstanding benefits to the mechanical properties of structures while serving to reduce the overall structure weight. With the development of the Advanced Air Mobility market, there is an anticipated growth in the number of composite structures. Also, with the manufacturing environment of the 21st century, these composite structures are more and more being made using thermoplastic composites that can be recycled at the end of …

Design Of A Launchable Remote-Controlled Rover And Protective Aeroshell, Matthew Loewer, Colby Weeks, Lake Williams, Jackson Zazzaro

Senior Theses

Planetary rovers, vehicles that can traverse challenging terrain, have excelled in their exploration missions to other celestial bodies. They have been especially suitable for exploring Mars, as rovers such as Opportunity and Perseverance have collected valuable geological, atmospheric, seismic, and magnetic information from the Martian surface. Rovers will remain vital in future space exploration missions, and it is necessary to understand their design and functionality. This paper focuses on the design and prototyping of a miniature rover that can survive the rough Martian terrain while collecting and submitting environmental data for scientific analysis. The design is based off proven Martian …

Uncertainty Quantification And Constraint Of Chemical Kinetic Mechanisms Based On Flow Reactor Experiments, Ana Victoria Kock

Theses and Dissertations

The chemical kinetic model is one of key sub-models for computational fluid dynamics (CFD) simulation for optimizing and designing various combustors/engines. Detailed chemical kinetic models can consist of hundreds of species and thousands of elementary reaction steps. Considering the complexity in these detailed chemical kinetic models, it is important to quantify and minimize the uncertainties in the kinetic parameters. The uncertainties in the kinetic models can then be compared to uncertainties tied to experimental measurements. This approach has been frequently applied for relatively simple combustion parameters (e.g., laminar flame speed, ignition delay time), however it has not been well utilized …

Design Of A Test Frame And Its Corresponding Test Methods For A Deployable Composite Boom, William Luther Montgomery

Theses and Dissertations

Deployable composite booms (DCB) are an advanced class of support beams growing in applications including solar collectors and solar sails. DCBs can be coiled or folded into a compact footprint and the ability to be deployed, and in some design, concepts redeployed, making them optimal components for aerospace where weight and volume are finite resources. DCBs are a cutting-edge technology that has yet to be perfected with a need for longer booms with increased stiffnesses to accommodate the latest proposed designs. Atomic-6 has proposed a 16-foot boom manufactured using an autoclave process which aims to reach the goal of producing …

Uav-Deployable Sensing Network For Rapid Structural Health Monitoring, Joud Satme

Theses and Dissertations

Natural disasters and extreme weather events pose significant threats to the structural integrity and safety of civil and environmental infrastructure. In this context, Structural Health Monitoring (SHM) emerges as a pivotal discipline, intersecting engineering, technology, and disaster resilience. SHM's mission is to provide real-time, data-driven insights into the condition of critical infrastructure, encompassing bridges, buildings, dams, and transportation networks. These systems not only expedite assessment, but also wield substantial influence in mitigating catastrophic disasters. As the frequency and intensity of extreme weather conditions escalate due to climate change, the need for robust and proactive SHM strategies becomes increasingly apparent. Moreover, …

Evaluation Of Preferential Vaporization Characteristics Of Isolated Single Droplet Combustion In A Converging Channel, Claire Elizabeth Dixon

Theses and Dissertations

Preferential vaporization of isolated single droplets was evaluated in this study. A previously verified lab-scale experiment using flow acceleration to counteract the effects of buoyancy in a converging channel with a decreasing cross section was utilized to investigate the single isolated droplet combustion. The previous experimentation revealed differences between results and values predicted by a one-dimensional numerical simulation. To investigate if the observed differences were the result of turbulent flow and the development of a boundary layer within the channel, a model was designed and analyzed in Ansys Fluent.

The developed Ansys simulation indicated that turbulent flow and growth of …

Actuation And Sensing Applications Of Piezoelectric Transducers, Connor Griffin

Theses and Dissertations

Piezoelectric materials, defined by their ability to display a charge across their surface in response to mechanical strain, are great for use in actuation and sensing applications. Actuation applications include acoustic devices, motors and vibration damping while sensing applications include pressure sensors, medical devices, energy harvesting and structural health monitoring (SHM). The use of piezoelectric actuation and sensing across the lifecycle of aerospace metals is currently an expanding field with use cases beginning with the manufacturing process and ending with SHM.

The research presented in this thesis had three goals: (i) to develop methods for implementation of piezoelectric actuation in …

Digital Twins In Advanced Manufacturing To Enhance Manufacturing Efficiency, Max Kirkpatrick

Theses and Dissertations

Digital Twins of manufacturing systems are an emerging tool for improvement, optimization, and monitoring of physical manufacturing systems. The idea of representing physical systems with digital depictions has been prevalent since the early days of Computer Aided Design (CAD), but recently the concept of a Digital Twin has been expanded to encapsulate more than just a digital model of a design. Instead, the Digital Twin offers a unique, comprehensive, and real-time toolset for analysis and improvement of physical systems. These tools can be used to improve system efficiency, perform “what-if” analyses, virtually commission manufacturing equipment, analyze system performance in real …

Structural Health Monitoring Of Fatigue Cracks For Steel Bridges With Wireless Large-Area Strain Sensors, Sdiq Anwar Taher, Jian Li, Jong-Hyun Jeong, Simon Laflamme, Hongki Jo, Caroline Bennett, William N. Collins, Austin Downey

Faculty Publications

This paper presents a field implementation of the structural health monitoring (SHM) of fatigue cracks for steel bridge structures. Steel bridges experience fatigue cracks under repetitive traffic loading, which pose great threats to their structural integrity and can lead to catastrophic failures. Currently, accurate and reliable fatigue crack monitoring for the safety assessment of bridges is still a difficult task. On the other hand, wireless smart sensors have achieved great success in global SHM by enabling long-term modal identifications of civil structures. However, long-term field monitoring of localized damage such as fatigue cracks has been limited due to the lack …

Manufacturing Process Considerations When Transitioning From Thermoset To Thermoplastic Composite Material For Urban Air Mobility Propellers, Samuel Leonard Jones Iii

Theses and Dissertations

Aerospace manufacturing has seen continually increased use of carbon fiber reinforced polymers in aircraft structures. The favorable strength to weight ratios, as well as the increased resistance to fatigue and corrosion, compared to metallic structures, provide a common argument for further research and development of composite airframes. Two main classes of carbon fiber reinforced polymers can be distinguished, thermosetting polymers and thermoplastic polymers. Thermoset polymers have been relied on for decades for the ability to reliably produce strong laminates for aircraft structures. By comparison thermoplastic polymers experience less comparable utilization on primary structures despite boasting similar or greater performance capabilities …

Integration Of Process Planning Into The Automated Fiber Placement Design For Manufacturing Cycle, Alex Brasington

Theses and Dissertations

Automated Fiber Placement (AFP) is a composite manufacturing technique utilizing a robotic or gantry-based system and an attached fiber placement head to lay a prescribed number of strips of composite material, additively forming large composite structures. This technique has enabled increased throughput with increased accuracy and reliability when compared with prior composite manufacturing methods. However, even with the current state-of-the-art AFP process which employs advanced computer simulations and complex robotic operations, the data from various levels of the manufacturing lifecycle is isolated. This results in an incoherent system between the initial design phase and final part completion with limited ability …

Development Of A Converging-Channel Drop Tower For Sphere Symmetric Isolated Single Droplet Combustion, Nicholas Alexander Demaio

Theses and Dissertations

The dawn of a new Space Age is upon us; Microgravity combustion of hydrocarbon fuels is a popular method of research and characterization. This allows for a one-dimensional analysis by suppressing the buoyancy forces produced by gravity and the large temperature differential between the flame boundary and the surrounding air. The current testing methods are expensive and require extensive preparation on the researchers behalf. There is a need to investigate an alternative method that is inexpensive, repeatable, and comparable to the other approaches that coincides with the literature.

A low-cost converging-channel drop tower was designed and fabricated for sphero-symmetric single …

Nonlinear Intelligent Model Predictive Control Of Mobile Robots, Benjamin Albia

Theses and Dissertations

This thesis presents a framework for an artificial neural network (ANN) model-based nonlinear model predictive control of mobile ground robots. A computer vision analysis module was first developed to extract quantitative position information from onboard camera feed with respect to a prescribed path. Various strategies were developed to construct nonlinear physical plant models for model predictive control (MPC), including the physics-based model (PBM), the ANN trained on PBM-generated data, the ANN trained on test-captured data, and the ANN initially trained on PBM-generated data and then retrained with captured data. All the models predict physical states and positions of the robot …

Space Exploration: Nasa Investment Into The Private Space Sector And Public Opinion, Brooke Ziegenhagen

Senior Theses

The space exploration industry has entered a new era with companies such as SpaceX and Blue Origin leading the way to the privatization of space. This paper examines public opinion regarding the source of space exploration funding and proposes possible motivations for these sentiments. This is followed by an assessment on NASA’s investment trends into the commercial space industry. Both probes review the past decade, to reveal the public-private relationship in this new era and finally, conclude whether or not public opinion plays a role in the degree of NASA investment and what that role may be.

Failure Of Ultra-High Molecular Weight Polyethylene Yarns (Uhmpwe) Under Transverse Loading Using Different Indenter Geometries, Karan Shah

Theses and Dissertations

Ultra-high molecular weight polyethylene (UHMWPE) Dyneema® SK-76 fibers are widely used in personnel protection systems. Transverse ballistic impact onto these fibers results in complex multiaxial deformation modes such as axial tension, axial compression, transverse compression, and transverse shear. Previous impact studies on high performance yarns and quasi-static transverse loading of single fibers using different indenter geometries show premature failure of yarns and single fiber caused by the degradation of tensile failure strain due to the presence of such multi-axial deformation modes. However, there is a dearth of failure criterion in the literature for ballistic applications that considers the contribution of …

State Consistence Of Data-Driven Reduced Order Models For Parametric Aeroelastic Analysis, William C. Krolick, Jung I. Shu, Yi Wang, Kapil Pant

Faculty Publications

This paper investigates the state consistence of parametric data-driven reduced order models (ROMs) in a state-space form obtained by various system identification methods, including autoregressive exogenous (ARX) and subspace identification (N4SID), for aeroelastic analysis in varying flight conditions. The target flight envelop is first partitioned into discrete grid points, on each of which an aerodynamic ROM is constructed using system identification to capture the dependence of the generalized aerodynamic force on the generalized displacement of structural modes. High-fidelity aeroelastic modal perturbation simulations are used to generate the ROM training and verification data. Aerodynamic ROMs not on the grid point are …

Design And Control Of An Arrayed Infrared (Mat-Ir) Heater For Accurate Heating Control During Automated Fiber Placement, Benjamin L. C. Greenberg

Theses and Dissertations

Automated Fiber Placement (AFP) is the primary method for manufacturing of large and complex primary composite structures in the aerospace industry. Predominantly, AFP use infrared heaters to ensure appropriate tackiness between the different composite layers. The task of accurately detecting and obtaining a set uniform temperature, across the nip point/line, has proven to be difficult. Traditional AFP heat processes are mostly open-loop controlled, which can lead to issues with ensuring accurate and uniform heat distributions. The latter need to be obtained to allow for proper material consolidation to occur. Uneven heating could cause degradation at the center or at the …

Automation Of Process Planning For Automated Fiber Placement, Joshua A. Halbritter

Theses and Dissertations

Process planning represents an essential stage of the Automated Fiber Placement (AFP) workflow. It develops useful and efficient machine processes based upon the working material, composite design, and manufacturing resources. The current state of process planning requires a high degree of interaction from the process planner and could greatly benefit from increased automation. Therefore, a list of key steps and functions are created to identify the more difficult and time-consuming phases of process planning. Additionally, a set of metrics must exist by which to evaluate the effectiveness of the manufactured laminate from the machine code created during the Process Planning …