Aerospace Engineering Commons^™

System Integration And Validation Of The Cal Poly Spacecraft Attitude Dynamics Simulator Mk. Iv, Bricen S. Rigby

Master's Theses

The Cal Poly Spacecraft Attitude Dynamics Simulator (SADS) is an ongoing project that seeks to enable the simulation and validation of sensors, actuators, and control logic related to spacecraft attitude control. The SADS platform rests atop a spher- ical air-bearing device which allows for nearly frictionless rotation in all three axes. The orientation of the platform is controlled by four reaction wheels arranged in a pyramidal configuration. Over the past few years, there have been significant updates to the reaction wheel subsystem, as well as requests for a more capable central com- puter. Therefore, a new system architecture for the …

Mars Rover Wheels And Drive, Presley S. Sacavitch, Ryan W. Trevena, Dylan A. Mack, Daniel Hudak

Mechanical Engineering

Cal Poly’s Poly1Rover team, advised by Professor Rich Murray, aims to deploy four student-designed mini-Mars rovers, each equipped with a sample-tube retrieval claw, before 2030. However, the wheels of Poly1Rover’s current 6th generation rover are not ready for deployment to Mars, as they do not utilize space-grade materials, are not optimized for manufacturability, and lack sufficient spoke compliance to absorb landing and high-impact loads. This project will be developed by a team of Mechanical Engineering students at California Polytechnic State University, San Luis Obispo (Cal Poly): Daniel Hudak, Dylan Mack, Presley Sacavitch, and Ryan Trevena. Next Intent is providing funding …

Optimization Of Repeat Ground Track Constellation Design For Complex Discontinuous Regional Coverage, Paige Jewell

Master's Theses

The continued growth of low Earth orbit (LEO) satellite constellations motivates efficient constellation design methods to reduce cost and complexity. Although brute-force methods are commonly employed in the preliminary design of satellite constellations, pairing analytic methods with optimization algorithms provides a more efficient means of searching the design space. Constellation design for continuous global and regional coverage is well-established; however, strategies for discontinuous regional coverage remain underdeveloped. This thesis focuses on an analytic geometry-based method for computing satellite coverage and revisit metrics, coupled with genetic algorithm optimization to efficiently explore the design space. The viability of this method is shown …

Effects Of Atomic Oxygen Exposure On Stressed Drag Sail Materials For Low Earth Orbit Applications, Nazanin Sadeghian Dezaki

Master's Theses

As low Earth orbit (LEO) has become an increasingly valuable region for satellite operations, it has grown increasingly congested. The Federal Communications Commission (FCC) deorbit regulations require satellites to be deorbited within 5 years of launch, and drag sails represent a practical means of meeting this requirement. An important consideration for drag sail design is the effect of atomic oxygen (AO) on sail materials. To address the gap in the literature regarding the behavior of stressed drag sail materials under AO exposure, a new test plate was manufactured for the California Polytechnic State University minimum atmospheric experimentation (MAX) AO chamber. …

Development Of A Computer Vision Based Rendezvous And Docking Test Platform, David T. Forbes

Master's Theses

This thesis presents the work completed in the development and testing of a low-cost modular sensor package capable of rendezvous and docking by providing a vehicle with relative navigational commands. These navigational commands are created using relative localization data gathered and processed onboard the sensor package, with validation, in post-processing, against global localization data. This research aims to reduce the cost of smaller autonomous vehicles by removing the need for custom control units, as its modular nature will allow it to be adapted to many different systems and vehicles. Discussed within this thesis is the rapid prototyping, development, and testing …

Spaceotter: A Floating Spacecraft Simulator Air Bearing Vehicle For Hardware-In-The-Loop Experiments And Research, Alexander Debartolo

Master's Theses

Growing interest in nanosatellites has increased demand for accessible ground-testing methods, which have historically been expensive and restricted. Floating Spacecraft Simulators (FSS), built around Air Bearing Vehicles (ABVs), address this gap by approximating a zero-gravity, friction-minimized environment suitable for testing spacecraft control systems, robotics, and propulsion on the ground.

This thesis presents the design, realization, and initial performance characterization of the Space Optically Tracked Testbed for Experiments and Research (SpaceOTTER) ABV, developed for the Cal Poly Space Robotics Lab. SpaceOTTER is the first step toward emulating the 3 degree of freedom (3-DOF) planar dynamics of a simulated spacecraft and is …

Hamster: Hybrid-Actuated Mobile Spherical Terrain Exploration Rover, Winnie Gao

Master's Theses

The expansion of space exploration to increasingly challenging planetary environments requires mobility systems capable of extreme traversal capabilities and operational reliability. This thesis presents the design, development, and testing of a low-cost Hybrid-Actuated Mobile Spherical Terrain Exploration Rover (HAMSTER) intended for use on a planetary surface exploration mission. HAMSTER uses a pendulum-based actuation method for steering and an actuated internal shaft to propel the vehicle forward. The internal structure includes a two-tiered central case composed of the navigation control module, accelerometer, motor controller, primary DC motor, battery, voltage regulators, Raspberry Pi, pendulum servo motor, and drive shafts. Additive manufacturing through …

Design And Implementation Of An Embedded Control System For The Cal Poly Spacecraft Attitude Dynamics Simulator, Neil Mahesh Bedagkar

Master's Theses

This thesis presents the development of a cascaded reaction wheel control system for Cal Poly's Spacecraft Attitude Dynamics Simulator. This work considers system architecture, empirical modeling, high-fidelity simulation, embedded firmware, hardware integration, and experimental characterization. In discrete-time simulation, it is shown that nonlinear direct model reference adaptive control (NDMRAC) enables a nonlinear, partially known plant with realistic actuator dynamics to track the response of a canonical second-order transfer function, with settling time within 4.67% and percent overshoot within order of magnitude of the second-order response. In hardware, the feasibility of a cascaded reaction wheel control architecture is experimentally demonstrated, achieving …

Design And Development Of A Resonance Ignition System Using Gaseous Propellants, Benjamin J. Hoefer

Master's Theses

This work presents the development and experimental evaluation of a resonance igniter (RI) operating with premixed gaseous propellants. Resonance ignition is a non-electrical ignition concept in which an underexpanded jet impinges on a closed-end Hartmann–Sprenger tube (HST), generating cyclic compression and expansion waves that rapidly heat gas near the tube endwall. A modular experimental system was designed and built to investigate resonance ignition using methane–air and methane–oxygen mixtures. The system includes a supplemental configuration that may probe for mixture conditions favorable to ignition, informing RI testing. Pressure and temperature measurements were used to characterize pressure control, mixture pressure ratio (MPR), …

Improving The Reliability And Performance Of A Supersonic Indraft Tube Wind Tunnel, Christian J. Kaml

Master's Theses

Access to supersonic testing is increasing in demand, and wind tunnels remain one of the safest and most cost-effective methods for gathering high-speed flow data. Despite being more economical than alternative options, supersonic wind tunnel facilities often require substantial investment to construct, operate, and maintain.

The novel indraft tube tunnel architecture was conceived as a high-speed flow testbed that incorporates features of both Ludwieg tubes and indraft wind tunnels to maintain costs low enough to be accessible even to small universities. This design was first developed and tested in 2018 at California Polytechnic State University, featuring a cost per test …

Design And Analysis Of A Customizable 6-Dof Force/Torque Sensor, Pyeongkang Kim

Master's Theses

This thesis presents the design, development, calibration, and testing of a novel customizable six-degree-of-freedom force/torque sensor, called the Kustom Force/Torque Sensor (KFTS), for use in the Cal Poly Low Speed Wind Tunnel (LSWT). The KFTS was developed as an alternative to commercial multi-axis force/torque sensors that feature fixed specifications. The swappable components and configurable structure of the KFTS enables changes to the sensor sensitivity, sensing range, and frequency response. Experimental testing verified that the sensor behaved as a linear time-invariant system, enabling calibration through the method of least squares and allowing the applied forces and moments to be reconstructed as …

A2s Uplink Latency Minimization For Wildfire Monitoring Systems Using Mbse And Stochastic Modeling, Luis Giovanni Wang

Master's Theses

Wildfire response depends on how quickly a detection reaches the people who act on it, and the slowest remaining step is often the link that carries an alert from a remote sensing platform to a satellite. This thesis models the latency of that link, the Air-to-Space uplink, for a wildfire-monitoring UAV that carries a Starlink terminal and sends an ALERT packet to a serving Low Earth Orbit satellite. The uplink is difficult to predict because both the UAV and the satellite move, and because the wildfire environment degrades the channel at the moment the data matters most.

The thesis uses …

Aerodynamic Design And Structural Evaluation Of A Global Minimum Torque Inspired Multirotor Propeller, Zeke Bukovansky

Master's Theses

This thesis develops a repeatable design, CAD, aerodynamic postprocessing, structural screening, and manufacturing feasibility workflow for a 22-inch global minimum torque inspired multirotor propeller. Matched MIL and GMT geometries were compared at a 35 N, 4000 rpm static-hover operating condition using BEMT/XFOIL aerodynamic postprocessing, with diameter, blade count, chord distribution, airfoil schedule, and target thrust held constant. The final modeled comparison predicted a modest 1.5% reduction in torque and shaft power for the GMT case while maintaining the same thrust target. CAD construction, MATLAB reduced-order beam model, Abaqus screening, and manufacturing planning were used to identify geometry level structural and …

Mass - Modular Acoustic Suppression System, Julia Megargle, Michael A. Milner, Lucas Kaemmererer, Jonathan Corvera, Gabriel Choi, Emmi Cayer

Mechanical Engineering

The Modular Acoustic Suppression System (MASS) is a mass tuned damper that reverberates a membrane atop a cavity to absorb select acoustic frequencies produced by the Environmental Control and Life Support Systems (ECLSS) within NASA's Artemis Human Lander. The height of the reverberation chamber is adjusted to mitigate a range of varying tonal frequencies within the human lander.

Development And Verification Of An Updated Thermal Model For Cal Poly's Small Thermal Vacuum Chamber, Bryce G. Leonard

Master's Theses

This thesis discusses modifications made to the Small Thermal Vacuum (TVAC) Chamber in the Space Environments Laboratory at California Polytechnic State University, San Luis Obispo, and the development and verification of an updated thermal model reflecting these changes. The chamber was redesigned to improve thermal performance, featuring a homogeneous aluminum platen coated with Aeroglaze Z306 to enhance radiative heat transfer, along with expanded data acquisition capabilities for temperature and pressure measurements.

A new thermal model of the chamber was developed in SolidWorks using a finite element approach. The model incorporates conductive and radiative heat transfer mechanisms and is configured to …

Development Of A Free-Floating Space Robotic Simulator, Truman: Terrestrial Robotic Unit For Multibody Analysis And Navigation, Jackson W. Cordova

Master's Theses

This work describes the development of a 3 Degree-of-Freedom (DOF) robotic manipulator for use on a free-floating planar air-bearing vehicle. The system developed aims to serve as a foundation for future space robotics research at the California Polytechnic State University (Cal Poly)’s Space Robotics Laboratory. Systems doc- umentation describes conceptual operation and architecture of the proposed system: Terrestrial Robotic Unit for Multibody Analysis and Navigation (TRUMAN). The key operation of TRUMAN is to study a self launch maneuver of a free-floating ve- hicle including 4 distinct phases: launch off a fixed rail, coast, reorientation using manipulator motion, and capture of …

Short Arc Angles-Only Initial Orbit Determination For Reliable Reacquisition Of Low Earth Orbit Objects, Isabella Rackemann

Master's Theses

Low Earth orbit (LEO) is becoming increasingly congested, furthering the need for accurate tracking and catalog maintenance. Initial orbit determination (IOD) is the first step in this process, providing a preliminary estimate of an object’s state given observations. When it comes to LEO optical observations, a large portion of them are inherently short in duration. Angles-only IOD methods struggle with this data, often producing highly inaccurate solutions that limit reacquisition capabilities. This study expands on prior short arc IOD research, testing seven classical and assumed circular orbit (ACO)-modified angles-only IOD algorithms on real LEO observational data spanning 0-4 degrees of …

Effects Of Atmospheric Drag On Angles-Only Initial Relative Orbit Determination Accuracy In Low Earth Orbit, Sydney Walsh

Master's Theses

Growing congestion in low Earth orbit is increasing the demand for effective space situational awareness, straining ground station capabilities. Space-based relative orbit determination offers an alternative, using line-of-sight angle measurements from a chaser spacecraft to estimate a target spacecraft's orbit. This research focuses on angles-only initial relative orbit determination (IROD), where no prior target state knowledge is assumed. It investigates how IROD solution accuracy is affected by differential atmospheric drag between the chaser and target spacecraft. A nonlinear batch least squares filter is designed to estimate the target's initial state, which is compared against a truth solution. It was found …

A Higher Order Panel Method With Vortex Particle Wake, Luca Flick-Kaiser

Master's Theses

Panel codes were some of the earliest methods for computing the flow around aircraft. Despite the availability of higher fidelity CFD methods, panel methods remain an essential tool for the development of modern aircraft, allowing engineers to quickly iterate during the conceptual design phase.

This work develops and implements a high order panel method using Python. The wake is modeled using vortex particles, resulting in an accurate wake representation with minimal user input. The integration of the higher order singularity distributions has been extended to include the calculation of the velocity gradients necessary for the vortex particle implementation. The use …

A Polygon Approach For Satellite Coverage Computation Problems, Caleb I. Arbreton

Master's Theses

During celestial body observation mission planning, predicted sensor coverage is a key analysis tool used by designers to inform concept of operations. It enables trade studies by applying a metric to assess how well different sensor, satellite, and constellation configurations can observe a mission's region of interest. The effectiveness of the studied components is then paramount in determining whether they are justified in the system architecture. Coverage computation becomes more difficult as sensor types and regions of interest (RoIs) deviate from simple shapes, and as problem formulations seek higher-fidelity results. These simplifications include: conical camera sensors, RoIs represented as simple, …

A Scalable Iteration Of The Horizon Simulation Framework Using Multithreading Techniques, Jason E. Beals

Master's Theses

The Horizon Simulation Framework (HSF) occupies a unique space in the modern aerospace modeling landscape, enabling flexible, modular modeling of mission-level agent behavior through an object-oriented, hierarchical design. HSF's hallmark breadth-first search scheduling algorithm explores a "multiverse" of possible mission execution pathways, enabling exhaustive evaluation of schedule combinations against user-defined heuristics.

As aerospace systems become increasingly complex, HSF faces critical challenges in establishing verifiable, deterministic behavior. The framework's core scheduling algorithm had not undergone systematic validation, leaving questions about temporal consistency, state management correctness, and reproducibility across different program executions. Furthermore, the exponential growth of schedule combinations creates computational bottlenecks …

Reverse Design Of Solid Rocket Grain Geometry, Yechan Kang

Master's Theses

The reverse design of solid rocket motors remains a challenging process due to the nonlinear relationship between the grain geometry and the internal ballistics. The reverse design process involves obtaining an optimal grain geometry given a target performance curve set by mission requirements, which is the inverse problem of the forward design. The purpose of this study is to assess the validity and implementation of neural network and simulated annealing algorithms to perform the reverse design process. A modified phase field model of the eikonal equation is derived to simulate the evolution of combustion surfaces over time, enabling burn back …

Development And Test Of An Automatic Mass Balancing System For Cal Poly's Spacecraft Attitude Dynamics Simulator, Cameron B. Zorio

Master's Theses

The Cal Poly Spacecraft Attitude Dynamics Simulator (SADS) is an ongoing project to develop an air-bearing platform capable of recreating on-orbit rotational dynamics with near frictionless and torque-free rotations. However, any offset between the platform's center of rotation and its center of mass will introduce a torque due to gravity.

This thesis presents the design, implementation, and experimental evaluation of a low-cost, automatic mass balancing system for the SADS to address this challenge. A new modular sliding mass system was developed that overcomes issues faced in previous iterations of the SADS, providing real-time positional control of the masses and a …

Short-Arc Angles-Only Initial Orbit Determination For Leo And Geo Objects Using A Genetic Algorithm, Joseph R. Piini

Master's Theses

An ever-growing interest in utilizing space for scientific, commercial, and defense applications has led to an exponential rise in orbital debris recent years. With this sharp increase in space objects comes a greatly increased risk of potential collisions, necessitating an increase in Space Situational Awareness. In order to best mitigate the risk of future collisions in an increasingly congested space environment, it is crucial to be able to accurately determine the orbits of these new objects for trajectory tracking. This process is initial orbit determination (IOD), and is especially difficult when only observation angles are available for short observation times. …

A Computational Approach To Space Trajectory Optimization, Cliodhna Mcguigan, Daniella Luciani

College of Engineering Summer Undergraduate Research Program

With space becoming increasingly accessible, the need for sophisticated space trajectory design has surged, as we challenging existing computational capabilities. This project tackles the intricate and computationally demanding task of spacecraft trajectory optimization and real-time orbit determination by developing and benchmarking advanced numerical algorithms integrated into Cal Poly’s mission design platform, PolySpace. Leveraging cutting-edge Python routines and interfaces with NASA’s General Mission Analysis Tool (GMAT), the research addresses mission-critical scenarios, including multi-gravity-assist interplanetary missions and efficient solar-electric orbit transfers. Benchmarking the solution approach against past missions, the project ensures rigorous accuracy and reliability. This experience will help bring research into …

Developing Practical Cfd Skills For Undergraduate Researchers, Max Koerner, Sebastian Macias-Gonzalez

College of Engineering Summer Undergraduate Research Program

As the use of computational fluid dynamics (CFD) grows in the aerospace (and other engineering disciplines), the need for coursework, and in particular labs, that develop the appropriate CFD skills is growing. In the semester transition, the Aerospace Engineering Department will be offering an applied computational aerodynamics class that will have a heavy emphasis on practical CFD applications to realistic problems to be encountered by our students. This research activity will help develop labs that will be used to teach students how to use StarCCM+ (the department’s current commercial CFD tool) starting from simple geometries going up to complete airframes. …

Surp: Space Robotics Laboratory Lab Manuals And Experiment Development, Connell Crawford

College of Engineering Summer Undergraduate Research Program

This SURP project is focused on the preparation of the lab, experiments, and operation procedures necessary for the proposed equipment in the Space Robotics Lab. As such, the primary goal is to create safety and test documentation that shall be used in the lab. Students selected for this project shall gain a hands-on learn-by-doing with equipment that is intended for teaching and research of a simulated planar space test environment for an air-bearing vehicle test bed to be able to test sensors, actuation and deployment of mechanisms, spacecraft collaboration through closed loop control, as well as experimental propulsion systems.

Radiative Heat Transfer Using Spectrometers, Metztli Singha

College of Engineering Summer Undergraduate Research Program

Radiative heat transfer and the fundamental understanding of the electromagnetic spectrum, ranging from infrared to ultraviolet, are crucial topics for space environments and aerodynamic re-entry systems. The advancement of the aerospace curriculum in these areas will lay the cornerstone for undergraduate students focusing on experiential learning. A specific laboratory experiment involving black body radiation and modes of heat transfer, with a particular emphasis on radiation, will be scoped, designed, and fabricated during the SURP performance period. The outcomes of this work will standardize the introductory courses on heat transfer specific to aeronautics and astronautics concentrations, which is mainly lacking outside …

Experimental Study Of Flexible Wing Design For Low Subsonic Flow, Blake Shaffer, Timothy Barry

College of Engineering Summer Undergraduate Research Program

The aim of this project is to study experimentally the structural stability of highly flexible wings under low subsonic flow conditions. The experiments will be carried out at the low-speed wind tunnel in the Aerospace Engineering department. As part of this project, the student will design and build a variety of different flexible wing structures and test their performance in the wind tunnel--the experiments will involve pressure, deflection, and strain measurements. Both additively manufactured and built-up structures will be explored as part of this project. The project will also require the student to perform finite element simulations for the wing …

Propeller Characterization Lab, Stefanos Rosenbaum

College of Engineering Summer Undergraduate Research Program

This research focuses on creating an experiment to measure performance of an aircraft propeller on a specially designed stand. Results from the wind tunnel experiments measuring thrust, rotation speed and torque will enable students to create a database of propeller characteristics for use in aircraft design projects. Students in aerospace engineering are regularly assigned design projects powered by turboprop or propeller driven engines. There is not an easy way to verify design performance other than simplistic calculations or extrapolation of open-source wind tunnel data, and not a lot of data is available. Being able to correlate actual test data from …