Mechanical Engineering Commons^™

Conversational Social Robot, Julianna M. Christopoulos, Mackenzie Goldman, Cece E. Hujanen, Jared Hunter

Mechanical Engineering

Background: Social robots are used in various settings to reduce burden on human workers and expand opportunities for people in need of assistance.

Challenge: Design a humanoid robot head and torso capable of holding conversations and interacting with a user using a LLM and motion. Conversations are limited to discussing Cal Poly resources and opportunities with visitors to the Bently Research Center on campus.

Scitechatorium, Olivia Lafferty, Yvonne Brien Miller, Colton Swinth, Savannah Pinheiro, Gage Heinze

Mechanical Engineering

Bellevue Santa-Fe Charter School (Bellevue) is a K6th grade public charter elementary school in Avila Beach, California. The primary focus at Bellevue is fostering unique learning experiences, empowering students through project-based learning, and engaging students in creative endeavors. Following these themes, the school has allocated space and funding for an on-campus science and technology museum known as the SciTechatorium. The museum is currently open during students’ lunch period, providing interactive displays on concepts in human biology, nature and wildlife, physics, and electronics. Bellevue’s K-6th grade science teacher, Christian Strauli, and Bellevue parent volunteers are primarily responsible for the museum’s upkeep …

Evoque Delivery System Fixture Optimization, Jack Ellis, Florence Duff, Noah Dunsmore, Timothy Hunter, Rafael Castillo

Mechanical Engineering

No abstract provided.

3d Printed Fixed Wing Aircraft Competition, Sidney E. Long, Mitchell Heise, Jack Bride, Daniel Salinas

Mechanical Engineering

Cal State LA and Arlington University, Texas are hosting the same 3D printed, fixed wing aircraft competition for 2025. Cal Poly requires a competitive plane that can adhere to each rule and be piloted remotely to achieve the longest time in the air. The plane must utilize solely 3D printing technology for the wings, body, and all other structures. The only off-the-shelf components can be the motor and electronics, as well as mechanical devices such as hinges.

Combustion Liner Optimization, William Weeks, Daniel Reed, Isaac Trull

Mechanical Engineering

Solar Turbines provides gas power generation solutions, focusing on gas turbine engines and compressors. The Gas Turbine Products Engineering (GTPE) team at Solar Turbines needs a way to efficiently and cost-effectively maintain the combustion liner of the Taurus model gas turbine at or below the cold-side temperature target. The current system involves a manufacturing process with ergonomic concerns and uncertain cooling effectiveness.

To address this, our team proposed a new combustion liner system featuring impingement cooling. We provided Solar Turbines with heat transfer models of both the existing and proposed designs, demonstrating improved cooling performance. Additionally, a prototype of the …

License To Drill, Gabrielle Noemi Orlando, Alexcias Olga Meeks, Dayana Guadalupe Gonzalez, Mark Dahmen

Mechanical Engineering

The goal of this project is to provide the student machine shops with an updated License to Drill (LTD) certification training, formally known as the Red Tag. The current training has two key components: a preliminary Canvas course and an in-person training with a safety tour, safety quiz, and a hands-on project. Currently, the hands-on project is outdated and unengaging. Thus, the primary focus is to replace it with an inspiring and memorable project, which includes written and visual instructional content on how to make it. The Canvas will thus be updated, a new instructional video will be created, and …

Pendulum Wave Generator, Abigail Jocelyn Romero, Paul Staley, Wendy Dong, Kyle Schumacher

Mechanical Engineering

The Cal Poly Mechanical Vibrations Laboratory (Vibes Lab) serves to educate and excite students about mechanical vibrations through hands-on experiments. While the lab contains several relatively complicated technical experiments, it lacks simple demonstrations with immediate visual interest to appeal to audiences with less technical backgrounds. Because of this, faculty desired a fun and interactive demonstration project that could be operated with no prior training. The project chosen for this is a Pendulum Wave Generator which is a set of multiple pendulums with differing lengths that combine to create complex and observable patterns over time. This project was completed by a …

Adaptive Riding Mount Block, Lucas R. Reynolds, Lukas M. Moreau, Patrick J. Michael, Jandre D. Lafradez

Mechanical Engineering

Professor Sarah Stewart from the Animal Science Department at Cal Poly seeks to develop a solution to help people with disabilities mount horses. Users need a mounting block that can bring them closer to the horse’s back to ease mounting. The current system, consisting of two plastic two-step blocks, is inadequate—unstable, too small, and inaccessible for wheelchair users.

The required solution must meet several key specifications: it should accommodate at least three people standing side by side, be sturdy enough to support their combined weight, and remain stable on rugged terrain like gravel or sand without tilting or sinking. Additionally, …

Lidss Raft Battery Pack Integration, Jack Maxwell, Vincent Stevens, Matthew Hoodmaker, Colin Flanders

Mechanical Engineering

Lawrence Livermore National Laboratory is a critical member of the United States Department of Defense. Their Independent Diagnostics Scoring System (LIDSS) uses rafts that operate in the ocean to collect missile test data. Several times a year, the United States will test their Inter-Continental Ballistic Missiles by launching them into the ocean near the Marshall Islands. This is where the LIDSS rafts collect their test data. Our project was centered around re-designing the battery pack used by the rafts. The current battery pack design experiences water ingress problems and is difficult to access. Our re-designed battery pack is waterproof to …

3d Printed Cnt/Tpu Triboelectric Nanogenerator For Load Monitoring Of Total Knee Replacement, Osama Abdalla, Mahmood Chahari, Milad Azami, Amir Ameli, Emre Salman, Milutin Stanacevic, Ryan Willing, Shahrzad Towfighian

Mechanical Engineering Faculty Scholarship

This study presents the development and characterization of a novel triboelectric nanogenerator (TENG) designed as a self-powered sensor for load monitoring in total knee replacement (TKR) implants. The triboelectric layers comprise a 3D-printed thermoplastic polyurethane (TPU) matrix with carbon nanotube (CNT) nanoparticles and kapton tape, sandwiched between two copper electrodes. To optimize sensor performance, the proposed CNT/TPU TENG sensor is fabricated with varying CNT concentrations and thicknesses, enabling a comprehensive analysis of how material composition and structural parameters influence energy harvesting efficiency. The 1% CNT/TPU composite demonstrates the highest power output among the tested samples. The solid CNT/TPU-based TENG generated …

Thermal Modeling Techniques For Additively Manufactured Porous Metals, Lucas D. Rambo

Master's Theses

Advances in additive manufacturing have enabled the creation of metallic components with tailored porosity, offering design flexibility for thermal, structural, and fluid transport applications. This thesis investigates the effective thermal conductivity (ETC) of porous Inconel 625 (IN625) and Inconel-ceramic composites (IN625-RAM2) fabricated by Laser Powder Bed Fusion (LPBF) using Elementum 3D’s PermiAM technology. Experimental measurements of thermal conductivity using the laser flash method are compared to numerical models built from micro-computed tomography data. Simulations were performed using both finite element (FE) and finite volume (FV) methods to evaluate thermal transport in real microstructures. The study investigates the effects of micro- …

Mae Enewsbrief Jan-Mar 2025, Department Of Mechanical And Aerospace Engineering, Michigan Technological University

Department of Mechanical and Aerospace Engineering eNewsBrief

No abstract provided.

Mae Enewsbrief Oct-Dec 2024, Department Of Mechanical And Aerospace Engineering, Michigan Technological University

Department of Mechanical and Aerospace Engineering eNewsBrief

No abstract provided.

Experimental And Computational Study Of Slow Crack Growth Of High Density Polyethylene, Abdulla Fawzi Almomani

Dissertations

This dissertation investigates the slow crack growth (SCG) behavior of High-Density Polyethylene (HDPE) under various mechanical and environmental conditions. The study combines experimental analysis and computational modeling to enhance the understanding of SCG mechanisms in HDPE, particularly in pressurized pipes and under the exposure to hydrocarbons. A novel Crack Layer (CL) theory-based SCG model is developed and validated through experimental data, offering a predictive framework for HDPE failure assessment. The main objective of this dissertation is to quantify and model the viscoelastic-viscoplastic behavior of HDPE under monotonic and cyclic loading conditions while addressing SCG kinetics in structural applications. The study …

Comparative Study Of Experimental And Fea Strain Data For Cnt-Coated Fiberglass Sensors, Extensometers, And Metal Foil Strain Gauges, Omar Dwidar

Master's Theses

Material testing is essential across industries such as aerospace, automotive, and construction, playing a critical role in verifying material selection, diagnosing failures, and understanding the development of flaws in structures. These insights are key to designing successful, reliable systems. Conventional metal foil strain gauges are low cost and reliable but provide limited sensitivity with a typical gauge factor around 2. Extensometers provide highly sensitive strain measurements with the disadvantage of a bulky form factor. With advanced materials such as carbon nanotubes, it is possible to manufacture a sensor with the sensitivity closer to that of an extensometer with the small …

Nsf Eec: Establishing Utrgv’S Center For Broadening Participation In Engineering: Engage, Educate, Enrich, Ala Qubbaj, Laura Benitez, Noe Vargas Hernandez, Constantine Tarawneh, Arturo A. Fuentes, Nazmul Islam, Edna Orozco-Leonhardt, Thuy Vu, Angela M. Chapman

Mechanical Engineering Faculty Publications

Hispanics are one of the fastest growing populations in the US, yet they are underrepresented in engineering. University of Texas Rio Grande Valley (UTRGV), a major Hispanic Serving Institution (HSI) with a student population over 95% Hispanic, is well-positioned to address this disparity. UTRGV established a Center for Broadening Participation in Engineering: Engage, Educate, Enrich (CBPE-E3) to enhance Hispanic participation in engineering from early awareness through professional employment. The CBPE -E3 aims to increase enrollment, retention, and advancement rates of Hispanic students in higher education engineering, especially Latinas facing intersectional barriers of race and gender. The CBPE -E3 envisions becoming …

Supporting Student Success In Engineering By Promoting The Participation Of Underrepresented Minorities In Research Venues, Eleazar Marquez, Hiram Moya, Anil K. Srivastava

Mechanical Engineering Faculty Publications

In this study, the recruitment model termed IBIEE (Identify, Build, Integrate, Evaluate, Extend) was implemented to attract, advance, and advocate the participation of underrepresented engineering students to a research collaboration effort between The University of Texas Rio Grande Valley (UTRGV) and a National Laboratory. The purpose of the partnership between these two entities is meet the following goals: a) find innovative manufacturing techniques for weapons development, and b) prepare UTRGV students to conduct internships and be employed with the National Laboratory. Similarly, the internal aim of UTRGV is to 1) support student success in engineering by promoting the participation of …

Course Material Or External Factors?: Assessing Student Perceptions That Impede Learning In Engineering Education, Eleazar Marquez, Samuel Garcia Jr.

Mechanical Engineering Faculty Publications

Engineering courses are mathematically inclined and rigorous in nature. Numerous pedagogical methods such as communication strategies, learning environments, and visual supplements have been designed and implemented to promote student learning, engagement, and success in rigorous topics. As such, engineering students are encouraged to allot sufficient time to recurrently process lecture notes, attend office hours, or inquire about ambiguous technical content to fully assimilate course material. In this study, students enrolled in two engineering courses (Rigid Body Dynamics and Engineering Analysis) were evaluated to identify which aspects (course material or external factors) generated the most predicaments during a semester span. The …

Board # 273: Nsf Iuse Hsi Implementation And Evaluation Project: The Freshman Year Innovator Experience (Fyie): Bridging The Urm Gap In Stem., Noe Vargas Hernandez, Javier A. Ortega, Arturo A. Fuentes, Eleazar Marquez, Ming-Tsan Lu

Mechanical Engineering Faculty Publications

The University of X's Freshman Year Innovator Experience (FYIE) program, hosted at a Minority Serving Institution (MSI), seeks to improve the first-year experience for new students by nurturing essential academic success skills. Specifically tailored to freshman mechanical engineering students, the program aims to equip them with self-transformation skills to navigate through the amplified academic and professional obstacles brought about by the COVID-19 pandemic. Participants of FYIE engage in two concurrent courses: Introduction to Engineering (Course A) and Learning Frameworks (Course B). In Course A, students undertake a 6-week engineering design project, while in Course B, they work on a 6-week …

Design And Development Of Hip Implants For Longevity Through Integrating Advanced Groove Structures And Additive Manufacturing, Asarudheen Abdudeen

Dissertations

This doctoral research concerns the design and optimization of hip implants (HIs) to enhance performance, durability, and improve patient outcomes by addressing the key issues of wear, deformation, and stress distribution. Innovative surface groove designs have been introduced to both a solid and a hollow femoral head with the aim of reducing friction and wear. The addition of grooves, with both a hemispherical and rectangular cross-section, onto the femoral head reduced friction, as debris produced by the inner liner was trapped within the grooves, significantly reducing adhesive wear. A numerical simulation study compared the effects of surface modifications both grooves …

Addressing Urban Traffic Congestion: A Deep Reinforcement Learning-Based Approach, Tairan Liu

Mineta Transportation Institute

In an innovative venture, the research team embarked on a mission to redefine urban traffic flow by introducing an automated way to manage traffic light timings. This project integrates two critical technologies, Deep Q-Networks (DQN) and Auto-encoders, into reinforcement learning, with the goal of making traffic smoother and reducing the all-too-common road congestion in simulated city environments. Deep Q-Networks (DQN) are a form of reinforcement learning algorithms that learns the best actions to take in various situations through trial and error. Auto-encoders, on the other hand, are tools that help simplify complex data, making it easier for the DQN to …

Design, Fabrication, And Testing Of A Dual-Rate Spring System For Mountain Bike Frames, Lucas P. Grizzle

Master's Theses

The design of full-suspension mountain bikes is a careful balance of suspension kinematics, structural dynamics, and manufacturing optimization for the expected use case. A bike designed to excel in one area will likely exhibit reduced performance in others. This optimization problem is addressed by designing, integrating, and testing a dual-rate spring system within a fully custom frame. The dual-rate spring is fully decoupled from the rest of the suspension kinematics, providing designers with an additional parameter to achieve ideal suspension behavior. This is accomplished by placing a thermoplastic polyurethane (TPU) bushing in series with the rear shock. The influence of …

Model-Based Design Of Compressed Lithium-Metal Pouch Cell Battery Modules For Evtol Applications, Scott J. Stirling

Master's Theses

Batteries with higher specific energy and power are essential for extending the range and performance of electric vertical takeoff and landing aircraft (eVTOLs). Anode-free lithium-metal pouch cells offer strong potential at the cell-level but require high compressive pressures to enhance cycle life and discharge performance. These pressures necessitate heavier structural components, reducing packaging efficiency at the module level.

To evaluate this tradeoff, a full-factorial enumeration model was developed to explore viable module designs within a constrained packaging volume. The model scales subsystem masses, enforces design rules and material limits, and accounts for large (~20%) cell thickness changes during cycling.

Results …

Hands-Free Balance Protocol And Development Of An Iphone App For Self-Assessment, Jacob Matties

Master's Theses

For many clinical populations, the measurement of balance is a critical task. Previous studies have agreed that smartphone IMUs provide a valid measure of balance that can be significantly correlated with force plate measurements and is sensitive enough to distinguish between various balance poses, but many balance assessment protocols require uncommon equipment or the use of hands during assessment. These limit accessibility of balance assessment. To eliminate the need for hands or any additional equipment, this study assessed the use of a smartphone recording the root mean square of 3D acceleration magnitude. The goal of the study was to determine …

Fire Fossils: Biomineral Infrastructures In Untangling Climates, Tanmayee More

Masters Theses

Diatoms drift, sediments sink, wildfires generate their own weather. Lightning strikes can blast sand into glass, and microscopic organisms do the same in the cold recesses of the ocean. What alchemies and metabolisms catalyze space, time, and energy? What are the thermodynamics of infrastructure in Climate Change?

Places, materials, and beings are afterimages. Through alchemical experiments, and multi-scalar imaging, I develop simulations of wildfires, and their profound, reverberating effects. In this thesis, a glass-meets-landscape experimental process enters these obscured conditions and renders new material relations for the built environment.

Gamified Gait Rehabilitation Via Real-Time Biofeedback And Adaptive Hip-Exoskeleton Control, Mariya Huzaifa Tohfafarosh

Theses

Gait impairments arise from systemic diseases, age-related degeneration, musculoskeletal dysfunctions, or neurological conditions. While traditional rehabilitation can be effective, they often face challenges such as high costs, inaccessibility, and low patient engagement. To address these challenges, my work introduces a virtual reality-based rehabilitation (VRBR) system, integrating real-time motion and electromyographic (EMG) muscle activation feedback with a gamified virtual environment for enhanced adaptability and engagement. The system includes a custom-designed hip-exoskeleton that provides adaptive spring-like assistance or resistance, supporting both mobility-impaired users and strength training. Assistance levels can be tuned to match the user's progress. Additionally, a custom pressure insole was …

Axiomatic Aggregation Data, Carl D. Sorensen, Christopher A. Mattson, Michael L. Anderson, Thomas J. Ashworth

ScholarsArchive Data

This data set includes the ideation results of an experiment in ideation effectiveness, along with tools for analyzing the quality of the ideation.

All ideas generated by 15 teams of BYU students are included in the database. The ideas have been placed into an OPED genealogy tree format. The quality of all the ideas has been evaluated. The novelty of one team's ideas has been evaluated.

Instructions for performing the OPED organization, evaluating quality, and evaluating novelty are included in the data workbook.

Software tools to aggregate the individual evaluations into team scores and to display the results of the …

Surface Resistivity Correlation To Nano-Defects In Laser Powder Bed Fused Molybdenum (Mo)-Silicon Carbide (Sic) Alloys, Andrew Mason, Larry W. Burggraf, Ryan A. Kemnitz, Nate Ellsworth

Faculty Publications

The integration of Silicon Carbide (SiC) nanoparticles into Laser Powder Bed Fusion (LB-PBF) Molybdenum (Mo) printing represents a significant advancement in refractory metal additive manufacturing. Our investigation examined how varying SiC nanoparticle sizes affect the microstructural and electrical properties of LB-PBF-printed molybdenum components while maintaining a 0.01 mass fraction of Mo. At an Linear Energy Densities (LED) of 1.8 J/mm, the addition of 80 nm SiC particles achieved a 46% reduction in porosity, while sheet resistance decreased by 6% at LED of 2.0 J/mm with 80 nm SiC particles. These performance improvements stem from several mechanisms: SiC particles serve as …

Passive Vibration Isolation Systems For Mitigating Rotational Forces In Football Helmet Impacts, Julian Lee

LSU Master's Theses

Helmets have been used for centuries to mitigate head injuries, evolving with advancements in materials and design. They are critical in athletics, construction, and military applications, where shock and vibration isolation play a key role in head protection. Helmet performance is currently rated using the Head Injury Criterion (HIC) and Helmet Performance Score (HPS) metrics. HIC is a metric used in sports and automotive industries which focuses on the probability of injury occurring due to the magnitude and duration of linear acceleration of the head [1]. The HPS metric was created by using a linear combination of HIC and a …

Using Predictive Analytics To Reduce Small Business Cost Estimation Error, Diana Solt

Journal of Applied Packaging Research

Small and medium packaging companies generally employ the use of custom-developed quoting programs to bid goods and services. Custom bid programs (e.g. Excel) are used to capture the company-specific costs of production. The inputs of variable costs, such as machine rate and scrap rate, are critical to get correct; however, companies often rely on educated guesses and industry expertise to quote packaging products to end-users. Due to the guesswork involved there can be a financial difference between the quoted costs and actual costs. This variance is often the cause of significant lost dollars. Price, if not determined correctly, could negatively …