Mechanical Engineering Commons^™

Elevate Hardcase, Caleb J. Bailey, Colby M. Cordoba, Marissa Mccleod, Shaan Sandhu

Mechanical Engineering

The Elevate Hardcase project developed a portable mechanical elevation system that allows users to access rugged hard cases at a comfortable working height without needing a separate table or placing the case on uneven ground. The design focuses on improving ergonomics, portability, stability, and quick setup for users in field environments such as photography, hunting, and maintenance. Through customer research, concept development, prototyping, analysis, and testing, the final system was designed to support a loaded hard case, provide height adjustability, remain stable on uneven terrain, and be deployed by a single user in under five minutes. The final prototype demonstrates …

Design And Fabrication Of 3d Bioprinted Scaffold: Experimental And Machine Learning Methods, Mohan K. Dey

LSU Doctoral Dissertations

The development of reliable hydrogel-based scaffolds for extrusion bioprinting remains limited by the poor structural fidelity of low-viscosity bioinks and the lack of robust, high-throughput quality evaluation methods. This dissertation can resolve such challenges by developing the combination of optimized hydrogel formulations, cryogenic-assisted bioprinting, and artificial intelligence (AI)-based scaffold evaluation to the use of tissue engineering and preclinical cancer modelling applications. To assess the rheological behavior, printability, mechanical properties, and biocompatibility of the alginate – gelatin (Alg–Gel) system, a novel system of hydrogel was developed and characterized using Alg–Gel hydrogel system. The 7% alginate, 8% gelatin mixture was found to …

Development Of Dynamic Proof-Mass Configurations For Broadband Piezoelectric Energy Harvesting, Nico E. Galarza

Electrical and Computer Engineering ETDs

The purpose of this thesis is to investigate and develop dynamic proof-mass configurations for broadband piezoelectric energy harvesting. Conventional piezoelectric energy harvesters are typically limited by narrow operating bandwidths, restricting their performance under variable-frequency excitation. This research presents the design, fabrication, and experimental evaluation of multiple proof-mass concepts intended to increase the usable frequency range of cantilever-based piezoelectric energy harvesters. Several dynamic mass configurations were developed using additive manufacturing techniques and integrated with commercially available piezoelectric cantilevers. Experimental testing was conducted under controlled vibration conditions to characterize voltage response, resonant behavior, and bandwidth performance. The results demonstrate that dynamic proof-masses …

A Reduced-Order Framework For Stochastic Criticality Estimation In Granular Energetic Materials, Philip T. Melton

LSU Master's Theses

Granular energetic materials (EMs) exhibit stochastic shock initiation because pore collapse, frictional dissipation, and localized thermal activation depend on microstructural descriptors that vary between nominally identical samples. Fully resolved mesoscale and atomistic calculations can represent these mechanisms, but their computational cost limits direct ensemble evaluation of microstructure-conditioned criticality thresholds. This thesis introduces a reduced-order framework for stochastic criticality estimation in granular EMs by coupling five explicitly defined model components: first, a one-dimensional steady compaction-shock model that maps initial solid volume fraction and shock pressure to a bulk mass-specific dissipated-work budget; second, an SEM/synthetic-image segmentation workflow that extracts pore area, perimeter, …

Prediction Of Satellite Temperature During An Orbit Of A Cubesat, Michael Reynolds

Honors Theses

This thesis develops a thermal-simulation strategy for predicting CubeSat component temperatures, applied to Jag-Sat-1, a CubeSat developed at the University of South Alabama and deployed from the International Space Station in 2022. The orbit was reconstructed from two-line element (TLE) data using simplified general perturbations (SGP4) propagation, and spacecraft attitude was recovered from onboard gyroscope measurements. Sunlight, penumbra, and umbra intervals were computed geometrically, and the external radiative environment — direct solar, Earth infrared, and albedo heat fluxes — was modeled using orientation-dependent view factors. These time-varying fluxes drove a transient finite-element thermal simulation of the full satellite geometry in …

Formula Sae Planetary Gearbox Characterization Dynamometer, Trevor Marco Toma, Thomas Welden Pierce, Ethan Liu

Mechanical Engineering

This report outlines a custom hub motor dynamometer requested by the Cal Poly Racing FSAE team. The need for this testing platform is to characterize an existing Formula SAE planetary gearbox for a proposed 4WD powertrain. Hub motors, compact electric machines integrated directly into each outboard wheel, offer significant advantages in efficiency, traction, and chassis packaging compared to conventional RWD drivetrains. By mapping torque capacity, efficiency, lubrication method effectiveness, and fatigue life, the team can validate gearbox design and performance.

This senior project group designed and built a dynamometer according to these specifications which will allow for successful testing to …

Cosmetic Clamper, Daniel Peter Gates, Bruno Roberto Martinez, Samantha Remy, Zachary Joseph Roeber

Mechanical Engineering

Cosmetic Clamper Mechanical Engineering Senior Project was a senior project at California Polytechnic State University, San Luis Obispo in the College of Engineering, Mechanical Engineering Department. The project ran from September 2025 to June 2026. The project developed the Cosmetic Clamper device, an accessibility product designed to help individuals with unilateral upper extremity motor deficits open, use, and close cosmetic containers independently.

Me3329 Modular Phonograph Gearbox, Garrett Andrik Leighton, Preston Robert Hupe, Gavin Carter Ebner, Andrew Renato Reyes

Mechanical Engineering

The Mechanical Engineering Department at California Polytechnic State University, San Luis Obispo (Cal Poly), seeks to develop a laboratory tool allowing students to reinforce concepts of gears for Mechanical Systems Design (ME329). Some current laboratories do not provide students with hands-on interaction, and the department lacks equipment and documentation to support a standardized lab. With ME329 expanding from ten to fifteen weeks, there is an opportunity to create a physical gearbox design lab allowing students to reinforce lecture material in engaging ways, while standardizing student learning. This senior project is presented and sponsored by Professor Alan Zhang. It will be …

Raytheon Rtx Autonomous Vehicle Competition (Avc) - Unmanned Ground Vehicle (Ugv), Bryant Jonathan Martinez-Bautista, Geovanni Lara, Jared Herrera, Jose Barrera

Mechanical Engineering

Raytheon RTX has four universities participating in a competition to successfully complete various challenges with a UAV and UGV including navigation and landing. The students must work collaboratively to integrate and manufacture a working UGV that is compatible with the UAV.

Our sponsor is Raytheon, more specifically Mr. Luis Esparza. Important stakeholders also include Cal Poly and the entire team of ME & CPE working on the project. Raytheon and Luis are looking for innovative solutions that can be applied for real world scenarios where UAV’s and UGV’s are applied. Cal Poly is gaining recognition, and the team is gaining …

Semi-Automated Wine Barrel Filler, Elliot Jason Dejong, Carlo Caesare Deianni, Brady Emerson J. Leib

Mechanical Engineering

The proposed project is a semi-automated wine barrel filler. Currently, there is no streamlined and affordable method for smaller wineries to fill wine barrels without dedicating complete focus to the task. The primary use is controlled filling for white wine fermentation, during which an air gap must be left in the barrel to allow for expansion of the wine during fermentation. Tom Greenough, Saucelito Canyon’s head winemaker, and associate winemaker Bodie Ringhofer are the primary stakeholders in our project and want to consistently fill barrels at their winery to a fluid volume of approximately 50 gallons each. This project serves …

Me Department Bespoke Coffee Cabinet, Mickie Clyne, Stephen Tamacheepjaroen, Samuel Johnson, Willem Gray

Mechanical Engineering

This senior project involved the design, fabrication, and testing of a custom coffee cabinet for the California Polytechnic State University Mechanical Engineering Department. The project addressed challenges associated with appliance organization, storage efficiency, accessibility, and maintenance within the department’s shared breakroom space. A human-centered design process was used to identify stakeholder needs and develop engineering specifications for the final product.

The completed cabinet integrates custom woodworking, steel pipe frame construction, dedicated K-Cup storage, organized appliance placement, and a rack-and-pinion sliding platform that improves access to the Keurig coffee maker for refilling and maintenance. Design decisions were informed through stakeholder feedback, …

Implementation Of A Line-Scan Camera Triangulation Sensor For A Ball Balancer, Jackson R. Mclaughlin

Master's Theses

Ball Balancer or Ball on Plate systems are used for education and research in control theory. These consist of a plate which can be actively tilted, with a ball rolling on the surface. Students are challenged to model the dynamics of the system and implement a control loop which is capable of stabilizing the ball by actuating the plate.  The mechatronics group at Cal Poly is developing hardware for one of these ball-balancer systems, for future use in the Mechanical Engineering curriculum.

The position of the ball relative to the plate must be measured in order to control and stabilize …

Multi-Ton Bin Transport Device, Cole Kramer, Ruth Stirrup, Fabian Ruiz, Daniel Ramirez

Mechanical Engineering

This project sought to solve a problem at the Water Resource Recovery Facility in San Luis Obispo with the transportation of multi-ton bins on-site. Their current solutions prove ineffective, as they damage their equipment and the concrete pad, as well as pose major safety risks to the operators moving these bins. The Facility requires the bin transport design to be low-cost, effective, and without risk of damage to the bins or surroundings, while maintaining the integrity of the bins. This project presents a conceptual design that is similar to a scissor lift, integrated into a trailer which will connect to …

Foldable Transfer Platform, Toby Sagi, Ashton Heiati, Triton Johnson, Zachary Denis

Mechanical Engineering

The report details the design and results of a Hoyer lift to transfer patients between wheelchairs and our sponsor's, Beacon VTC Santa Maria, vans. The lift disassembles into 3 main pieces, allowing the lift to be stored in the back of the van. The lift uses a hydraulic actuator to rotate the boom. We handed over our project to Beacon VTC Santa Maria for use in their facility!

Hpv Speed Bike Landing Gear, Nathan Walker, Dylan Hyde, Mark Spohn, Trey Barber

Mechanical Engineering

This report presents the development of a retractable landing gear system for Cal Poly’s human-powered speed bike. The system is designed to support the bike during low-speed operation, especially during launch, when the vehicle is unstable and typically requires assistance from a support crew. The landing gear uses spring-driven extensions controlled by handlebar-mounted Bowden cables, allowing the rider to retract the system while maintaining control of the bike. By fitting within the fairing and retracting after launch, the design aims to improve takeoff stability and rider safety while preserving the aerodynamic performance required for high-speed competition.

An Analytical Framework For Quantifying Urban And Community Resilience To Natural Hazards From Cell-Phone Gps-Location And Traffic-Flow Data, Georgios Chatzikyriakidis

Civil and Environmental Engineering Theses and Dissertations

Urban areas are increasingly exposed to natural hazards while accommodating a growing share of the global population, yet a consistent science-based framework for quantifying urban and community resilience remains lacking. This dissertation develops a physics-based analytical framework grounded in statistical mechanics and the quantitative theory of Brownian motion. A city is conceptualized as a complex medium in which citizens move analogously to Brownian particles within a viscoelastic environment, influenced by socioeconomic interactions and infrastructure functionality.

A central premise is that urban resilience, interpreted as engineering resilience (an outcome), can be quantified through a single metric: the mean-square displacement MSD=⟨r²(t)⟩, of …

The Optimization Of A Robotic Welding Arm To Improve Efficiency, Margaret Close

Honors Theses

The main objective of this report is to optimize a robotic welding arm to improve a locker manufacturing process. The robotic welding arm, a Miller PerformArc, used by Lockers Manufacturing has been producing spatter. Spatter significantly reduces the quality of the product and increases the product’s manufacturing time. The goal of this project was to find the best solution to reduce spatter without weakening the welds and ensuring that efficiency will increase. The first step in this project was to test multiple weld testing variables such as voltage, current, welding angle, robot speed, and arc and crater ratios. For each …

Integrated Solar And Regenerative Braking System For Off-Grid Charging Of An Electric Motorcycle, Christian Soolany, Dhimas Oki Permata Aji, Sigit Suwarto, Setya Permana Sutisna, Furqon Furqon

Journal of Mechanical Engineering Science and Technology (JMEST)

This study introduces an off-grid charging system developed for a modified 110 cc electric motorcycle. The system incorporates a portable photovoltaic (PV) array and a regenerative braking feature, aimed at improving the motorcycle's energy efficiency. The setup includes a 72 V, 20 Ah lithium-ion battery, a 240 Wp portable PV array, and a 2 kW Brushless DC (BLDC) motor with regenerative braking to enhance the energy available on board. From the experiments, the vehicle demonstrated an average energy consumption of 44.9 Wh/km and achieved a range of about 32 km per charge. The PV system generated between 200 and 270 …

A Sustainable Approach To Tensile Property Enhancement In Sand Casting Via Metal Chip–Sand Composite Molds, Maaruf Isyaku, Danjuma Saleh Yawas, Mathew Olatunde Afolayan, Terva Ause

Journal of Materials Exploration and Findings

The present work focuses on the study of the effect of adding different weight percentages and particle sizes of various metal chips to foundry sand on the tensile strength of aluminum alloy castings, utilizing Taguchi's optimization methodology and regression analysis. Characterization techniques such as X-ray fluorescence (XRF), thermogravimetry, and SEM were also used. The XRF analysis identified aluminum (76.61%), silicon (17.49%), and magnesium (1.28%) as the major elements in the aluminum alloy engine block. For the foundry sand, silicon (89.51%), phosphorus (7.41%), and potassium (1.7%) were found. In contrast, the major constituents in cast iron included iron (88.3%), carbon (3.7%), …

A Review Of Energy Storage Technologies With Hydro Energy System Design For Off-Grid Electricity, Daniel H. Ngoma, Banet L. Masenga

Tanzania Journal of Engineering and Technology (TJET)

Many renewable energy sources such hydropower—particularly small-scale run-of-river and micro-hydro—offers reliable, low-cost generation. However, their inherent intermittency (due to seasonal flow variations) and inability to instantly match demand necessitate integrated energy storage to ensure a stable, continuous power supply. This review synthesizes contemporary energy storage technologies in the context of their integration with off-grid hydro energy system design.

The study examine a spectrum of storage solutions, evaluating their technical characteristics, costs, and suitability for hybrid hydro applications. Pumped Hydro Storage (PHS), while highly efficient and large-scale, is often geographically constrained and capital-intensive for small off-grid projects. Battery Energy Storage Systems …

Ellie - Exteroceptive Light Locomotion In Eukaryote-Fungi, Brandon Etwarroo

Doctoral Dissertations and Master's Theses

Over the past decade, fungal research and its technological applications have expanded across multiple disciplines, including the emerging field of biohybrid systems. This thesis develops and evaluates a wireless, untethered mobile robot controlled by the action potential-like activity generated by Pleurotus ostreatus sporocarps under red, green, and blue optical stimulation. Light is applied to the sporocarps, the resulting electrical responses are recorded, and these signals are transmitted wirelessly to actuate the mobile robot. Both the action potential-like activity patterns and the robot’s movement trajectories were analyzed. The results demonstrate that wireless robotic control mediated by fungal electrophysiology is feasible. Overall, …

Natural Convection Of Cuo-Water Nanofluid Flow Along A Vertical Plate With Variable Thermophysical Properties And Discrete Heat Sources, Nepal Roy, Ioan Pop, Rama Subba Reddy Gorla

Faculty Publications

Effects of discrete heat sources along a vertical plate are of practical importance due their occurrence in electronic devices. For growing demand of electronic appliances and their advancement, cooling processes of them must be improved. As usual fluids have limited heat transfer, nanofluids made by dispersing nanoparticles into them are utilized to enhance thermal performance. However, flow characteristics and heat transfer of a nanofluid for discrete heat sources along a vertical plate need to be explored. For this reason, this study analyzes the natural convective heat transfer and flow behaviors of CuO-water nanofluid induced by discrete heat sources along a …

Wearable Sensor System Used To Measure Linear And Angular Acceleration Of The Head Of American Football Players, David A. Emerson

LSU Master's Theses

American football players are repeatedly subject to high-velocity impacts; collisions can exceed 100 g in the NFL [1]. Rotational accelerations of the head caused by high-velocity collisions have been proven to be extremely damaging to the highly organized brain fibers at the brain-skull interface [2]. The sensor system (SS) measures the nonplanar acceleration at four locations on a chin strap using ADXL314 accelerometers and utilizes rigid-body kinematics to estimate the head rotational state from the measured acceleration of the SS [3]. The SS was validated through progressive testing, including steady-state, linear impact, and rotational impact testing. The ADLX314 sensor exhibited …

Deep Learning Based Control System For Multi-Zone Hvac Residential Buildings, Mohammad H. Z. Alghalayeeni

Mechanical Engineering Theses

Heating, ventilation, and air conditioning (HVAC) systems are major contributors to residential energy consumption. However, most homes continue to rely on single zone thermostat control, which regulates temperature based on a single sensor and cannot account for thermal variations across multiple rooms. This often leads to uneven thermal conditions and inefficient energy use in multi-zone residential buildings. This thesis presents a deep reinforcement learning based approach for improving HVAC zoning control through dynamic airflow distribution. A physics based multi zone thermal model of a residential house was developed to simulate heat transfer processes including conduction, convection, solar and internal heat …

Bonderson Workbench, Han Xu, Aidan Robleto, Sean Murphy, Victor Duran

Mechanical Engineering

This project redesigns the existing creative workbenches in Cal Poly's Bonderson High Bay to improve mobility and functionality for students and staff in the Mechanical Engineering Department.

Fsae Bespoke Brake Calipers For Hub Motor Architecture, Connor William Vaughan, Liam Upton Walsh, Bradley Brian Kern

Mechanical Engineering

Brakes are the most critical safety system on any performance vehicle, and as Cal Poly Racing transitions their Formula SAE car from a single rear motor to a four-in-wheel motor setup with regenerative braking, the team identified an opportunity to develop a bespoke brake caliper tailored to their specific needs. This document outlines the research, design, manufacturing, and validation of custom front brake calipers designed to improve upon commercial motorcycle calipers in key areas such as serviceability, mounting rigidity, thermal behavior, mass, and hub motor integration. The resulting design is a two-piece, four-piston, radially-mounted aluminum caliper featuring titanium pistons, toolless …

Baja Sae Gear Testing, Selina Bayles, Lucia Giacalone, Claire Cornelsen, Sarah Talbert

Mechanical Engineering

The Baja SAE Gear Testing project outlined a test stand and procedure to update the S-N curve currently used by the Baja SAE team. Currently the Cal Poly Baja SAE geartrain team uses a S-N curve to design custom gears, but this S-N curve does not accurately reflect the gears uses and their fatigue life. This project outlines the exploration of a dyno set up to allow for future testing of different categories of short life cycle gears to collect data and generate a new S-N curve and, ultimately, update the design of the gears. This team created a dyno …

Teleoperated Robotic Arm With Vision-Based Imitation Learning, Favour E. Emmanuel, Hunter J. Donahue

Williams Honors College, Honors Research Projects

This report presents the design, development, and deployment of a teleoperated robotic arm system capable of vision-based imitation learning. The system uses a leader-follower architecture with myArm C650 and myArm M750 robots manufactured by Elephant Robotics. The leader arm movement is controlled by the operator, whereas the follower performs actions acquired from demonstrations. Data collection included synchronized joint-angle recording and multi- camera video streams capturing human demonstrations.

These demonstrations were processed with a deep learning imitation algorithm called Action Chunking with Transformers (ACT). The main capability of this algorithm is its ability to make future action predictions based solely on …

Areosense, Josephine Turney

Williams Honors College, Honors Research Projects

The AeroSense growing system is designed to make indoor aeroponic gardening easy and accessible for everyone. By combining sensors, automation, and AI, the system can monitor and adjust humidity, lighting, and nutrient levels to help plants thrive without requiring expert knowledge. The goal is to create a self-regulating garden that takes the guesswork out of growing fresh herbs and vegetables at home. The project involves building a working aeroponic prototype equipped with misters, pumps, and environmental sensors, all managed by a Raspberry Pi. Using computer vision and machine learning, AeroSense will be able to assess plant health and respond automatically …

Measuring The Impact Of 3d Printers On The Health Of Youth, Alexis Kostin, Olla Obeid, Oz Trost

Wetterhahn Science Symposium Posters

3D printers are used more widely than ever before; they can be found in factories, hospitals, and even schools. However, the health effects of the VOCs and UFPs that these machines emit have yet to be fully understood. In collaboration with the University of Nevada, Las Vegas, this study utilizes an Air Gradient One sensor at the Diamond Lab to monitor VOC and UFP emissions before, during, and after 3D printing sessions. By comparing these levels to EPA and CDC safety standards, we aim to quantify the respiratory risks posed to youth.