Mechanical Engineering Commons^™

Investigation Of Inlet Turbulence Effects On Mixing Characteristics Of A Jet In Crossflow, Erin Jagger

Masters Theses

Gas flaring is widely used in the oil and gas industry to dispose of excess waste gas, and improving flare efficiency is critical for reducing emissions. Flare performance depends strongly on turbulent mixing between the flare gas and surrounding crossflow. While previous studies have examined the effects of crossflow velocity and low turbulence levels, the combined effects of crossflow turbulence intensity and integral length scale on mixing remains insufficiently understood.

This study uses a non-reacting jet in crossflow (JICF) configuration to represent the mixing process between the flare and crossflow interaction. Using computational fluid dynamics (CFD), Reynolds-Averaged Navier-Stokes (RANS) simulations …

Study Of Plasma Modification Effects On Cell Proliferation Of 3-D Printed Poly Lactic Acid (Pla) Structures, Temiloluwa Nathan

Masters Theses

3-d printing of structures has recently been adopted for a large number of applications including in-vitro lab-on-chip, organ-on-chip and other bioengineering applications. This thesis presents the results of our investigations on the use of a Poly Lactic Acid (PLA) structures for cell proliferation and their potential application for targeted drug delivery and Organ-on-a-Chip applications. As the previous investigations by the group indicated the requirement of surface modification of these printed structures, this study mainly focusses on the plasma surface modification of 3-D printed PLA structures and its impact on cell growth in different conditions. The first component focused on improving …

Understanding The Effect Of Scaling On Aerodynamic Force Analysis Of The Nrel Phase Vi Wind Turbine, Patrick R. West

Masters Theses

It is challenging for small models and prototypes to accurately reflect the aerodynamic performance of a full-scale wind turbine, especially for offshore turbines. It is also not economical to build full-scale models for prototype testing. Scaling makes it possible to modify the dimensions for computational simulations, simplify the prototype construction and testing process, and make aerodynamic load analysis applicable to larger blade diameters. In this work, a model is presented that considers the effects of geometric scaling by modifying the incoming windspeeds and rotational speed of the turbine rotor in capturing aerodynamic load through Computational Fluid Dynamics. The National Renewable …

Finite Element Analysis And Computational Fluid Dynamics To Design And Analyze A Liquid Cooling System For An Integrated Charger Inverter System, Pihillawala Wijethunga

Masters Theses

This work presents a computational and experimental investigation into the thermal management of power electronic modules for an electric vehicle (EV) integrated charger-inverter (ICI) system, with a focus on the Inverter module, Dual Active Bridge (DAB) converter with a High- Frequency Transformer (HFT) with an external leakage inductor. Analytical loss models are used to calculate conduction and switching losses for the DAB and inverter SiC MOSFET modules, and the Improved Generalised Steinmetz Equation is applied to determine HFT core and winding losses. The adequacy of passive natural convection as a thermal management strategy is first assessed, and its limitations at …

Sentience, Sheetal Agrawal

Masters Theses

The increasing urgency for sustainable and adaptive systems has driven research toward embedding intelligence directly into materials rather than relying solely on external sensing and control systems. This thesis explores how smart material1 embedded systems can be designed to recognize and respond to environmental signatures, defined as measurable patterns such as temperature fluctuations and mechanical forces. Central to this investigation is the integration of shape memory alloys, particularly Nitinol, with geometry-based actuation mechanisms that amplify material behavior into functional system responses.

The central argument is that designing with smart materials is a design problem, not primarily a materials science problem …

Experimental Measurements Of The Forces Acting On A Submerged Beam Using High-Speed Videography, Madelyn Burrell

Masters Theses

The interaction of structures and fluids is highly relevant in many fields but difficult to accurately and reliably characterize. This study demonstrates a novel method of simplifying such problems by analyzing the structural deformations directly, without needing to explicitly solve for the fluid aspect. Six cantilever beams of varying properties were submerged in still water and released from an initial deflection at the free end: the cases consisted of three beam shapes (one of uniform width, one with a narrower free end, and one with a wider free end), with an end mass attached or detached. High-speed videography was utilized …

Extremum Seeking Compensation And Quantification Of Position Sensor Offset Error In Speed-Controlled Permanent Magnet Synchronous Motors, Tessa Biondo

Masters Theses

Position sensor offset errors present a persistent challenge in speed-controlled permanent magnet synchronous motor drives operating under field-oriented control. Even small, constant offsets in the measured rotor position can reduce torque effectiveness, requiring increased current and voltage demand to maintain the commanded speed and resulting in degraded speed regulation performance across a range of operating conditions. These effects are particularly problematic in speed-controlled systems, where speed loop dynamics cause increased electrical effort and limit overall performance. Many existing detection and compensation approaches are either dependent on the system model, require offline calibration, or are primarily designed for torque-controlled operation. This …

Design For Extrusion-Based Additive Manufacturing: Generation Of Guidelines For Ceramics With Comparison To Thermoplastics, Hollis Hervey Waites

Masters Theses

"Design for Additive Manufacturing (DfAM) has made much progress for polymer material extrusion processes (MEX-P), like Fused Deposition Modeling (FDM), but very little progress for ceramic MEX processes (MEX-C) like Direct Ink Writing (DIW). This thesis leverages MEX-P design guidelines to create an initial set of design guidelines for DIW. FDM and DIW processes and material properties are compared, and the effect of these factors on the differences in rules is discussed. Five design guidelines are identified as applying to all MEX. For three of these, an exact limit for DIW of alumina is studied: minimum corner radius in the …

Castrip Process Technology: Non-Grain Oriented (Ngo) Si Steels Extension And Carbide-Free Bainitic (Cfb) For Flat Products, Naram Naidu Meesala

Masters Theses

"This research explores the development of advanced steel grades manufactured through Castrip® twin-roll thin strip casting technology, with particular attention to non-grain-oriented electrical Si-Steels (NGOES) and carbide-free bainitic (CFB) steels. The Castrip® process offers a near-net-shape route for producing thin steel strips, which greatly decreases the number of processing stages, lowers energy demand, and reduces carbon dioxide emissions when compared with traditional steel production methods.

In the NGOES part of the study, several industrial Fe–Si steel compositions were cold rolled to final thicknesses ranging from 0.35 mm to 0.15 mm. These materials were then exposed to short-duration continuous annealing at …

Aura-Visionpose: Creating Datasets For Vision-Based Pose Estimation, Mohanad Alameer

Masters Theses

"Spacecraft rendezvous is an integral part of many orbital missions, including active space debris removal (ADR) and in-orbit servicing, assembly, and manufacturing (ISAM). Traditionally, rendezvous missions rely mainly on manual ground-based control to perform rendezvous and docking. While this can be effective on an individual basis, it becomes less practical at scale. Autonomous vision-based methods can reduce reliance on human control, and may improve scalability, response time, and reduce the possibility of human error for both ADR and ISAM. This work lays the necessary groundwork for developing a machine learning (ML) model for autonomous rendezvous by creating a labeled image …

Fire Fossils: Biomineral Infrastructures In Untangling Climates, Tanmayee More

Masters Theses

Diatoms drift, sediments sink, wildfires generate their own weather. Lightning strikes can blast sand into glass, and microscopic organisms do the same in the cold recesses of the ocean. What alchemies and metabolisms catalyze space, time, and energy? What are the thermodynamics of infrastructure in Climate Change?

Places, materials, and beings are afterimages. Through alchemical experiments, and multi-scalar imaging, I develop simulations of wildfires, and their profound, reverberating effects. In this thesis, a glass-meets-landscape experimental process enters these obscured conditions and renders new material relations for the built environment.

A Structural Evaluation And Design Optimization Of A Tow Bar For Disabled Snowmobiles, David M. Pevic

Masters Theses

Snowmobile tow bars are devices used to rigidly connect two snowmobiles, such that a disabled snowmobile can be recovered from a remote location with a working snowmobile. These devices, however, are not widely used or readily available. An existing tow bar design was evaluated and redesigned to improve its structural capacity and performance. This evaluation provided a baseline to quantify improvement and included Finite Element Analysis (FEA), Design Failure Mode and Effect Analysis (DFMEA), and Design for Assembly analysis (DFA). A review of existing snowmobile tow bar patents was also performed. An updated design was then fabricated and similarly evaluated. …

Design Of A Spacecraft Power System Experiment, Jay Bakulkumar Kamdar

Masters Theses

This research delves into the design, implementation, and analysis of a controlled experimental framework for photovoltaic cell characterization and its application in spacecraft power systems. Such a system was simulated and validated by benchmarking characteristics of a photovoltaic module and implementing them in a system design simulation yielding performance data for comparative analysis. A hardware setup was developed to perform IV characterization tests under steady state thermal conditions. Experiments conducted across various thermal regulation profiles helped quantify the effects of temperature on the photovoltaic performance parameters. Active cooling reduced the steady state cell temperature by 17.9% and improved the cell …

Investigation Of Arm Stiffness Modulation During Overground Physical Human-Human Interaction, Henry Tien

Masters Theses

The vision of advancing robots capable of direct physical engagement with humans begins with an understanding of how humans interact with each other. Even rudimentary interactive tasks, such as shaking hands, provides tremendous challenges for modern robotics and current research into the biomechanics of such interactions is limited. Thus, further analysis of physical Human-Human Interaction (pHHI) will bolster efforts to enhance collaborative robot capabilities. To this end, a custom Force Perturbation Handle (FPH) was developed, including the requisite mechanical, electrical, and software systems, to investigate the unique role of arm stiffness modulation in haptic communication between humans. The novel device …

Aerodynamic Design Workflow Optimization For Fsae: Advanced Cfd And Hpc Automation, Kyle Maynor

Masters Theses

This research identifies and resolves inefficiencies in the Computational Fluid Dynamics (CFD) workflow of the Missouri S&T Racing Formula SAE Team’s aerodynamic development. Key bottlenecks were found in simulation runtime, laborious simulation preparation, an overly manual simulation submission process, and unchecked mesh quality. A fully reimagined workflow was implemented with simulation parameters to adjust vehicle attitudes. From this, an automated design sweep could be executed to generate aero maps of the developing vehicle using the Design Manager Project. A Python-based submission app handles the terminal interfacing and macro editing that significantly slowed the job submission process before. Using a university …

Influence Of Alloy Composition On The Process Robustness Of Steels Consolidated Via Laser-Directed Energy Deposition, Jonathan Kelley

Masters Theses

"To ensure consistent quality of additively manufactured parts, it is advantageous to identify alloys which can meet performance criteria while being robust to process variations. Toward this end, this work investigated the effect of alloy composition on the robustness of steels consolidated via laser-directed energy deposition (L-DED). Ultra-high-strength low-alloy steel (UHSLA) and pure iron powders were mixed in-situ to produce 10 compositions containing 10-100% UHSLA by mass. JMatPro material simulations roughly predicted phases and mechanical properties. Two sets of experiments were used to evaluate the sensitivity of as-built hardness (all 10 compositions) and tensile properties (5 select compositions) to process …

Segregation And Heat Treatment Response Of Cast Quench And Partition Steels, Mujeeb Hussain Shaik

Masters Theses

Quench and partition (Q&P) steels have emerged as promising alternatives to traditional quenching and tempering methods, offering a superior balance of strength and ductility due to their unique microstructure of martensite, and retained austenite. This literature review examines the development and optimization of Q&P steels, focusing on their mechanical properties, heat treatment processes, and applications in various industries. This study explores the application and effectiveness of the Quench and Partition (Q&P) heat treatment process on cast steels and examines segregation phenomena in cast medium Mn steels. Medium Mn steels were employed for various Q&P cycles on cast specimens to investigate …

Obliquely Impinging Jet Heat Transfer Fields: Effects Of Mach Number On Nozzle-To-Plate Distance, Thinnesh Ragupathy

Masters Theses

This study investigates the consistent features of heat flux patterns on surfaces impacted by jets at various Mach numbers, ranging from 0.1 to 1.0. It utilizes temperature-sensitive paint (TSP) analysis to examine how these patterns change. The research also explores the presence of self-similarity in both the fluctuation of heat flux and skin friction patterns, which are derived from temperature and heat flux data. A semi-empirical model is proposed to explain this self-similarity, suggesting that Mach number primarily affects heat flux patterns through the recovery temperature at the impact site.

Understanding the self-similarity of heat flux patterns across different Mach …

Design And Simulation Of Flow Channel Of Polymer Electrolyte Membrane Fuel Cell (Pemfc), Rishya Shringhan Ravichandran

Masters Theses

In Polymer Electrolyte Membrane Fuel Cell (PEMFC), flow channel plays an important role on the performance of the cell. This study mainly focuses on the simulation of flow channel under various conditions. A three-dimensional mode of PEMFC with 25cm² of active area was employed to simulate the flow channel of PEMFC which has various designs. The flow channel designs such as single serpentine, bi-serpentine and tri-serpentine channels were investigated using ANSYS FLUENT software. Initially, the flow channel width of 2mm was examined. The obtained results were compared to the experimental data to validate the model. Then, the dimension of …

High-Pressure Infiltration Process For Additively Manufactured Ceramic Matrix Composites, Samuel Weiler

Masters Theses

"Ceramic matrix composites were developed in order to increase the fracture toughness, thermal shock resistance, and elongation of ceramic materials, while maintaining the very high temperature capabilities of these materials. A renewed focus has been placed on ceramic matrix composites due to the need for materials that maintain good mechanical strength at very high temperatures, for use in the extreme environments encountered by hypersonic vehicles, jet turbine blades, and the like. However, conventional methods to manufacture CMCs are costly and time consuming. The aim of this work is to develop a method for creating additively manufactured ceramic matrix composites using …

Human Arm Stiffness Estimation Method Developed For Overground Physical Interaction Experiments: Experimental Validation And Perspectives For Future Applications, Tarani Kanth Kamma

Masters Theses

"To build a physically interactive robot for overground applications, it is crucial to first understand the biomechanics of humans underlying overground physical human-robot interaction (pHRI) tasks. Estimating human arm stiffness during overground interactive tasks is a promising first step toward this goal. For this, an arm stiffness estimation technique was developed in our previous works that consider the unique challenges involving overground pHRI, such as the need to estimate the arm stiffness from a short duration of data with fewer repetitions. In this work, our stiffness estimation method is further validated with a passive spring setup with known stiffness values, …

Directed Energy Deposition Processing-Performance Relationship Of Af9628, Mianqing Yang

Masters Theses

"AF9628 low alloy steel is a novel steel known for its low cost, high hardness, and outstanding tensile performance. However, the processing methods of AF9628 have been less studied in the additive manufacturing field. As the balance of hardness and tensile results is closely related to the cooling process during manufacturing process window and its relationship to resultant tensile properties is explored. By using the DED method, specimens of this steel are successfully fabricated, and tensile test results are obtained. The AF9628 steel can be manufactured for tailored properties with the DED process by controlling the cooling method. This work …

Nonlinear Finite Element Model For Functionally Graded Porous Circular/Annular Micro-Plates Under Thermal And Mechanical Load, Enrique Nava Munoz

Masters Theses

A nonlinear finite element model for micro circular/annular plates under thermal and mechanical loading is developed using a third order shear deformation theory. In the kinematic assumptions, the change of plate thickness is allowed and no transverse shear strains are considered on the top and bottom surfaces. A power-law distribution is utilized to account for variations of two constituents through the thickness of the plate. Three different types of porosity distributions are considered. The strain gradient effect in micro scale structures is considered using the modified couple stress theory. The dynamic version of the principle of virtual displacements is used …

Improving Irrigant Flow Characteristics For Enhanced Root Canal Therapy: A Numerical Study, Bibek Banjaday

Masters Theses

This numerical study investigates the flow characteristics within a root canal during a manual endodontic treatment. To underscore the difference in root canal geometry, a simplified root canal (frustum of a cone) and a more complex (realistic) root canal geometry were considered. The needle utilized in all simulations is a side-vented 30G KerrHaweIrrigation Probe, KerrHawe SA, Bioggio, Switzerland. For both root canal geometries, the effect of variation of fluid inlet velocity, needle insertion depth, and needle tilt angle on flow characteristics was examined via velocity contours, turbulent intensity, wall shear stress, and streamline and vector plots. The fluid was Sodium …

Enhancing Human Key Point Identification: A Comparative Study Of High-Resolution Vicon Dataset And Coco Dataset Using Bpnet, Bibash Lama

Masters Theses

Accurately identifying human key points is crucial for various applications, including activity recognition, pose estimation, and gait analysis. This study presents a high-resolution dataset created using the VICON motion capture system and three differently oriented 2D cameras, that can be used to train different neural networks for estimating the 2D key joint positions of the person from the 2D images or videos. The participants in the study included 25 healthy adults (17 males and 8 females) performing normal gait movements for about 2 to 3 seconds. The VICON system captured 3D ground truth data, while the three 2D cameras collected …

Fungi In Flux | Designing Regenerative Materials And Products With Mycelium, Arvind Bhallamudi

Masters Theses

As the world grapples with the escalating crisis of climate threats and environmental degradation, this research delves into the synergistic potential of design and biology, developing safe and sustainable materials for applications in prototyping, furniture and interior design. Harnessing the power of a unique organism - fungi, the study proposes an accessible, efficient, and resilient material resource system. It utilizes local waste streams and mycelium (the vegetative part of fungi) to grow functional structures. An experimental and small-scale protocol is modeled by testing bio-fabrication and bio-printing methods. The composites' performance qualities and characteristics are evaluated through mechanical testing and a …

3d Printed Poly Lactic Acid Structures For Cell Growth And Nanoparticle Transport-Simulation And Experimental Validation, Shrikrushna Vinayak Sonawane

Masters Theses

In today's world, 3D printing or additive manufacturing (AM) is being widely used in various fields due to its benefits such as rapid prototyping, reduced material waste and energy usage, lower cost, and more. Even the tissue engineering field is utilizing this technology. This study focused on examining the compatibility of 3D printed Lab-on-a-Chip structures made of Poly Lactic Acid (PLA) for in-vitro applications. In this research, the Lab-on-a-Chip structures were designed and created using 3D printing. To achieve the required bio-functionality scaffold surface was customized by post-printing processes such as mechanical polishing, hydrolysis (Wet Chemical Etching), and ultraviolet light …

Improving Future Vehicle Fuel Economy And Operational Design Domain Through Novel Data Pipelines, Kyle James Carow

Masters Theses

Modern automobiles have greatly advanced in recent years, with technological developments that enhance performance, safety, and comfort. However, there is still much room for improvement. Today’s vehicles are heavily reliant on the combustion of fossil fuels, proven to be harmful for the environment on both a local and global scale. In addition, the safety benefits of autonomous vehicles and advanced driver assistance systems are not yet fully realized due to the limited operational design domain of these technologies. In this research, these needs are addressed through the development of two novel data pipelines. In the first study, a novel methodology …

Concurrent Validity Study Of 3d Motion Measurement Systems: Vicon Vs. Xsens, Pias Das

Masters Theses

As the Inertial Measurement System (IMS) being a potential alternative to the Optoelectronic Measurement System (OMS) in terms of capturing comprehensive and objective musculoskeletal data, they need to be verified concurrently with the OMS before we start using the IMS in clinical motion analysis. To achieve this, a concurrent validity experiment of the Xsens system (IMS) in comparison to the Vicon system (OMS) was conducted for both upper and lower extremity movements during walk, squat, and lateral lunge (left and right) to quantify the degree of similarity of kinematic data between the two systems by direct comparison, root mean square …

Area Average Surface Transfer Coefficient In Unit Cell Geometries, Benjamin Gabriel Mackey

Masters Theses

"Honeycombs, metal foams, and lattice structures all provide a way to increase heat transfer due to better fluid mixing and larger surface area. Specifically, lattice structures can be a great way to provide heat transfer enhancement due to the ability to customize and optimize the unit cell geometry. In this research, a novel yet simple unit cell geometry is chosen for study. Four different configurations are tested in a lower Reynolds number range, 300–1800: single unit cell, two-unit cells in series, three-unit cells in series, and a 3x3 unit cell array. The Sherwood number of each configuration is found by …