Mechanical Engineering Commons^™

Investigation Of Inlet Turbulence Effects On Mixing Characteristics Of A Jet In Crossflow, Erin Jagger

Masters Theses

Gas flaring is widely used in the oil and gas industry to dispose of excess waste gas, and improving flare efficiency is critical for reducing emissions. Flare performance depends strongly on turbulent mixing between the flare gas and surrounding crossflow. While previous studies have examined the effects of crossflow velocity and low turbulence levels, the combined effects of crossflow turbulence intensity and integral length scale on mixing remains insufficiently understood.

This study uses a non-reacting jet in crossflow (JICF) configuration to represent the mixing process between the flare and crossflow interaction. Using computational fluid dynamics (CFD), Reynolds-Averaged Navier-Stokes (RANS) simulations …

Sentience, Sheetal Agrawal

Masters Theses

The increasing urgency for sustainable and adaptive systems has driven research toward embedding intelligence directly into materials rather than relying solely on external sensing and control systems. This thesis explores how smart material1 embedded systems can be designed to recognize and respond to environmental signatures, defined as measurable patterns such as temperature fluctuations and mechanical forces. Central to this investigation is the integration of shape memory alloys, particularly Nitinol, with geometry-based actuation mechanisms that amplify material behavior into functional system responses.

The central argument is that designing with smart materials is a design problem, not primarily a materials science problem …

Experimental Measurements Of The Forces Acting On A Submerged Beam Using High-Speed Videography, Madelyn Burrell

Masters Theses

The interaction of structures and fluids is highly relevant in many fields but difficult to accurately and reliably characterize. This study demonstrates a novel method of simplifying such problems by analyzing the structural deformations directly, without needing to explicitly solve for the fluid aspect. Six cantilever beams of varying properties were submerged in still water and released from an initial deflection at the free end: the cases consisted of three beam shapes (one of uniform width, one with a narrower free end, and one with a wider free end), with an end mass attached or detached. High-speed videography was utilized …

Extremum Seeking Compensation And Quantification Of Position Sensor Offset Error In Speed-Controlled Permanent Magnet Synchronous Motors, Tessa Biondo

Masters Theses

Position sensor offset errors present a persistent challenge in speed-controlled permanent magnet synchronous motor drives operating under field-oriented control. Even small, constant offsets in the measured rotor position can reduce torque effectiveness, requiring increased current and voltage demand to maintain the commanded speed and resulting in degraded speed regulation performance across a range of operating conditions. These effects are particularly problematic in speed-controlled systems, where speed loop dynamics cause increased electrical effort and limit overall performance. Many existing detection and compensation approaches are either dependent on the system model, require offline calibration, or are primarily designed for torque-controlled operation. This …

Fire Fossils: Biomineral Infrastructures In Untangling Climates, Tanmayee More

Masters Theses

Diatoms drift, sediments sink, wildfires generate their own weather. Lightning strikes can blast sand into glass, and microscopic organisms do the same in the cold recesses of the ocean. What alchemies and metabolisms catalyze space, time, and energy? What are the thermodynamics of infrastructure in Climate Change?

Places, materials, and beings are afterimages. Through alchemical experiments, and multi-scalar imaging, I develop simulations of wildfires, and their profound, reverberating effects. In this thesis, a glass-meets-landscape experimental process enters these obscured conditions and renders new material relations for the built environment.

A Structural Evaluation And Design Optimization Of A Tow Bar For Disabled Snowmobiles, David M. Pevic

Masters Theses

Snowmobile tow bars are devices used to rigidly connect two snowmobiles, such that a disabled snowmobile can be recovered from a remote location with a working snowmobile. These devices, however, are not widely used or readily available. An existing tow bar design was evaluated and redesigned to improve its structural capacity and performance. This evaluation provided a baseline to quantify improvement and included Finite Element Analysis (FEA), Design Failure Mode and Effect Analysis (DFMEA), and Design for Assembly analysis (DFA). A review of existing snowmobile tow bar patents was also performed. An updated design was then fabricated and similarly evaluated. …

Investigation Of Arm Stiffness Modulation During Overground Physical Human-Human Interaction, Henry Tien

Masters Theses

The vision of advancing robots capable of direct physical engagement with humans begins with an understanding of how humans interact with each other. Even rudimentary interactive tasks, such as shaking hands, provides tremendous challenges for modern robotics and current research into the biomechanics of such interactions is limited. Thus, further analysis of physical Human-Human Interaction (pHHI) will bolster efforts to enhance collaborative robot capabilities. To this end, a custom Force Perturbation Handle (FPH) was developed, including the requisite mechanical, electrical, and software systems, to investigate the unique role of arm stiffness modulation in haptic communication between humans. The novel device …

Aerodynamic Design Workflow Optimization For Fsae: Advanced Cfd And Hpc Automation, Kyle Maynor

Masters Theses

This research identifies and resolves inefficiencies in the Computational Fluid Dynamics (CFD) workflow of the Missouri S&T Racing Formula SAE Team’s aerodynamic development. Key bottlenecks were found in simulation runtime, laborious simulation preparation, an overly manual simulation submission process, and unchecked mesh quality. A fully reimagined workflow was implemented with simulation parameters to adjust vehicle attitudes. From this, an automated design sweep could be executed to generate aero maps of the developing vehicle using the Design Manager Project. A Python-based submission app handles the terminal interfacing and macro editing that significantly slowed the job submission process before. Using a university …

Design Of A Spacecraft Power System Experiment, Jay Bakulkumar Kamdar

Masters Theses

This research delves into the design, implementation, and analysis of a controlled experimental framework for photovoltaic cell characterization and its application in spacecraft power systems. Such a system was simulated and validated by benchmarking characteristics of a photovoltaic module and implementing them in a system design simulation yielding performance data for comparative analysis. A hardware setup was developed to perform IV characterization tests under steady state thermal conditions. Experiments conducted across various thermal regulation profiles helped quantify the effects of temperature on the photovoltaic performance parameters. Active cooling reduced the steady state cell temperature by 17.9% and improved the cell …

Influence Of Alloy Composition On The Process Robustness Of Steels Consolidated Via Laser-Directed Energy Deposition, Jonathan Kelley

Masters Theses

"To ensure consistent quality of additively manufactured parts, it is advantageous to identify alloys which can meet performance criteria while being robust to process variations. Toward this end, this work investigated the effect of alloy composition on the robustness of steels consolidated via laser-directed energy deposition (L-DED). Ultra-high-strength low-alloy steel (UHSLA) and pure iron powders were mixed in-situ to produce 10 compositions containing 10-100% UHSLA by mass. JMatPro material simulations roughly predicted phases and mechanical properties. Two sets of experiments were used to evaluate the sensitivity of as-built hardness (all 10 compositions) and tensile properties (5 select compositions) to process …

Design And Simulation Of Flow Channel Of Polymer Electrolyte Membrane Fuel Cell (Pemfc), Rishya Shringhan Ravichandran

Masters Theses

In Polymer Electrolyte Membrane Fuel Cell (PEMFC), flow channel plays an important role on the performance of the cell. This study mainly focuses on the simulation of flow channel under various conditions. A three-dimensional mode of PEMFC with 25cm² of active area was employed to simulate the flow channel of PEMFC which has various designs. The flow channel designs such as single serpentine, bi-serpentine and tri-serpentine channels were investigated using ANSYS FLUENT software. Initially, the flow channel width of 2mm was examined. The obtained results were compared to the experimental data to validate the model. Then, the dimension of …

Segregation And Heat Treatment Response Of Cast Quench And Partition Steels, Mujeeb Hussain Shaik

Masters Theses

Quench and partition (Q&P) steels have emerged as promising alternatives to traditional quenching and tempering methods, offering a superior balance of strength and ductility due to their unique microstructure of martensite, and retained austenite. This literature review examines the development and optimization of Q&P steels, focusing on their mechanical properties, heat treatment processes, and applications in various industries. This study explores the application and effectiveness of the Quench and Partition (Q&P) heat treatment process on cast steels and examines segregation phenomena in cast medium Mn steels. Medium Mn steels were employed for various Q&P cycles on cast specimens to investigate …

Obliquely Impinging Jet Heat Transfer Fields: Effects Of Mach Number On Nozzle-To-Plate Distance, Thinnesh Ragupathy

Masters Theses

This study investigates the consistent features of heat flux patterns on surfaces impacted by jets at various Mach numbers, ranging from 0.1 to 1.0. It utilizes temperature-sensitive paint (TSP) analysis to examine how these patterns change. The research also explores the presence of self-similarity in both the fluctuation of heat flux and skin friction patterns, which are derived from temperature and heat flux data. A semi-empirical model is proposed to explain this self-similarity, suggesting that Mach number primarily affects heat flux patterns through the recovery temperature at the impact site.

Understanding the self-similarity of heat flux patterns across different Mach …

Directed Energy Deposition Processing-Performance Relationship Of Af9628, Mianqing Yang

Masters Theses

"AF9628 low alloy steel is a novel steel known for its low cost, high hardness, and outstanding tensile performance. However, the processing methods of AF9628 have been less studied in the additive manufacturing field. As the balance of hardness and tensile results is closely related to the cooling process during manufacturing process window and its relationship to resultant tensile properties is explored. By using the DED method, specimens of this steel are successfully fabricated, and tensile test results are obtained. The AF9628 steel can be manufactured for tailored properties with the DED process by controlling the cooling method. This work …

High-Pressure Infiltration Process For Additively Manufactured Ceramic Matrix Composites, Samuel Weiler

Masters Theses

"Ceramic matrix composites were developed in order to increase the fracture toughness, thermal shock resistance, and elongation of ceramic materials, while maintaining the very high temperature capabilities of these materials. A renewed focus has been placed on ceramic matrix composites due to the need for materials that maintain good mechanical strength at very high temperatures, for use in the extreme environments encountered by hypersonic vehicles, jet turbine blades, and the like. However, conventional methods to manufacture CMCs are costly and time consuming. The aim of this work is to develop a method for creating additively manufactured ceramic matrix composites using …

Human Arm Stiffness Estimation Method Developed For Overground Physical Interaction Experiments: Experimental Validation And Perspectives For Future Applications, Tarani Kanth Kamma

Masters Theses

"To build a physically interactive robot for overground applications, it is crucial to first understand the biomechanics of humans underlying overground physical human-robot interaction (pHRI) tasks. Estimating human arm stiffness during overground interactive tasks is a promising first step toward this goal. For this, an arm stiffness estimation technique was developed in our previous works that consider the unique challenges involving overground pHRI, such as the need to estimate the arm stiffness from a short duration of data with fewer repetitions. In this work, our stiffness estimation method is further validated with a passive spring setup with known stiffness values, …

Nonlinear Finite Element Model For Functionally Graded Porous Circular/Annular Micro-Plates Under Thermal And Mechanical Load, Enrique Nava Munoz

Masters Theses

A nonlinear finite element model for micro circular/annular plates under thermal and mechanical loading is developed using a third order shear deformation theory. In the kinematic assumptions, the change of plate thickness is allowed and no transverse shear strains are considered on the top and bottom surfaces. A power-law distribution is utilized to account for variations of two constituents through the thickness of the plate. Three different types of porosity distributions are considered. The strain gradient effect in micro scale structures is considered using the modified couple stress theory. The dynamic version of the principle of virtual displacements is used …

Improving Irrigant Flow Characteristics For Enhanced Root Canal Therapy: A Numerical Study, Bibek Banjaday

Masters Theses

This numerical study investigates the flow characteristics within a root canal during a manual endodontic treatment. To underscore the difference in root canal geometry, a simplified root canal (frustum of a cone) and a more complex (realistic) root canal geometry were considered. The needle utilized in all simulations is a side-vented 30G KerrHaweIrrigation Probe, KerrHawe SA, Bioggio, Switzerland. For both root canal geometries, the effect of variation of fluid inlet velocity, needle insertion depth, and needle tilt angle on flow characteristics was examined via velocity contours, turbulent intensity, wall shear stress, and streamline and vector plots. The fluid was Sodium …

Enhancing Human Key Point Identification: A Comparative Study Of High-Resolution Vicon Dataset And Coco Dataset Using Bpnet, Bibash Lama

Masters Theses

Accurately identifying human key points is crucial for various applications, including activity recognition, pose estimation, and gait analysis. This study presents a high-resolution dataset created using the VICON motion capture system and three differently oriented 2D cameras, that can be used to train different neural networks for estimating the 2D key joint positions of the person from the 2D images or videos. The participants in the study included 25 healthy adults (17 males and 8 females) performing normal gait movements for about 2 to 3 seconds. The VICON system captured 3D ground truth data, while the three 2D cameras collected …

Fungi In Flux | Designing Regenerative Materials And Products With Mycelium, Arvind Bhallamudi

Masters Theses

As the world grapples with the escalating crisis of climate threats and environmental degradation, this research delves into the synergistic potential of design and biology, developing safe and sustainable materials for applications in prototyping, furniture and interior design. Harnessing the power of a unique organism - fungi, the study proposes an accessible, efficient, and resilient material resource system. It utilizes local waste streams and mycelium (the vegetative part of fungi) to grow functional structures. An experimental and small-scale protocol is modeled by testing bio-fabrication and bio-printing methods. The composites' performance qualities and characteristics are evaluated through mechanical testing and a …

Improving Future Vehicle Fuel Economy And Operational Design Domain Through Novel Data Pipelines, Kyle James Carow

Masters Theses

Modern automobiles have greatly advanced in recent years, with technological developments that enhance performance, safety, and comfort. However, there is still much room for improvement. Today’s vehicles are heavily reliant on the combustion of fossil fuels, proven to be harmful for the environment on both a local and global scale. In addition, the safety benefits of autonomous vehicles and advanced driver assistance systems are not yet fully realized due to the limited operational design domain of these technologies. In this research, these needs are addressed through the development of two novel data pipelines. In the first study, a novel methodology …

Concurrent Validity Study Of 3d Motion Measurement Systems: Vicon Vs. Xsens, Pias Das

Masters Theses

As the Inertial Measurement System (IMS) being a potential alternative to the Optoelectronic Measurement System (OMS) in terms of capturing comprehensive and objective musculoskeletal data, they need to be verified concurrently with the OMS before we start using the IMS in clinical motion analysis. To achieve this, a concurrent validity experiment of the Xsens system (IMS) in comparison to the Vicon system (OMS) was conducted for both upper and lower extremity movements during walk, squat, and lateral lunge (left and right) to quantify the degree of similarity of kinematic data between the two systems by direct comparison, root mean square …

Area Average Surface Transfer Coefficient In Unit Cell Geometries, Benjamin Gabriel Mackey

Masters Theses

"Honeycombs, metal foams, and lattice structures all provide a way to increase heat transfer due to better fluid mixing and larger surface area. Specifically, lattice structures can be a great way to provide heat transfer enhancement due to the ability to customize and optimize the unit cell geometry. In this research, a novel yet simple unit cell geometry is chosen for study. Four different configurations are tested in a lower Reynolds number range, 300–1800: single unit cell, two-unit cells in series, three-unit cells in series, and a 3x3 unit cell array. The Sherwood number of each configuration is found by …

Measurement Of Low-Speed Impinging Jet Structure Using Temperature Sensitive Paint, Arthur Dean Woodworth

Masters Theses

Temperature sensitive paint (TSP) is used to analyze surface flow structures driven by a jet impinging on a heated steel sheet. Temperature and Nusselt number images are calculated from CCD images of the TSP surface. TSP calibration is discussed. Skin friction data is obtained from the temperature images.

Data is collected for metal and 3D-printed plastic nozzles of varying shape and size at one or two jet airspeeds depending on the nozzle. For the circular nozzles, data is collected for four Reynolds numbers at impinging angles of 90, 70, and 50 degrees. For the elliptical nozzles and the star-shaped nozzle, …

Study Of Urethane Double-Coated Nylon Membranes For Fluid-Storage Applications, Micah Austin Howell

Masters Theses

Polymer-coated fabrics are used for many fuel and water storage applications, such as in U.S. military field operations. Urethane-double-coated nylon (UDCN) is one such material used in collapsible fluid storage tanks. Research into the mechanical properties of UDCN membranes under different environmental conditions is necessary for substantiating its current operations as well as developing new technologies. Novel modular, closed-loop and scalable pumped-storage hydropower (PSH) systems are one technology that could use UDCN membrane tanks in order to mitigate large costs, risks, environmental impacts, and time-for deployment associated with PSH system construction due to their modular, closed-loop technology. This study focuses …

Modelling And Development Of An Automated Ldpe Autoclave Reactor In Cfd For Revealing Ethylene Hot Spots, Eric Turman

Masters Theses

Computational Fluid Dynamics (CFD) was employed to develop a rigorous model of a low-density polyethylene (LDPE) autoclave reactor. Different numerical settings within the solver were evaluated to minimize false diffusion and to reflect the sensitive heat generation taking place during free radical polymerization. The rigorous CFD model employed reaction kinetics, Proportional Integral Derivative (PID) automated thermal management, and a rotating stirrer shaft. Validation was carried out to determine the sensitivity to time-step size, turbulence model, and grid resolution. Data were compared to an industrial scale plant autoclave to guide the development of CFD. Time-step independence was confirmed by comparing the …

Industry 4.0 Remanufacturing: A Novel Approach Towards Smart Remanufacturing, Prashansa Ragampeta

Masters Theses

“Smart remanufacturing has become more popular in recent years as a result of its multiple benefits and the growing need for society to encourage a circular economy that leads to sustainability. One of the most common end-of-life (EoL) choices that can lead to a circular economy is remanufacturing. As a result, at the end-of-life stage of a product, it is critical to prioritize this choice over other accessible options because it is the only recovery option that retains the same quality as a new product. This work focuses on the numerous technologies that can aid in the improvement of smart …

A Convolutional Neural Network (Cnn) For Defect Detection Of Additively Manufactured Parts, Musarrat Farzana Rahman

Masters Theses

“Additive manufacturing (AM) is a layer-by-layer deposition process to fabricate parts with complex geometries. The formation of defects within AM components is a major concern for critical structural and cyclic loading applications. Understanding the mechanisms of defect formation and identifying the defects play an important role in improving the product lifecycle. The convolutional neural network (CNN) has been demonstrated to be an effective deep learning tool for automated detection of defects for both conventional and AM processes. A network with optimized parameters including proper data processing and sampling can improve the performance of the architecture. In this study, for the …

Integrating Temperature Dependence Into A Microstructure-Sensitive Fatigue Model For Titanium Alloys, Jared Michael Darius

Masters Theses

This work seeks to integrate temperature dependence into a microstructure-sensitive fatigue model for titanium alloys produced by both extrusion and electron beam melting (EBM) additive manufacturing, revising and enhancing the MultiStage Fatigue (MSF) model as the foundational model framework. Traditional fatigue modeling has required design engineers to conservatively use a lower-bound estimate of fatigue life predictions given a statistically significant spread of experimental data that can span up to two or sometimes three orders of magnitude for a given test condition. This variation in fatigue data has since been accounted for with the advent of the MSF model, linking individual …

Development Of Phase Change Thermal Storage Medium: Cooking With More Power And Versatility, Martin Osei

Masters Theses

With an Insulated Solar Electric Cooker (ISEC), a 100 W solar panel directly cooks food while providing 5W off-grid electricity access; but it cooks slowly. Storing the day’s energy with phase change thermal storage allows ISEC to cook more rapidly as well as cook after sunset. The ISEC is made by sticking a 3ohm resistive to an aluminum pot (inner phase change assembly PCA) where another cooking pot fits. The resistive heater is surrounded by a bigger pot (outer PCA) that contains the PCM and is tightly sealed. The solar panel is connected to the resistive heater with a thermal …