A Cfd-Dem Framework For Characterizing Nanoparticle Adhesion Effects On Creeping-Flow Permeability In Composite Manufacturing, Gavin Stoker

All Graduate Theses and Dissertations, Fall 2023 to Present

Modern aircraft, spacecraft, and high-performance vehicles are increasingly built from composite materials, engineered combinations of plastics and fibers that are lighter and stronger than traditional metals. Researchers are now pushing these materials further by mixing in microscopic particles thousands of times smaller than a human hair, called nanoparticles, to make them even tougher and more resistant to damage. The challenge is getting those nanoparticles distributed evenly. During manufacturing, liquid plastic resin is pumped through a network of tightly packed fibers, carrying the nanoparticles along with it. But nanoparticles tend to clump together and stick to surfaces as they travel, clogging …

Design And Implementation Of An Embedded Control System For The Cal Poly Spacecraft Attitude Dynamics Simulator, Neil Mahesh Bedagkar

Master's Theses

This thesis presents the development of a cascaded reaction wheel control system for Cal Poly's Spacecraft Attitude Dynamics Simulator. This work considers system architecture, empirical modeling, high-fidelity simulation, embedded firmware, hardware integration, and experimental characterization. In discrete-time simulation, it is shown that nonlinear direct model reference adaptive control (NDMRAC) enables a nonlinear, partially known plant with realistic actuator dynamics to track the response of a canonical second-order transfer function, with settling time within 4.67% and percent overshoot within order of magnitude of the second-order response. In hardware, the feasibility of a cascaded reaction wheel control architecture is experimentally demonstrated, achieving …

Informing Consumer Product Sound Quality Analysis Using Generative Adversarial Networks, Daniel Jeffery Lesko, Vinh Nguyen

Michigan Tech Publications

Sound quality attributes have been proven important predictors of customer satisfaction with consumer goods and appliances. The results of several studies indicate that level-based, tonal, and temporal aspects of sound influence the perceived quality of consumer products. The current state-of-the-art of inferring consumer satisfaction with sound attributes is based on the jury test methodology. However, product engineers often find the models generated from these studies incomplete, resulting in products that fail to meet consumer expectations. Therefore, this study aims to utilize generative data-driven approaches to create a range of acceptable sound quality attributes given consumer satisfaction requirements. A baseline sound …

A Virtual-Reality-Based Dental Simulator For Endodontics With Automated Formative Feedback, Yousef Salah Abo El Ela

Theses and Dissertations

Advancements in virtual reality (VR) and haptic technology are transforming the landscape of medical and dental education, offering new avenues for safe, immersive, and repeatable training experiences. Within dentistry, endodontics presents unique challenges for preclinical education due to anatomical complexity, limited access to extracted teeth, ethical concerns, and the shortcomings of conventional plastic models. Despite endodontics specific plastic teeth being available, they fall short of replicating the hardness of real extracted teeth, are relatively costly compared to generic plastic teeth, and are ultimately a disposable item which makes them inadequate as a sustainable long-term solution. Extracted teeth do a much …

The Effect Of Scanning Strategy And Build Conditions On The Residual Stress Of A Ded System With Realistic Clad Geometry, Christopher Matthew Roeder

Graduate Research Theses & Dissertations

Direct Energy Deposition (DED) is a leading metal additive manufacturing method for fabricating complex parts. However, the high thermal gradients during the process, along with their effects on thermal expansion and shrinkage during heating and cooling cycles, result in significant residual stress that imposes substantial limitations on the building process. These stresses can lead to warpage, cracking, and a reduction in overall mechanical performance, challenges that must be addressed in most manufacturing industries. While scanning patterns and clad geometry have often been studied independently, their interaction may provide deeper insights into the causes and effects of these operating conditions on …

Virtual Process Modeling Of Metal Additive Manufacturing Basedon Direct Energy Deposition In-Situ Failure, Jachin J. Ramirez

2025 Fall Honors Capstones Projects - Archive

This study builds a mesoscale finite element simulation to examine how internal stresses form during additive metal manufacturing using directed energy deposition. The goal is to track how heat and stress develop layer by layer and determine where a failure criterion could appear during the print. The model uses temperature-dependent material properties for Inconel 718 and a moving heat source defined with custom G-code.

Thermal results are mapped into a mechanical simulation to watch stress accumulate as new layers are added. Different scan paths were tested to determine whether varying heat exposure could reduce the extent of a region exceeding …

Universal Systems Simulation Via Constraint Hypergraphs With Applications To Digital Twins, John Morris

All Dissertations

The characterization of systems encompasses a variety of modeling frameworks designed to capture specific behaviors and components of various system domains. Whatever the framework, the core elements of a system representation are the information of the system and a description of how that information is related. The relations in deterministic systems are functions, which, when composed to form executable processes, can be used to simulate system data. A declarative modeling framework is one that encodes mechanisms for preparing these simulations within the model structure, allowing an external agent to form the execution processes required for a given context. To date, …

Investigation Of The Influence Of Warhead Shape And Type Of Missile Weapon Material Counter-Training Tank Weapons Simulation Approach, Transisma Budiarta, Haris Puspito Buwono, Radhi Nurvian Amrullah

Journal of Mechanical Engineering Science and Technology (JMEST)

This study analyzes the effect of warhead shape and material variations on pressure, temperature, and lift on training missiles using CAD-based simulation methods. The variations of warhead shapes tested include flat, flat radius, and tapered, while the materials used are rubber, ABS, and PE. The simulation results show that the tapered warhead shape with PE material produces the lowest pressure (50.3 MPa) due to more efficient pressure release and low friction properties. Conversely, the Flat shape produces the highest pressure (69.1 MPa) on all materials due to flow stagnation. In terms of temperature, the Flat Radius warhead with PE and …

Toolpath Motion Strategy And Feed Rate In Cnc Milling On Energy Consumption Of Machining Process, Luqman Dwi Saputra, Eko Yudiyanto

Journal of Mechanical Engineering Science and Technology (JMEST)

The use of CNC milling machines to produce components, especially aluminum brackets used for automotive, is one of the advances in the industrial field. The use of CNC milling machines has the advantage of producing processes with speed accuracy, and better workpiece quality than conventional machines. This research investigates energy consumption in the CNC milling process by varying the toolpath motion strategies—Zigzag, Constant Overlap Spiral, Parallel Spiral, and Parallel Spiral Clean Corners—as well as feed rates of 700 mm/min, 800 mm/min, 900 mm/min, and 1000 mm/min. The goal is to find out the best parameters for using energy in the …

Thermal Modeling Techniques For Additively Manufactured Porous Metals, Lucas D. Rambo

Master's Theses

Advances in additive manufacturing have enabled the creation of metallic components with tailored porosity, offering design flexibility for thermal, structural, and fluid transport applications. This thesis investigates the effective thermal conductivity (ETC) of porous Inconel 625 (IN625) and Inconel-ceramic composites (IN625-RAM2) fabricated by Laser Powder Bed Fusion (LPBF) using Elementum 3D’s PermiAM technology. Experimental measurements of thermal conductivity using the laser flash method are compared to numerical models built from micro-computed tomography data. Simulations were performed using both finite element (FE) and finite volume (FV) methods to evaluate thermal transport in real microstructures. The study investigates the effects of micro- …

Computational Modeling Of Torque Arm And Load Cell Interactions In Uta Racing Brake Dynamometer, Anthony A. Aiyedun

2025 Spring Honors Capstone Projects - Archive

The UTA Racing Team is developing a brake dynamometer to measure the coefficients of friction of various brake pads and calipers under controlled conditions. The dynamometer simulates on-track braking scenarios, testing brake pads at temperatures up to 1300ºF and pressures similar to racing environments. Its primary goal is to generate accurate friction vs. temperature graphs for various brake pad and rotor combinations, addressing the need for dedicated testing equipment. This project creates an ANSYS simulation of the torque arm and load cell interaction. The computational model accurately represents the relationship between applied torque and measured load cell force, incorporating precise …

Validating An Electronics Cooler Experiment And Optimizing Its Performance Using Ansys Icepak, Daniel V. Curl

Mechanical Engineering Undergraduate Honors Theses

Researchers at the University of Arkansas' Mechanical and Electrical Engineering Research Departments have designed and built a cold plate and substrate design for a 10 kV SiC MOSFET power module. Many variables define the design of the cold plate and substrate system and have quantifiable effects on the device’s performance. These variables include but are not limited to geometry and material selection of the fins and substrate. Manufacturing many test designs, running experiments, and comparing their performance is a time-consuming and expensive design optimization method that may be effective for some low-cost applications. Still, simulation is often a more cost-effective …

Effects Of Die Type On Mechanical Performance And Failure Behaviors Of Self-Piercing Riveting Joints In Aa5052, Lun Zhao, Amr Monier, Ao Zhang, Liya Li, Ahmed Elkaseer, Zeshan Abbas, Kai Ye

Mechanical Engineering

This study investigates the effects of self-piercing riveting (SPR) die type on the joint quality and failure modes of AA5052 SPR joints. Three die types: flat, pip, and ball-shaped were designed and processed for the SPR process, and 30 riveted specimens were prepared. A 2D axisymmetric finite element (FE) simulation model was established using LS-Dyna to evaluate the impact of each die type. The accuracy of the FE model was validated by comparing simulated joint cross-sections with experimental results. Subsequently, the quality and forming mechanisms of the SPR joints fabricated using each die type were analyzed. Mechanical properties were assessed …

Integrating Medical Plastic Waste Pyrolysis And Circular Economy For Environmental Sustainability, Attia Attia, Mohamed Bassyouni Prof., Reem Nasser Eng., Moataz El-Bagoury Eng., Islam Shaker Eng., Yasser Elhenawy Prof., Dina Aboelela Dr.

Biochemical Engineering

A critical assessment of pyrolysis technologies and reactor designs was discussed, highlighting various reactor configurations. This study explored the influence of catalysts, temperature, heating rate, and residence time on the pyrolysis process, and addressed their effects on product distribution and composition. Safety considerations and strategies for mitigating the potential environmental impacts of pyrolysis were presented. Comparative analyses of the environmental impacts of traditional waste disposal methods versus pyrolysis-based approaches provided insights into the potential reduction of greenhouse gas emissions and other pollutants. The circular economy approach was explored in the context of medical plastic waste pyrolysis. The potential for closing …

Design Of A Spacecraft Power System Experiment, Jay Bakulkumar Kamdar

Masters Theses

This research delves into the design, implementation, and analysis of a controlled experimental framework for photovoltaic cell characterization and its application in spacecraft power systems. Such a system was simulated and validated by benchmarking characteristics of a photovoltaic module and implementing them in a system design simulation yielding performance data for comparative analysis. A hardware setup was developed to perform IV characterization tests under steady state thermal conditions. Experiments conducted across various thermal regulation profiles helped quantify the effects of temperature on the photovoltaic performance parameters. Active cooling reduced the steady state cell temperature by 17.9% and improved the cell …

Thermal Management For Optimal Performance Of Polymer Electrolyte Membrane Unitized Regenerative Fuel Cells, Mythy Tran, Ayodeji Demuren

Mechanical & Aerospace Engineering Faculty Publications

Hydrogen is an excellent carrier for energy storage and can be produced from various green and renewable sources. However, the cost of producing hydrogen and converting it to useful energy is much higher than fossil fuel and traditional energy generation and storage systems. Unitized regenerative fuel cells (URFC) maximize utilization of high-cost cells and their components, thus, lowering system capital cost. Improving the URFC efficiency is an effective way to lower its operating cost. This study evaluates utilization of waste heat during operation and recovery strategy to improve system efficiency of Proton Exchange Membrane (PEM) URFC. A COMSOL Multiphysics 3-D …

Development Of A Mixed Reality Robotics Testing Environment, Haneen Hanoon

Graduate Theses, Dissertations, and Problem Reports (ETD)

Development of a Mixed Reality Robotics Testing Environment

Haneen Hanoon

This research presents the development of a Mixed Reality (MR) robotic framework that integrates real and virtual environments for experimental robotics, education, and visualization. The proposed system combines a motion-capture system, a simulator, and a projector to create a spatially aligned, interactive workspace where physical robots coexist with projected virtual objects. The framework enables real-robot motion to be tracked in real time and mirrored in the simulated environment, allowing projected obstacles, goals, and paths to be precisely aligned with the physical world.

A coordinate transformation and scaling process was implemented …

Study Of Two-Phase Void Fraction In A Rectangular Channel Using Capacitance Sensor, Peter Ngoc Nguyen

Dissertations, Master's Theses and Master's Reports

Two-phase liquid-gas flow has many applications in the nuclear industry, including active heat exchangers, reactor core designs, secondary steam generators, and two-phase flow loop balance of the plant. The void fraction is a crucial parameter to determine the pressure drop, flow regimes and liquid levels inside the nuclear reactor core. For the past forty years, void fraction has been studied by many researchers by different measurement techniques. Each method has positive and negative attributes. In this study, after extensive literature reviews, the author has chosen a capacitance type void fraction sensor over other void fraction measuring techniques. The principal concept …

A Systematic Approach To Vehicle Suspension Modeling: Integrating Experimental Testing And Simulation-Based Validation, Naoufel Ghannami

Honors Theses

This thesis explores the dynamic behavior of suspension systems using a radio-controlled (RC) vehicle as the study unit. By combining experimental drop testing and the Mississippi State Autonomous Vehicle Simulator (MAVS), the research focuses on determining key suspension parameters, including the spring constant and damping coefficient, which define the stiffness and energy dissipation characteristics of the system. The RC vehicle's suspension system provided a controlled platform for studying these dynamics under both real-world and simulated conditions. Experimental drop testing involved capturing the vehicle's response to impact using an accelerometer, while MAVS simulations modeled a controlled compression and release of the …

Practical Model Of A Labview Controlled Active Magnetic Bearing On A Bently Rotor Kit Validated With Matlab And Msc Adams, Luis Herrera-Delgado

Master's Theses

This thesis aimed to model a rotor supported by an active magnetic bearing (AMB). The magnetic force equation due to a single electromagnet was first derived which served as the basis of AMB modeling. The finalized model utilized Matlab, Simulink, and MSC Adams to simulate a rotor supported by an AMB. Matlab and Simulink were used to model the AMB control system and actuator output. MSC Adams was used to capture the dynamics of a flexible rotor. This model was verified by comparing the model’s simulated vibration to real vibration data measured from a modified Bently Nevada rotor kit equipped …

Simulation-Based Methodology To Investigate The Impact Of Material Type And Compressive Speed Variation On Effective Strain Rate And Springback, Radhi Nurvian Amrullah, Syamsul Hadi, Muhammad Akhlis Rizza

Journal of Mechanical Engineering Science and Technology (JMEST)

To obtain the desired results in the manufacturing process, especially the bending process, the occurrence of springback must be reduced. The effective strain rate must be increased to predict the increase in material. This study uses a simulation method to determine the influence of material type and compressive speed variation on spring back and effective strain rate. This study uses 3 kinds of materials: JIS SPHD, JIS A1100 BE, and JIS SN400A, and speed variations, namely: 90 mm/s, 105 mm/s, and 120 mm/s. This study shows that JIS SN400A material has the smallest springback value compared to JIS A1100 BE …

Friction Modeling Of Composite Brake Pads With Ulin Wood Powder (Eusideroxylon Zwageri), Muhammad Rezki Fitri Putra, Hajar Isworo, Muhamad Noor Yasin, Rachmat Subagyo

Journal of Mechanical Engineering Science and Technology (JMEST)

This study investigates the performance of composite brake pads made of Ulin (Eusideroxylon zwageri) sawdust using simulation modeling, focusing on the pressure distribution, frictional stress, and contact state in five brake pad designs (DS0 to DS4). The brake pad designs used U-shaped grooves to improve cooling efficiency and debris removal. The results show that DS1 and DS2 exhibit the most uniform pressure distribution, with maximum values of 0.045 MPa and 0.048 MPa, respectively. DS1 recorded the highest peak frictional stress at 2.53 × 10-8 MPa, while DS2 showed consistent stress stability, reducing the possibility of uneven wear. DS3 achieved a …

Analysis, Design, And Experimental Validation Of The Thermal Subsystem Of Alainsat-1 Cubesat, Ameereh Seyedzadeh

Thesis/ Dissertation Defenses

This thesis investigates the thermal management techniques of AlAinSat-1 during extremely harsh space conditions. It presents a comprehensive analysis of its thermal behavior using numerical techniques and validates the CubeSat's survivability in space via experimental testing. AlAinSat-1 is a nanocube-shaped satellite carrying Earth observation payloads, including RITA (Remote Sensing and Interference Detector with Radiometry and Vegetation Analysis) and Locana. Understanding how the CubeSat behaves in harsh space conditions and maintains thermal stability during its mission is critical to its success. The main aim of this study is to employ finite element analysis (FEA) techniques to simulate the thermal behavior of …

Analysis, Design, And Experimental Validation Of The Thermal Subsystem Of Alainsat-1 Cubesat, Ameereh Seyedzadeh

Theses

This thesis investigates the thermal management techniques of AlAinSat-1 during extremely harsh space conditions. It presents a comprehensive analysis of its thermal behavior using numerical techniques and validates the CubeSat's survivability in space via experimental testing. AlAinSat-1 is a nanocube-shaped satellite carrying Earth observation payloads, including RITA (Remote sensing and Interference detector with radiome-Try and vegetation Analysis) and Locana. Understanding how the CubeSat behaves in harsh space conditions and maintains thermal stability during its mission is critical to its success. The main aim of this study is to employ finite element analysis (FEA) techniques to simulate the thermal behavior of …

Simulation Of The Performance Of Kevlar Impregnated Shear Thickening Fluid Ballistic Test Results, Ridwan Prasetya, Andoko Andoko, Suprayitno Suprayitno

Journal of Mechanical Engineering Science and Technology (JMEST)

This study explores the enhancement of Kevlar fabric’s ballistic performance through impregnation with Shear Thickening Fluid (STF) for potential application in soft body armor. The experimental approach often fails to elucidate mechanical phenomena critical for the development of lightweight and high-strength body armor designs. To address this limitation, the finite element method, specifically using ANSYS/LS-DYNA R.13, was employed for a comprehensive analysis. The simulation aimed to evaluate the impact of STF on Kevlar fabric by assessing projectile velocity, force exerted by the projectile onto the fabric, displacement, stress distribution, and fabric failure mechanisms. Kevlar yarn was modeled as a shell …

3d-Printed Remote Controlled Aircraft, Sebastian Bessoudo, Jose Ramirez, Manny Ruiz, Andrew Edwards

Mechanical Engineering

The Senior Project for the 3D Printed Aircraft presents a compelling challenge to the team: design and fabricate an aircraft for the Cal State LA 3D-Printed Fixed-Wing Aircraft Competition, comprising three distinct events: Flight, Design, and Simulation. The objective of the flight competition is to achieve the longest flight duration, while the design event emphasizes innovation and originality. In the Simulation contest, our aircraft's CAD model undergoes Computational Fluid Dynamics analysis to assess its aerodynamic performance. These competitions are slated for May 2024.

While building the aircraft has its limitations due to the source of our construction being only 3D …

Modeling Of Continuous Stirred Tank Reactor For Esterification Process, Olimjon Rikhsiboyevich Maksudov, Abdulaziz Nodirbek Ogli Bakhtiyorov, Orifjon Olimovich Zaripov, Аdhаm Tilovovich Norkobilov

Technical science and innovation

This paper presents a comprehensive study on the synthesis of ethyl acetate through the esterification of acetic acid with ethanol using a continuous stirred tank reactor (CSTR). Ethyl acetate is a significant solvent in various industries due to its eco-friendly characteristics and economic efficiency. The study develops a detailed mathematical model focusing on the operating of the CSTR to enhance the understanding of the reaction kinetics and thermodynamics in a continuous processing environment. The reactor model was validated with experimental data to optimize process parameters, aiming to improve yield and selectivity. Key variables such as reactant ratios, and operational temperatures …

The Analysis Of Mechanical Exfoliation Of Graphene For Various Fabrication And Automation Techniques, Lance Yarbrough

Physics Undergraduate Honors Theses

Mechanical Exfoliation

Novel Vector Assignment Approach For Inherent Strain Modeling Of Laser Powder Bed Fusion Manufacturing, Lucas M. Morand

All Dissertations

The expansion of the design space due to additive manufacturing (AM) has been a large motivator for the success of this family of processes. Despite the complexity of the physics in metal laser powder bed fusion AM causing significant stresses and strains in finished parts, the design advantages and subsequent performance improvements continue to drive the expansion of AM. Because the trial-and-error approach to AM part development is cost prohibitive, simulation of prints has become crucial. However, full thermo-mechanical simulation is susceptible to the same pitfall of time and computational cost in order to attain part-scale results. The development of …

The Analysis Of Mechanical Exfoliation Of Graphene For Various Fabrication And Automation Techniques, Lance Yarbrough

Mechanical Engineering Undergraduate Honors Theses

Mechanical Exfoliation of Graphene is an often-overlooked portion of the fabrication of quantum devices, and to create more devices quickly, optimizing this process to generate better flakes is critical. In addition, it would be valuable to simulate test pulls quickly, to gain insight on flake quality of various materials and exfoliation conditions. Physical pulls of graphene at various temperatures, pull forces, and pull repetitions were analyzed and compared to the results of ANSYS simulations, solved for similar results. Using ANSYS’ ability to predict trends in exfoliations, flake thickness and coverage using stress and deflection analyses were investigated. Generally, both strongly …