Mechanical Engineering Commons^™

Cosmetic Clamper, Daniel Peter Gates, Bruno Roberto Martinez, Samantha Remy, Zachary Joseph Roeber

Mechanical Engineering

Cosmetic Clamper Mechanical Engineering Senior Project was a senior project at California Polytechnic State University, San Luis Obispo in the College of Engineering, Mechanical Engineering Department. The project ran from September 2025 to June 2026. The project developed the Cosmetic Clamper device, an accessibility product designed to help individuals with unilateral upper extremity motor deficits open, use, and close cosmetic containers independently.

Buell Motorcycle Extended Swing Arm, Joseph Camuccio, Riley Clark, Vincent Sclimenti, Tristan Turcios

Mechanical Engineering

Buell motorcycle riders, including our sponsor Rick Lasko, need a way to easily and affordably manufacture and replace their swing arms with extended versions (4”, 8”, 12”, and 16”) that maintain the stock Buell aesthetic while also meeting the safety standards required for performance-intensive applications, such as drag racing. Each extended swing arm must be just as safe, strong, and rigid as the original swing arm. Currently, there is no convenient and affordable solution to this problem, which is why our sponsor, Rick Lasko, wanted a validated, repeatable manufacturing process and design that would allow riders to safely and consistently …

Capstone Review: Warn Winch Proximity Sensor, Leana Girton

University Honors Theses

This thesis reviews the mechanical engineering capstone project that designed a winch proximity sensor for WARN Industries. WARN is very interested in developing this product for market as a safety and ease-of-use accessory, and working with Portland State University was the first step in this process. A group of four mechanical engineering and four electrical engineering capstone students collaborated to research sensor types, test the selected methods, and design and build a prototype. The final design implements an inductive ring, a mechanical button, and bluetooth signaling. The project succeeded in prototyping a proximity sensor for WARN, who will have access …

Development Of A Putting Green Manufacturing Process, Jose Andres Cepeda Santiago

Honors Theses

Our Capstone project investigates the end-to-end design, development, and production of a 6‑foot long portable putting green marketed for individuals seeking a high quality, competitively priced golf product for home or office use. The capstone project examines the full lifecycle of product creation applying manufacturing principles learned through the center of manufacturing’s coursework. From the initial concept through engineering design, market research, prototyping, manufacturing optimization, and final production the project emphasizes cross‑functional collaboration across engineering, business, and accountancy majors. Methods used to gather data included marketing surveys, CAD drawings, time studies during production runs, value stream mapping, and controlled documentation …

Portable Humidity Chamber, Calvin Wright, Ian Heilers, Sam Taylor

Honors Capstones

This engineering project, sponsored by Crandall Stats and Sensors, focuses on improving the ability to test product performance under controlled environmental conditions by designing a portable humidity chamber capable of maintaining a stable relative humidity between 20 and 80 percent with a tolerance of ±0.5 percent. Consistent humidity is crucial for evaluating how moisture influences material properties, product reliability, and long-term durability in real production environments. Because Crandall conducts testing across multiple facility locations, the chamber must also be lightweight, transportable, and easy for operators to use without specialized training. Developing such a system provides the company with a valuable …

Design New Stage For Vacuum Pin On Disk, Miranda Boyd

Williams Honors College, Honors Research Projects

For my senior design project, I am redesigning the moving stage for the vacuum pin-on-disk test used in the Akron Engineering Tribology Lab. This system is used to evaluate bearings and lubricants for aerospace applications under controlled vacuum conditions. The current stage design limits flexibility when adjusting for different testing parameters, so my goal is to develop a new movable stage that allows for varying weights and loads to be applied accurately and safely. The redesigned stage will improve test efficiency, adaptability, and precision, ensuring the system can accommodate a wider range of experimental conditions and materials while maintaining compatibility …

Large Telescope Mount For Long Exposure Photos, Payne M. Landis, Anna J. Gray

Williams Honors College, Honors Research Projects

When viewing the stars through a telescope, it is common that the object you are viewing drifts out of view. Many amateur astronomers seek to capture long exposure images of the stars, planets, and galaxies with commercially available sky tracking telescope mounts. The complication is that these telescope mounts are both incredibly expensive and have low weight limits. These issues limit accessibility to these products based on the telescope. For each person, telescope parameters determine the amount of light and magnification that can be viewed, which then determines exposures time for adequate photo results. The options on the market for …

Unmanned Aircraft Vehicle Safety Reporting And Analysis Of Incidents Utilizing Machine Learning, Cody Harrison

2026 Research Poster Competition

Unmanned Aerial Vehicles (UAVs) are rapidly evolving and being integrated into a wide range of applications, from commercial deliveries to police surveillance and recreational use. As UAVs become more prevalent, the complexity of operations and potential for incidents or accidents will continue to increase. Understanding why these incidents and accidents occur is critical to ensure safe and reliable drone operations as the industry continues to grow. To combat these issues, it is invaluable to analyze UAV incidents quantifiably to identify leading causes and risks in a streamlined and efficient matter. Current manual reporting systems often struggle with the sheer volume …

How Do Different Flight Training Programs Impact Pilot Proficiency?, Abigail Henson

2026 Research Poster Competition

The Federal Aviation Administration (FAA), founded in 1958, ensures safe and efficient use of national airspace by regulating aircraft and pilot certification, setting standards for airports, and managing the National Airspace System. One such regulation is in the certification process for aspiring student pilots. Students who want to obtain their private pilots license can do so by picking either a Part 61 or Part 141 flight school. While both lead to the same certification, these two options differ significantly in terms of structure; Part 61 programs offer flexibility with their individualized approach and fewer requirements while Part 141 schools follow …

Analysis Of Loss Of Engine Power Events In General Aviation, Saloni Satappagol

2026 Research Poster Competition

Among different parts of aviation, general aviation (GA) stands out as one of its largest and most vital sectors. GA is defined as any civil aviation activity excluding scheduled commercial flights and military operations. While loss of engine power is a serious subset of general aviation accidents, accounting for more than 200 fatal accidents per year, several gaps remain in our current understanding of these accidents. While current literature includes older studies from 2000-2014, new data from the past decade have not been analyzed for trends yet. With this significant gap of more than a decade in understanding, it is …

Engineering, Innovation, And God’S Creation, Fred Haan

University Faculty Publications and Creative Works

Took place at YPPH Annual Retreat 2025 Coram Deo In the Presence of God Reflections on Biblical Christian Worldview at Pelita Harapan University on 9/26/2025 in Jakarta, Indonesia.

Engineering And Technology, Fred Haan

University Faculty Publications and Creative Works

9/21/2025 for the event, Integration of Faith and Learning, at University Pelita Harapan in Jakarta, Indonesia

Sae Baja Drivetrain Capstone 2024-2025, Leslie Alvarez Cisneros

University Honors Theses

This thesis reviews the 2024-2025 Baja SAE Drivetrain capstone project. The Baja SAE competition mimics real world engineering problems where teams of students design and build off-road vehicles that can handle tough, rough terrain. The objective of this capstone was to design a functional and reliable drivetrain system for the vehicle, within the constraints of a limited budget and the SAE competition guidelines. As part of a 12-member capstone team divided into three subgroups: frame, suspension, and drivetrain. As part of a four person drivetrain team, we picked up where the 2023-2024 team left off by relying on their past …

A Product Development Process From Concept To Production: Smartphone Projector, Ross G. Cohen, Piper G. Thomas

Honors Theses

The purpose of this thesis is to demonstrate the production and documentation of the SmartPhone Projector Capstone for the Center of Manufacturing Excellence (CME). This document follows the production development from the beginning Spring 2024 problem definition all the way to the Fall of 2024 final product. This project was completed by a team of five undergraduate students, including an accounting major, finance major, biomedical engineering major, and two mechanical engineering majors. The goal of this project was to design and build a SmartPhone projector, then carry out a full production run located on the CME shop floor. To begin …

From Concept To Light: Manufacturing A Dual-Purpose Bedside Lamp And Book Organizer, Nicole Goulet

Honors Theses

This report features the design, development, engineering changes, and manufacturing of the Bedside Lamp, a hand-made multi-purpose lamp, book holder, and charging hub. The investigation began with research and a market analysis on current lamp designs and a discussion about what features would set the lamp apart. This led to the design of the lamp and construction of multiple prototypes for proof of concept.

A manufacturing process was then designed to demonstrate the steps to start up an efficient and cost-effective production line. This process included obtaining raw materials, cutting them into the necessary parts, and assembling everything to create …

Mechatronic System Mobility Enhancement Device For Patient With Cerebral Palsy, Tori N. Saenz

Honors Theses

The primary objective of this project was to design and fabricate the electronic, power, and control systems for a mobility device oriented around the needs of a young man with cerebral palsy, named Lane Bryant. This project was completed during the Mechanical Engineering Capstone Senior Design Experience. A separate group completed the design and fabrication of the wheelchair’s ergonomic and structural elements. Research on the typical operation of existing electric wheelchairs was completed to form a baseline of operating parameters. Observations from a previous wheelchair for Lane, called the Wild Thing, guided many design choices. The power supply was designed …

Mechanical Engineering Senior Design Capstone Modine Engineering: Collapsible Hvac Coil Expansion Table, Austin M. Hipskind

Honors Theses

For the Mechanical Engineering Senior Design class, teams of seniors were asked to find a sponsor company willing to provide a problem they were experiencing at a local plant. Using the skills gained throughout college, they were asked to go through a standardized problem-solving method to develop a solution for the sponsor company. I was teamed with Fernando Arellano and Henry Lindsey to work with Modine Engineering on creating a modular and collapsible table for use with large, custom-designed coils. This table would have to hold large, heavy coils during the expansion process. Modine requested a 3D design, the cost …

Storytelling In Undergraduate Engineering Courses As Inclusive Curriculum: Improving Students’ Sense Of Belonging, Identity, And Persistence, Brooke Heller

Boise State University Theses and Dissertations

The engineering field experiences high attrition rates and a historical lack of diversity in the United States. Sense of belonging and identity have been shown to impact persistence, especially for people from historically marginalized communities. This three-paper dissertation is focused specifically on this phenomenon in academia and methods of contributing to improving and progressing conditions. To pivot to a new paradigm in which people from diverse backgrounds feel welcome and valued, there is a need for more inclusive practices in the field, particularly in the form of curriculum in academia. Inclusion has been shown to improve outcomes for students from …

A Structural Evaluation And Design Optimization Of A Tow Bar For Disabled Snowmobiles, David M. Pevic

Masters Theses

Snowmobile tow bars are devices used to rigidly connect two snowmobiles, such that a disabled snowmobile can be recovered from a remote location with a working snowmobile. These devices, however, are not widely used or readily available. An existing tow bar design was evaluated and redesigned to improve its structural capacity and performance. This evaluation provided a baseline to quantify improvement and included Finite Element Analysis (FEA), Design Failure Mode and Effect Analysis (DFMEA), and Design for Assembly analysis (DFA). A review of existing snowmobile tow bar patents was also performed. An updated design was then fabricated and similarly evaluated. …

Mid-Wave Infrared Imaging Of Supersonic Combustor Exhaust Flow, Nathan Childs

Browse all Theses and Dissertations

A study was completed on the application of mid-wave infrared (MW-IR) imaging for diagnostics in supersonic combustion exhaust flows, with the objective of enhancing optical access and measurement accuracy. Other optical based techniques of thermography require complicated setups and analysis to determine the temperature of a flow with high accuracy, where MW-IR is a more simplistic "point and shoot" technique. The simplicity of MW-IR comes with the trade off of gaining simplicity but adding uncertainty into the measurements. The MW-IR camera was positioned to view the exhaust of the combustor to provide an unobstructed view of the flow, addressing limitations …

Laminar Separation Control Of An Eppler 387 Airfoil, Vincent R. Sheeler

Browse all Theses and Dissertations

A variety of aerodynamic devices operate at low Reynolds number conditions, such as unmanned aerial vehicles and low-pressure turbines in gas turbine engines. At low Reynolds numbers, many airfoils experience laminar boundary layer separation as the fow lacks the energy to overcome the adverse pressure gradient. Researchers have documented a variety of methods which can suppress laminar separation, and now focus on ways to reduce energy requirements to provide efective fow control. Aspects of fow control strategy such as actuator location and pulsing at frequencies which exploit natural instabilities in the fow can reduce energy requirements. In a study by …

Optical Study Of Small Jet Engine Combustion Ignition, Bryce Anthony Ullman

Browse all Theses and Dissertations

Improving the ignition reliability in small-scale gas turbine engines is critical for safety aspects of auxiliary power units (APUs). To better understand the ignition characteristics of these small-scale combustors, an optically accessible combustor is designed and tested. The combustor accommodates twelve prevaporizer tubes (PVTs) in accordance with the commercial-off-the-shelf (COTS) rendition and allows for interchangeable materials (quartz and Inconel) and igniter positions. Another notable design feature introduces a quartz outer combustor liner to allow visualization into key regions of the combustor. The study aims to replicate a COTS ignition sequence using glow plug igniters and examine the effects of different …

Computational Analysis Of A Hafnium-Titanium Alloy Mechanical Properties From First Principles, Abdul Mughni

Browse all Theses and Dissertations

Hafnium and titanium, along with zirconium, are refractory metals with unique properties suitable for extreme-environment applications. Utilizing alloys based on these elements can provide suitable materials with engineered properties. Understanding their mechanical properties is necessary to determine appropriate applications. This thesis research aims at employing quantum-based atomistic simulations to estimate mechanical properties of pristine hafnium, titanium and an alloy based on these elements. The results are compared to available experimental data and the corresponding implications are explored.

Data-Driven Prediction Of Temperature Distribution In Multi-Laser Powder Bed Fusion Using Convolutional Neural Networks, Majid Dousti

Browse all Theses and Dissertations

Additive Manufacturing (AM), particularly Laser Powder Bed Fusion (L-PBF), has gained significant traction in fabricating complex, high-performance metallic components. However, the inherent complexity and computational cost of high-fidelity simulations pose challenges for real-time monitoring and optimization of multi-laser powder bed fusion processes. This study proposes a data-driven surrogate modeling approach using a deep learning architecture to efficiently and accurately predict three-dimensional temperature distributions during ML-PBF. A 3D convolutional neural network (CNN) model, named Decoder-CNN, is developed and trained on a dataset of simulated thermal fields corresponding to various process configurations, including different laser power, scanning speed, and beam arrangements. The …

Evaluating Geometric Accuracy In 3d Printing (3dp) Comparative Study Of Different 3dp Processes Using Cmm And Vision Measurement Tools, Alexander Adams

Browse all Theses and Dissertations

This study investigates how various additive manufacturing (AM) technologies and parameters influence part quality by fabricating three uniquely designed artefacts. Artefact 1 is a rectangular block with stepped arches, thin and solid extruded features, and holes of varying shapes and sizes. Artefact 2 consists of a base plate with angled overhangs from 15 to 90 degrees. Artefact 3 includes a tall cylinder, a five-step cylinder, and two half arches of different scales. Each artefact was printed ten times using: metal PBF (Inconel 718), nylon PBF (Nylon 12), Vat Polymerization (GRY photopolymer), and material extrusion (nylon carbon fiber). Dimensional analysis was …

Using Unsupervised Machine Learning To Experimentally Categorize Separation On Low-Pressure Turbine Blades, Aaron B. Suter

Browse all Theses and Dissertations

Laminar boundary layer separation can significantly degrade the efficiency of Low-Pressure Turbine (LPT) blades. While active flow control (AFC) methods can mitigate these losses, energy-efficient implementation requires activating the system only when performance decreases. This study validates an unsupervised machine learning framework that utilizes sparse, discrete surface-pressure measurements to distinguish between high and low aerodynamic loss states. A fuzzy c-means (FCM) clustering model was trained on limited pressure data obtained in a low-speed linear cascade across Reynolds numbers from 30,000 to 160,000 and used to categorize the flow regime in real time. At Re = 40,000, vortex generator jet (VGJ) …

Utilizing Optimization Tools For Passive Flow Control Passage Loss Reduction In Low-Pressure Turbines, Bryant Robert Duane Burton

Browse all Theses and Dissertations

Low-pressure turbines (LPTs) play a crucial role in fuel efficiency and thrust generation of aero-engines. Traditional LPT designs, however, involve multiple stages and numerous blades, resulting in increased weight and manufacturing costs. The challenge of modern- day researchers is to reduce the weight and cost but maintain the high efficiency of LPTs. To address this, one approach is to increase the aerodynamic loading of individual blades, reducing the blade count. However, this can lead to increased secondary losses caused by flow separation, particularly in the endwall regions. This research focuses on optimizing the blade profile at the junction with the …

Quantification Of Porosity In Hfb2–20%Sic Using Convolutional Neural Networks, Cameron J. Floyd

Browse all Theses and Dissertations

Ultra-high-temperature ceramics, commonly used in aerospace applications, operate in high-temperature oxidizing environments where a surface scale forms and regulates oxy gen access. For hafnium diboride–silicon carbide (HfB2–SiC), that scale consists of a borosilicate glass layer over a porous HfO2 skeleton. Oxygen transport through this poros ity governs the kinetics of mechanistic models, requiring reproducible inputs for accurate pore fraction (PF), pore-size distributions, and ultimately tortuosity. This thesis replaces rule-based SEM thresholding with a convolutional neural network that segments pores and predicts the pore-radius distribution for transport models. The resulting calibrated porosity maps and size distributions transfer within the acquisition domain …

Effect Of Build Orientation And Environmental Conditions On Mechanical And Geometric Properties Of Polymeric Parts Fabricated By The Powder Bed Fusion Process, Adedamola O. Adeyemi

Browse all Theses and Dissertations

Polyamide-12 (aka PA12) is a synthetic thermoplastic polymer that has been used in various applications, including the electronic and electrical, oil and gas industrial manufacturing and automotive industry. There are several ways to manufacture parts with PA12 and PA12 based composites. Injection molding, a traditional manufacturing process, has been the standard manufacturing route for polymers for a long time. Recently, however, additive manufacturing (AM) processes, such as powder bed fusion (PBF) and material extrusion (ME) have been introduced. PBF is a manufacturing process characterized by the selective sintering of successive layers of powdered material. It is the most effective AM …

Jovial Family Farm Facilitates Intergenerational Learning Opportunities Through Urban Farming, Maera Williams

Purdue Journal of Service-Learning and International Engagement

Maera Williams is a sophomore in Environmental and Ecological Engineering at Purdue University. She joined the Engineering Projects in Community Service (EPICS) Urban Farming team as a freshman and now serves as project manager of ten undergraduate students collaborating with Jovial Family Farm to design and develop three indoor hydroponics systems for a laboratory space on their property in Broad Ripple, IN. Jovial Family Farm is a nonprofit organization founded by Drs. Bobbie and Brian Jellison with the mission to provide senior citizens, their families, and their communities with meaningful engagement opportunities on an intergenerational scale through urban agricultural activities. …