Structural Materials Commons^™

Table Top Dome Tester, Travis Bernard, Sarah Kassinger, Amanda O'Reilly, Scott Salerno

Williams Honors College, Honors Research Projects

The Erichsen Cupping Test was used as a basis to design a dome tester. The intention of a dome tester is to test sheet metal material properties in all directions. This was done by clamping a piece of sheet metal and using a piston and hydraulic press to punch through the material. The force used to punch the material and the height of the deforming material can be gathered and the sheet metal properties can then be calculated. At the end of the project the team was able to successfully design and manufacture a hydraulic dome tester. However, due to …

Galvanic Corrosion In Aluminum/Steel Joints, Maegan Saul

Williams Honors College, Honors Research Projects

As car manufacturers seek to use lighter weight materials, aluminum is being more commonly used in the construction of vehicles. However, the strength of steel cannot be matched and both metals are necessary, leading to the joining of dissimilar metals. This connection of different metals leads to a galvanic coupling and subsequent corrosion of the less noble metal. This project aims to observe the corrosion and galvanic coupling behavior of aluminum alloys and carbon steel so that a model may be produced which can accurately predict the expected responses of the metals in various environments. Better, more accurate modeling of …

Tabletop Mechanical Tester, Jamie Dombroski, Brian English, Richard Leffler, Andrew Shirk

Williams Honors College, Honors Research Projects

The need for hands-on and face-to-face experiences in the engineering classroom is very great. The equations, principles, and concepts can all be learned, but without the visual and tactile application, these don’t always sink in or become concrete. A small-scale tensile test machine was designed, sourced, manufactured, and tested for the purpose of being applied in classroom settings to provide this experience to engineering students. Extensive research was performed concerning tensile machines on the market, the essential elements of which are the load cell, grips, crosshead, extensometer, motor, and frame. The raw materials for the frame were purchased and drawings …

Macro - And Microstructure Evaluation And Field Applications Of Concrete With Recycled Glass Pozzolan, Marija Krstic

Dissertations and Theses

Concrete is the most used material in the world, second only to water. Conventional concrete is produced with Portland cement (PC). The production of cement is an energy intensive operation that has raised significant environmental concerns, since one ton of cement generates an equal ton of CO₂. In the USA about 90 million tons of cement are used annually, with 3 million tons used in New York. Most contemporary concrete applications for buildings and infrastructure use high-performance concrete (HPC) mixtures which are produced by replacing a percentage of cement with supplementary cementitious materials (SCMs), consisting mainly of fly-ash …

Redox-Active Porous Organic Materials For Electrochemical Energy Storage Applications, K. Shamara Weeraratne

Theses and Dissertations

As the demand for renewable energy technologies grows, so does the need for cheaper, more efficient rechargeable batteries to store the energy. While lithium-ion battery (LIBs) technology is well established, it suffers from limited lithium supplies. Furthermore, the highly toxic transition metals used in the electrodes places a huge burden on the environment. Therefore, replacing lithium with more economical sodium metal in rechargeable batteries (i.e. sodium-ion batteries, SIBs) has garnered considerable attention. Despite the fact that sodium and lithium share similar electrochemical properties, which may cause the transition from lithium to sodium easier, the larger ionic radius of Na^{+ …}

Investigation On The Mechanical Properties And Microstructure Analysis Of Micro-Resistance Spot Welding Between Stainless Steel 316l And Tl-6al-4v, Mohd Mansor Muhammad Safwan

Student Works (2020-2029)

In this study, ASS 316L and Ti-6Al-4V were welded together by micro-resistance spot welding (μRSW) at different combinations of welding parameters using specifically design electrode geometry in order to acquire the optimal combination of welding parameters. The welded joint were subjected to tensile shear strength test to determine the influence of welding current, welding time, welding force and different design of elctrode tip on the mechanical properties and the strength of the welded joint. The experiment was conducted by using full factorial design of experiment (DoE) with L27 orthogonal array and utilizing the analysis of variance (ANOVA) to obtain the …

Time-Dependent Reliability Framework For Durability Design Of Frp Composites, Rajneesh Kumar Bharil

Graduate Theses, Dissertations, and Problem Reports (ETD)

The life-cycle performance, durability, and aging characteristics of Fiber Reinforced Polymer (FRP or Structural Composites) have been of keen interest to the engineers engaged in the FRP design, construction, and manufacturing. Unlike conventional construction materials such as steel and concrete, the design guidelines to account for the aging of FRP are somewhat scattered or not available in an approved or consistent format. Loss of strength over time or aging of any structural material should be of concern to engineers as the in-service lifespan of many engineering structures is expected to exceed 100 years. Use of durability strength-reduction factors or factors …

Ultrasonic-Based Condition Assessment Of Wooden Utility Poles, Yishi Lee

Electronic Theses and Dissertations

More than 300 million utility poles shoulder the utility grid in the United States. However, the ineffectiveness of the current inspection process causes roughly a third of utility poles removed from the service deemed suitable for reuse. Due to the utterly essential role of the power infrastructure, budget shrinkage, and the structural degradation of the modern distribution grid, this Ph.D. dissertation addresses the challenges by proposing a physics-based signal analysis method with a jointly developed ultrasonic UB1000 system c to enhance the objectivity in ultrasonic-based nondestructive evaluation (NDE). The proposed methodology has been deployed commercially in the field and featured …

Retrofit Of Corroded Corrugated Metal Culverts Using Gfrp Slip-Liner, Rahulreddy Chennareddy

Civil Engineering ETDs

Culverts are water conveyance structures, typically used to allow water flow and maintain a balance between the flow streams without interrupting structures such as highways and bridges. Corrugated metal pipes (CMPs) have been used as culverts in North America since the 1950s because of their low cost and simple construction method. Today, the corrosion of CMPs is a major problem faced by all U.S. Departments of Transportation. There is an urgent need to provide an efficient solution, one that is corrosion-resistant, to retrofit thousands of corroded CMPs across the country. High specific strength, high strength to weight ratio, corrosion resistance, …

Effect Of Incorporating Pottery And Bottom Ash As Partial Replacement Of Cement, Bassam A. Tayeh, Doha M. Alsaffar, Lawend K. Askar, Asmahan Issa Jubeh

Karbala International Journal of Modern Science

This study addressed the environmental constraints in cement produc­tion. Ordinary Portland cement (OPC) was replaced with pottery powder (PP, produced by grinding locally available pottery) and bottom ash (BA) at 10%, 20% and 30% of cement mass. Moreover, 4% calcium chloride solution (CaCl₂.2H₂O) was used as mixing water. Material properties, such as standard consistency, setting time and compressive strength, were measured with different percentages of OPC replacement with PP and BA. Results indicated that the replacement with PP and BA increased the water demand to achieve the standard consistency. These results revealed that the strength evolution …

Development Of A Mix Design Adjustment Method For Fiber Reinforced Concrete And Super High Performance Concrete Based On Excess Paste, Joe Malloy

Department of Civil and Environmental Engineering: Dissertations, Theses, and Student Research

The main objective of this study was to develop a mix design adjustment method for Fiber Reinforced Concrete (FRC) that would maintain appropriate workability while improving hardened concrete performance. A literature review was conducted to examine existing methods for adjusting mix designs to account for fiber introduction. It was found that while increasing fine aggregate and cement paste content can make up for lost workability with the addition of fibers, no rational mix design adjustment method is available. Reference mix designs from the Nevada Department of Transportation and the Nebraska Department of Transportation were used, and this study focused on …

Ultrasonic Wave Propagation In Copper/Graphene Metal Matrix Composites, Casey Lindbloom

Mechanical Engineering Undergraduate Honors Theses

Emerging metallic composite materials implanted with graphene sheets are showing immense promise, with benefits being observed with regards to mechanical, thermal, and electrical material properties. This research aims to investigate the effects on ultrasonic wave propagation in Copper/Graphene Metal Matrix Composites (Cu/Gr MMCs) with varying graphene arrangements inspired from nacre and bone nanoscale material distributions. To accomplish this, the molecular dynamics (MD) method is utilized to simulate nanoscale wave propagation on a set of Cu/Gr MMCs with differing graphene arrangements and volume percentages ranging up to 4.56%. The computational model results are then analyzed to determine the variation in energy …

Mandela Splash Pad Pre-Construction Plan, Levi Sandbulte

Theses/Capstones/Creative Projects

In the construction industry, it is the responsibility of the general contractor to take the architect’s ideas and turn it into a real building. Many times this requires ample communication and several drafts. This efficient execution of this process is vital to the completion of a successful project. In this project, I practice this communication process. The challenge presented by the owner is to build an affordable splash pad, and without impacting the construction schedule of the Early Childhood Development Center (ECDC) that is being built on the same property at the same time. This proposal gives the owner a …

Additively Manufactured Continuous Carbon Fiber Thermoplastic Composites For High-Performance Applications, Nekoda Van De Werken

Mechanical Engineering ETDs

The goal of this dissertation is to provide a foundation for the advancement of additive manufacturing (AM) toward production of high-performance carbon fiber reinforced polymer matrix composites (CFRPs). AM can provide valuable advantages over conventional composite manufacturing techniques, including the control over fiber orientation, capability of manufacturing complex geometries, out-of-autoclave processing, elimination of the need for composite tooling, and the ability to perform lights-out manufacturing. Currently, however, a suite of challenges related to modelling, design, manufacturing defects, and general limitations in the current understanding of the processing-structure-property relationships exist in AM of composites. To this end, this dissertation investigates novel …

The Application Of Gray-Scale Level-Set Method In Segmentation Of Concrete Deck Delamination Using Infrared Images, Chongsheng Cheng, Zhigang Shen

Department of Construction Engineering and Management: Faculty Publications

Conventional nondestructive delamination detection of concrete pavements through thermography is often based on temperature contrasts between delaminated and sound areas. Non-uniform backgrounds caused by the environmental conditions are often challenging for contrast-based methods to robustly differentiate the delaminated areas from the sound areas. Instead of focusing on the temperature contrast, this study proposes a temperature gradient-based level set method (LSM) to detect boundaries for delamination segmentations. A modified edge indicator function is developed to represent the normalized temperature gradient of a thermal image. The experimental study was conducted to evaluate its applicability and stability for boundary detection in terms of …

Micro-Mechanical Analysis Of Corrosion Products Formed During Long-Term Carbonation Induced Corrosion Of Steel, Marijana Serdar, Dubravka Bjegovic, Valérie L’Hostis, Stéphane Poyet, Damien Féron

International Conference on Durability of Concrete Structures

During corrosion distinct types of corrosion products form, composed of different ratios of ferrous ions and oxide, hydroxides. Corrosion products have different physical and mechanical properties, mainly density, resistivity, volume and modulus of elasticity compared to iron. Knowing properties of corrosion products is indispensable for service life modelling of structures and can give valuable insight into the long-term corrosion propagation process. In this study micro-indentation method was used to evaluate mechanical properties of different layers formed during long-term carbonation induced corrosion of steel in concrete. Investigation was performed on three sets of reinforced concrete samples, that underwent corrosion during 50, …

Development Of Engineered Cementitious Composites With Conductive Inclusions For Use In Self-Sensing Applications, Benny Suryanto Dr, Danah Saraireh Ms, Steven Walls Mr, Jaehwan Kim Dr, W John Mccarter Prof

International Conference on Durability of Concrete Structures

The mechanical and a.c. electrical properties of a new varietal of engineered cementitious composite (ECC) incorporating conductive inclusions are presented. Electrical measurements were undertaken over a wide frequency range while curing and when under uniaxial tensile loading to study the influence of ongoing hydration and multiple microcrack formation on the composite electrical impedance. When presented in Nyquist format, the work shows that conductive inclusions reduce the bulk resistance of the composite while enhancing its polarizability, transforming the classic, single-arc bulk response of typical cement-based materials to a two-arc response. The bulk resistance was shown to increase with time and damage, …

Why The Crackling Deformations Of Single Crystals, Metallic Glasses, Rock, Granular Materials, And The Earth’S Crust Are So Surprisingly Similar, Karin A. Dahmen, Jonathan T. Uhl, Wendelin J. Wright

Faculty Journal Articles

Recent experiments show that the deformation properties of a wide range of solid materials are surprisingly similar. When slowly pushed, they deform via intermittent slips, similar to earthquakes. The statistics of these slips agree across vastly different structures and scales. A simple analytical model explains why this is the case. The model also predicts which statistical quantities are independent of the microscopic details (i.e., they are "universal"), and which ones are not. The model provides physical intuition for the deformation mechanism and new ways to organize experimental data. It also shows how to transfer results from one scale to another. …

Experimental And Numerical Investigation On The Irregularity Of Carbonation Depth Of Concrete Under Supercritical Condition, Hao Bao Masc, Min Yu Dr., Jianqiao Ye Dr., Lihua Xu Dr., Yin Chi Dr., J Ye

International Conference on Durability of Concrete Structures

The heterogeneity of a cement-based material results in a random spatial distribution of carbonation depth, which may significantly affect the mechanical properties and durability of the material. Currently, there is a lack of both experimental and numerical investigations aiming at a statistical understanding of this important phenomenon. This paper presents both experimental and numerical supercritical carbonation test results of concrete blocks. The random fields of porosity and two-dimension random aggregate model of concrete were proposed for the simulation. The carbonation depths are measured and distributed along the carbonation boundary by the proposed rapid image processing technique, which are then statistically …

Guiding Principles In Developing The South African Approach To Durability Index Testing Of Concrete, Yunus Ballim, Mark Alexander

International Conference on Durability of Concrete Structures

Focused thinking on the possibility of early-age testing of concrete for long-term durability started in earnest during the late 1980’s in South Africa. Through sustained research, development and trial implementation on construction projects, three durability index (DI) tests have emerged, two of which have been adopted as national standard test methods for concrete construction, the remaining one being prepared a national standard. In this paper we review the guiding or foundational principles that directed the development of these DI tests, with a view to assessing the appropriateness and relevance of these guiding principles to modern concretes. The last 30 years …

The Influence Of Waste Glass Powder On The Chloride Binding Capacity Of Fly Ash/Cement Hardened Paste, Jh Yan, Tingyu Hao

International Conference on Durability of Concrete Structures

The potential of using waste glass powder to increase the chloride binding capacity of fly ash/cement hardened paste was investigated. When only fly ash replacing cement, the chloride binding capacity was raised within 28d when the fly ash replacement level was in the range from 30-50% by mass. But at a longer age of 60 to 90d, the binding performance was increased at the replacement level of 10-30wt%. The chloride binding capacity of glass powder-fly ash-cement system was increased by adding glass powder of 2% and 4% by mass at 7d while those at larger addition and longer age reduced. …

From Critical Behavior To Catastrophic Runaways: Comparing Sheared Granular Materials With Bulk Metallic Glasses, Alan A. Long, Dmitry Denisov, Peter Schall, Todd C. Hufnagel, Xiaojun Gu, Wendelin J. Wright, Karin A. Dahmen

Faculty Journal Articles

The flow of granular materials and metallic glasses is governed by strongly correlated, avalanche-like deformation. Recent comparisons focused on the scaling regimes of the small avalanches, where strong similarities were found in the two systems. Here, we investigate the regime of large avalanches by computing the temporal profile or “shape” of each one, i.e., the time derivative of the stress-time series during each avalanche. We then compare the experimental statistics and dynamics of these shapes in granular media and bulk metallic glasses. We complement the experiments with a mean-field model that predicts a critical size beyond which avalanches turn into …

Contamination Of Coupling Glass And Performance Evaluation Of Protective System In Vacuum Laser Beam Welding, Yongki Lee, Jason Cheon, Byung-Kwon Min, Cheolhee Kim

Mechanical and Materials Engineering Faculty Publications and Presentations

Vacuum laser beam welding enables deeper penetration depth and welding stability than atmospheric pressure laser welding. However, contaminated coupling glass caused by welding fumes in the vacuum space reduces laser transmittance, leading to inconsistent penetration depth. Therefore, a well-designed protective system is indispensable. Before designing the protective system, the contamination phenomenon was quantified and represented by a contamination index, based on the coupling glass transmittance. The contamination index and penetration depth behavior were determined to be inversely proportional. A cylindrical protective system with a shielding gas supply was proposed and tested. The shielding gas jet provides pressure-driven contaminant suppression and …

Vanadium-Based Nanomaterials For Improved Zn Ion Storage, Jianwei Lai

LSU Master's Theses

Rechargeable aqueous zinc-ion batteries (ZIBs) have been intensively studied as novel promising large-scale energy storage systems recently, owing to their advantages of high abundance, cost effectiveness, and high safety. However, the development of suitable cathode materials with superior performance are severely hampered by the sluggish kinetics of Zn²⁺ with divalent charge in the host structure.

Our Work demonstrates boosting the electrochemical performances of nanostructured cathode materials for aqueous ZIBs. The first project is focused on the interlayer-expanded V₆O₁₃∙nH₂O nanosheets as promising cathodes. Benefiting from the synthetic merits of its favorable architecture and expanded …

Soil-Recycled Aggregate-Geopolymer Road Base/Subbase Mixtures: Steps Towards Sustainability, Mohammad Khattak, Daniel Odion

Data

Corresponding data set for Tran-SET Project No. 18GTLSU10. Abstract of the final report is stated below for reference:

"This study deals with the development of Soil-Geopolymer mixtures using flyash, alkali activator and recycled aggregates (RAG) including recycled concrete (RCA) and reclaimed asphalt (RAP) as an alternative to soil-cement for pavement base and subbase layers. Several mix constituents were varied such as flyash type and content, RCA and RAP content and ratio of sodium silicate and sodium hydroxide. Experiment design was established and mechanical and durability characteristics of Soil-RAG-Geopolymer mixtures were evaluated and then compared to the conventional soil-cement mixtures. The …

Reduction Of Structural Damage From The Thermal Expansion Of Concrete Using Multifunctional Materials, Darren Hartl, Mirmilad Mirsayar

Data

Corresponding data set for Tran-SET Project No. 18STTAM01. Abstract of the final report is stated below for reference:

"This study leveraged past successes in the analysis and design of shape memory alloy (SMA) components to address the issue of thermal expansion in concrete structures. Since the SMA used in the current work is relatively cheaper than other common SMAs (less than $50/lb compared to NiTi which is $200/lb due to difficulties in processing), it is anticipated that the findings of the study could be implemented in real infrastructures made of concrete, asphalt concrete, and other complex large infrastructure. Low-cost Fe-SMAs …

Reduction Of Structural Damage From The Thermal Expansion Of Concrete Using Multifunctional Materials, Darren Hartl, Mirmilad Mirsayar

Publications

This study leveraged past successes in the analysis and design of shape memory alloy (SMA) components to address the issue of thermal expansion in concrete structures. Since the SMA used in the current work is relatively cheaper than other common SMAs (less than $50/lb compared to NiTi which is $200/lb due to difficulties in processing), it is anticipated that the findings of the study could be implemented in real infrastructures made of concrete, asphalt concrete, and other complex large infrastructure. Low-cost Fe-SMAs and other multifunctional materials can be considered as a replacement for components made of steel (e.g., in reinforced …

Soil-Recycled Aggregate-Geopolymer Road Base/Subbase Mixtures: Steps Towards Sustainability, Mohammad Khattak, Daniel Odion

Publications

This study deals with the development of Soil-Geopolymer mixtures using flyash, alkali activator and recycled aggregates (RAG) including recycled concrete (RCA) and reclaimed asphalt (RAP) as an alternative to soil-cement for pavement base and subbase layers. Several mix constituents were varied such as flyash type and content, RCA and RAP content and ratio of sodium silicate and sodium hydroxide. Experiment design was established and mechanical and durability characteristics of Soil-RAG-Geopolymer mixtures were evaluated and then compared to the conventional soil-cement mixtures. The results of the testing showed that for the selected Soil-RAG-Geopolymer mixtures the strength, stiffness, permanent deformation, and durability …

Force Oscillations Distort Avalanche Shapes, Louis W. Mcfaul, Wendelin J. Wright, Jordan Sickle, Karin A. Dahmen

Faculty Journal Articles

Contradictory scaling behavior in experiments testing the principle of universality may be due to external oscillations. Thus, the effect of damped oscillatory external forces on slip avalanches in slowly deformed solids is simulated using a mean-field model. Akin to a resonance effect, oscillatory driving forces change the dynamics of avalanches with durations close to the oscillation period. This problem can be avoided by tuning mechanical resonance frequencies away from the range of the inverse avalanche durations. The results provide critical guidance for experimental tests for universality and a quantitative understanding of avalanche dynamics under a wide range of driving conditions.

Mitigating Reflective Cracking Through The Use Of A Ductile Concrete Interlayer, Qian Zhang, Mohammad Khattak, Adway Das

Data

Corresponding data set for Tran-SET Project No. 18PLSU13. Abstract of the final report is stated below for reference:

"Reflective cracking is considered one of the most important issues that causes premature deterioration of composite pavements. Many types of mitigation methods have been studied in the past. However, they are either not effective in delaying the reflective cracking, or they only extend the service life by a few years. To address this critical issue and significantly extend the service life of the composite pavement, in this research, a ductile interlayer made of engineered cementitious composites (ECC) was proposed. It was hypothesized …