Structural Materials Commons^™

Investigating The Corrosion Behavior Of Stainless Steel 316 In Static Lead Lithium Eutectic Under Applied Stressed Conditions, Daniel E. Levario

Nuclear Engineering ETDs

As fusion power moves closer to feasibility, identifying structural materials compatible with breeding blanket environments remains a critical challenge. Lead-lithium eutectic (LLE) is a leading candidate breeder and coolant material due to its low melting point and combined tritium breeding and neutron multiplication capability. However, the corrosive nature of LLE toward structural steels at elevated temperatures must be characterized before these systems can be reliably deployed. This study investigates the corrosion behavior of Type 316 stainless steel in static LLE under applied stress conditions at 550°C using C-ring stress corrosion specimens. Post exposure analysis via optical microscopy, SEM, EDS, and …

Improving Fatigue Strength And Life Of Single Crystal Cmsx-4, Jochen Peter Fuhr, Lloyd Hackel, Nicolau I. Morar, Noah Holtham, Keivan Davami, Montu Sharma, Rajkumar Roy

15th International Conference on Shot Peening

The deep penetration of laser peening (LP) and retention of residual stress at high temperature by LP is significant in improving fatigue life and strength of superalloys exposed to high temperature and corrosion. Single crystal CMSX-4, was evaluated for stress relaxation and both fatigue life and fatigue strength of material that was LP-treated compared to non-LP and shot-peened (SP) specimens. LP was done with multiple layers using a 20 J/pulse laser where the laser high energy enabled using a 5 mm spot size on the metal surface. Stress measurements by the slitting technique showed the plastic penetration depth exceeded SP …

Laser Ablation-Induced Corrosion Resistance For Molten Salt Equipment Materials Evaluated Utilizing Electrochemical And Spectroscopic Analysis, Peggy Milota

Theses and Dissertations

Advanced reactors and used nuclear fuel separation (i.e. pyroprocessing technology) utilize high temperature salt as a thermal storage medium as well as an ionic solution for electrochemical processes. The use of these aggressive molten chloride and fluoride mediums requires specific materials or additional system alterations to extend the lifetime and structural integrity of equipment due to corrosion. Some materials, in the presence of inherently impure salt, will corrode and form oxide films in a specific formation that decreases corrosion rate by electrochemically and physically preventing elemental movement to the material surface. This is referred to as a passivation layer. However, …

Multi-Physics Numerical Simulation Of Corrosion And Service Life Evaluation Of Novel Reinforced Concrete Systems, Jin Fan

Dissertations

Durability challenges of reinforced concrete materials can shorten the service life and increase the carbon footprint of civil infrastructure systems. Novel alternative materials, such as high-performance fiber reinforced cementitious composites (HPFRCCs) and recycled aggregate concrete (RAC), offer an alternative to tradi-tional concrete materials by increasing the service life of infrastructure or reducing raw material consumption, thereby reducing the life-cycle carbon footprint. Due, in part, to a lack of robust numerical tools, predicting the durability response of these emerging cementitious materials has been insufficiently addressed. A time-dependent multi-physics modeling framework is proposed and adopted to investigate the chloride induced deterioration mechanisms …

Austenitic, Duplex, And Lean Duplex Stainless Steel Critical Pitting Temperature In Simulated Concrete Environment, Bobby Giebel

Williams Honors College, Honors Research Projects

In this work, the critical pitting temperature (CPT) will be observed for a selection of austenitic (316LN and 24100) and duplex (2205), and lean duplex (2304, 2001) stainless steels in simulated concrete pore solution. To study the influence of temperature on the pitting stability of the stainless steels, three temperatures were tested: 25oC, 45oC, and 65oC for cyclic potentiodynamic polarization (CPP) and electrochemical impedance spectroscopy (EIS). Electrochemical properties of the interfaces we studied via EIS analysis. Kinetics were studied via CPP testing. To reveal the critical pitting temperature of the stainless steels, cyclic thermammetry was used. Characterization of the pits …

Retrofit Of Corroded Corrugated Metal Culverts Using Gfrp Slip-Liner, Rahulreddy Chennareddy

Civil Engineering ETDs

Culverts are water conveyance structures, typically used to allow water flow and maintain a balance between the flow streams without interrupting structures such as highways and bridges. Corrugated metal pipes (CMPs) have been used as culverts in North America since the 1950s because of their low cost and simple construction method. Today, the corrosion of CMPs is a major problem faced by all U.S. Departments of Transportation. There is an urgent need to provide an efficient solution, one that is corrosion-resistant, to retrofit thousands of corroded CMPs across the country. High specific strength, high strength to weight ratio, corrosion resistance, …

Micro-Mechanical Analysis Of Corrosion Products Formed During Long-Term Carbonation Induced Corrosion Of Steel, Marijana Serdar, Dubravka Bjegovic, Valérie L’Hostis, Stéphane Poyet, Damien Féron

International Conference on Durability of Concrete Structures

During corrosion distinct types of corrosion products form, composed of different ratios of ferrous ions and oxide, hydroxides. Corrosion products have different physical and mechanical properties, mainly density, resistivity, volume and modulus of elasticity compared to iron. Knowing properties of corrosion products is indispensable for service life modelling of structures and can give valuable insight into the long-term corrosion propagation process. In this study micro-indentation method was used to evaluate mechanical properties of different layers formed during long-term carbonation induced corrosion of steel in concrete. Investigation was performed on three sets of reinforced concrete samples, that underwent corrosion during 50, …

An Experimental And Numerical Investigation Of Flow Accelerated Flibe Corrosion, David B. Weitzel

Nuclear Engineering ETDs

Renewed interest in molten salt reactor technology has brought to light the need for a better understanding of FLiBe corrosion. To this end a flowing FLiBe corrosion test loop was designed to test the flow effects of FLiBe corrosion. The loop consists of a pump, melt tank, and stainless-steel tubing assembly that heats the molten salt to high temperatures and circulates it over test specimens. The experiment has been constructed and has completed initial shakedown testing.

To support the flowing FLiBe experiment, a numerical corrosion model that couples FLiBe electrochemistry, solid metal diffusion, and mass transport was implemented. The model …

Benefits Of Aluminum: Comparing The Common Materials In The Bar Grating Industry, Joanthan Geiser

Williams Honors College, Honors Research Projects

The main aim of this project is to study the wholistic behavior of the 6xxx series of aluminum for use in the bar grating industry for a waste water treatment environment. This project will study the comparison of certain aluminum 6xxx series alloys to steel, stainless steel, and glass fiber-reinforced plastic. While comparing these materials, it will look at the mechanical properties such as modulus of elasticity, yield strength, and ultimate tensile strength. In addition, the available corrosion test of the 6xxx series aluminum alloys will be examined to find a generalization of the corrosion behavior for this series. A …

Detection Of Buried Non-Metallic (Plastic And Frp Composite) Pipes Using Gpr And Irt, Jonas Kavi

Graduate Theses, Dissertations, and Problem Reports (ETD)

This research investigated alternative strategies for making buried non-metallic pipes (CFRP, GFRP, and PVC) easily locatable using Ground Penetrating Radar (GPR). Pipe diameters up to 12" and buried with up to 4 ft. of soil cover were investigated. The findings of this study will help address the detection problem of non-metallic pipelines and speed the adoption of composite pipes by the petroleum and natural gas industry. The research also investigated the possibility of locating buried pipes transporting hot fluids using Infrared Thermography (IRT).

Results from the study have shown that, using carbon fabric and aluminum tape overlay on non‑metallic pipes …

Pitting Corrosion Of 410 Stainless Steel In Hcl Solutions, Paul D. Krell

Williams Honors College, Honors Research Projects

410 stainless steel (SS) is a material used in HCl services, such as distillation column trays in oil refineries. Unlike other alloys, however, the oil refining industry lacks a good reference for the corrosion rate of 410 SS at the varying HCl concentrations and temperatures the material might experience as trays in crude unit distillation columns. The goal of this project is to fill that knowledge gap. The corrosion behavior of 410 SS in HCl environments of pH 0.50, 1.25, 2.25, 3.25, and 4.25 at temperatures of 38, 52, 79, and 93°C was investigated using several methods. Cyclic potentiodynamic polarization …

Thin Film Concrete Coatings, Bobby W. Meade, Danny Wells, Theodore Hopwood Ii, Sudhir Palle

Kentucky Transportation Center Research Report

KTC researchers obtained eight types of concrete coatings to assess their performance and resistance to chloride penetration. Researchers evaluated eight of the systems in the field and seven in the laboratory. In the field, coatings were applied to a bridge pier that had suffered degradation and chloride contamination. This site will undergo long term monitoring in order to thoroughly evaluate the coating systems. Adhesion of all products in both field and laboratory application was sufficient to provide a durable coating, and ranged from approximately 500 psi to 1,600 psi. Researchers also tested color and gloss changes, which are early indicators …

Corrosion Of Steel In Concrete And Its Prevention In Aggressive Chloride-Bearing Environments, Luca Bertolini, Maddalena Carsana, Matteo Gastaldi, Federica Lollini, Elena Redaelli

International Conference on Durability of Concrete Structures

This keynote paper deals with the durability of reinforced concrete (RC) structures exposed to aggressive environments characterized by high concentration of chloride ions, namely, marine environments or the use of de-icing salts. The mechanism of chloride-induced corrosion of steel in concrete is introduced, and its influence on the service life of RC structures is analyzed. Factors affecting the time to corrosion initiation are described with regard to both concrete properties and environmental exposure conditions. Design approaches available for achieving durability targets associated with the design service life are analyzed, focusing on studies carried out by the authors in recent years …

Structural Reliability Analysis Of Corroded Steel Girder Bridge, Mohammed Shaalan Al Badran

Department of Civil and Environmental Engineering: Dissertations, Theses, and Student Research

The natural aging, environmental impact, and appropriate design are certainly playing a serious role in safety of the bridges function. The functional safety of bridge constitutes a prime element of the transportation system serving commuters, passengers and freight. According to Federal Highway Administration, the steel bridges share represents a large amount of the United States’ bridges. In last century, the collapse of both the Silver Bridge at Point Pleasant, West Virginia over the Ohio River on December 15, 1967 and over the Mianus River Bridge in Connecticut on June 28, 1983 showed that steel corrosion has been the leading reason …