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Full-Text Articles in Structural Materials

Material Extrusion 3d Printing Of Metal Alloy: Material, Methods And Application., Sihan Zhang Aug 2025

Material Extrusion 3d Printing Of Metal Alloy: Material, Methods And Application., Sihan Zhang

Electronic Theses and Dissertations

Material extrusion (MEX) additive manufacturing presents a promising pathway for producing metal components with complex geometries while avoiding the safety hazards associated with loose powder handling in conventional metal additive manufacturing processes. This dissertation investigates the development and optimization of MEX processes for aluminum alloys, addressing critical challenges in feedstock formulation, printing parameter optimization, and post-processing strategies. Three distinct approaches were explored to advance the capabilities of aluminum MEX: filament-based processing of 6061 aluminum, paste-based extrusion of 6061 aluminum, and development of a novel aluminum-magnesium-tin alloy system for space manufacturing applications. The filament-based approach successfully demonstrated the production of 6061 …


Rheology Of Alumina Suspensions Subjected To Alternating Current Electric Fields For Freeze-Casting, Sivakumar Chithamallu, Ruksana Baby, Jacob L. Jones, Dipankar Ghosh Jan 2025

Rheology Of Alumina Suspensions Subjected To Alternating Current Electric Fields For Freeze-Casting, Sivakumar Chithamallu, Ruksana Baby, Jacob L. Jones, Dipankar Ghosh

Mechanical & Aerospace Engineering Faculty Publications

Alternating current (AC) electric field can extrinsically tune freeze‐cast microstructure, originating from field‐induced increase in viscosity of ceramic suspensions. However, the changes that occur in a ceramic suspension and rheological behavior, ultimately affecting freeze‐cast microstructure, are not well understood. Moreover, the effects of AC electrokinetic forces and temperature on viscosity need to be decoupled. The viscosity and temperature of ceramic suspensions subjected to AC field and direct heating were measured, revealing that the increase in viscosity is due to AC dielectrophoretic forces rather than field‐induced heating of suspension. The shear thinning behavior of suspensions characterized using a power‐law model reveals …


Microstructural Investigation Of The Influence Of Geometry On The Mechanical Reliability Of Additively Manufactured Metals, Tracy Connor Varney Jan 2024

Microstructural Investigation Of The Influence Of Geometry On The Mechanical Reliability Of Additively Manufactured Metals, Tracy Connor Varney

Theses and Dissertations--Chemical and Materials Engineering

The adoption of additive manufacturing across a wide range of fields is ever-increasing, allowing for solutions that were previously impossible to achieve. This dissertation demonstrates the wide range of macro- and micro- characterization techniques used to investigate several precipitation strengthened AM alloy systems. While AM allows for nearly unlimited design freedom, this brings along its own issues as the interplay between scan strategy and part geometry is less well known. In this work, a novel thin-wall dogbone geometry was utilized to study one type of complex geometry observed in a large portion of AM focused designs. The mechanical behavior of …


Experimental Study On Recycled Brick Powder Foam Concrete Based On Slurry Substitution Method, Liao Shixian, Huang Lei Sep 2023

Experimental Study On Recycled Brick Powder Foam Concrete Based On Slurry Substitution Method, Liao Shixian, Huang Lei

Journal of China & Foreign Highway

Foam concrete is a kind of porous lightweight building material characterized by sound insulation and noise reduction, heat insulation and fire resistance, heat preservation and frost resistance. However, it has defects such as low strength, high porosity and poor integrity, thus limiting its wide application in the field of building materials. Recycled brick powder can be prepared from construction waste of clay bricks and has certain volcanic ash activity. Meanwhile, the mechanical properties of foam concrete can be improved by employing waste bricks as an admixture in cement-based composite materials. In view of the problems of the cement substitution method, …


Influence Of Steel Fiber And Polymer Emulsion On Mechanical Properties And Microstructure Of Concrete, Guo Guanglei, Sun Shiqiang, Li Ying, Zheng Yiwei, Mei Yingjun Jul 2023

Influence Of Steel Fiber And Polymer Emulsion On Mechanical Properties And Microstructure Of Concrete, Guo Guanglei, Sun Shiqiang, Li Ying, Zheng Yiwei, Mei Yingjun

Journal of China & Foreign Highway

The microstructure and mechanical properties of concrete were improved by adding steel fiber and polymer emulsion. The working properties and mechanical properties of steel fiber concrete, polymer emulsion-modified concrete, and steel fiber polymer concrete were tested at 3 d, 28 d, and 90 d. Nitrogen adsorption test, mercury injection test, and density method were used to obtain the total pore volume, median pore size, and closed porosity of concrete. The influence of steel fiber and polymer emulsion on the microstructure and mechanical properties of concrete was analyzed. The results show that the compressive strength of concrete after adding steel fiber …


Study On Alkali Excitation Mechanism Of Large Dosage Slag Fine Powder, Mei Yang May 2023

Study On Alkali Excitation Mechanism Of Large Dosage Slag Fine Powder, Mei Yang

Journal of China & Foreign Highway

To reveal the alkali excitation mechanism of high-dosage slag, this paper combines a three-factor, three-level orthogonal design with macro- and micro-performance tests and microstructure analysis. The effects of different activators, including Ca(OH)2, Na2SiO3, Na2SO4, and CaSO4, in single and dual combinations on the initial and final setting times, pore solution pH, and strength of concrete were explored. The results show that the impact on the strength of hardened paste of composite cementitious materials is ranked as: activator type > dosage > dual-mix ratio. The optimal dual-mix dosage is 4%, with the best combination being Ca(OH)2 and Na2SiO3 at a ratio of 5:1. …


Study On Microstructure Of Asphalt Modified By Oil‐Coal Blend, Guo Pengfei, Zhou Xinfeng May 2023

Study On Microstructure Of Asphalt Modified By Oil‐Coal Blend, Guo Pengfei, Zhou Xinfeng

Journal of China & Foreign Highway

To investigate the microstructure and modification mechanism of asphalt modified with oil-coal blend, SK-90# asphalt was mixed with 5%, 10%, 15%, 20%, and 25% (external blending method) oil-coal blend to produce modified asphalt. The performance and microstructural changes of the modified asphalt were analyzed using contact angle testing, infrared spectroscopy, cross-sectional SEM, and X-ray photoelectron spectroscopy. The results show that the oil-coal blend exhibits good compatibility with asphalt. During the modification process, esterification reactions occurred, resulting in a decrease in hydroxyl-containing aromatic compounds and an increase in carbonyl-containing aromatic compounds. Macroscopically, the oil-coal blend-modified asphalt demonstrated excellent high-temperature performance.


A High-Strength Precipitation Hardened Cobalt-Free High-Entropy Alloy, Matthew Luebbe, Jiaqi Duan, Fan Zhang, Jonathan Poplawsky, Hans Pommeranke, Maalavan Arivu, Andrew Hoffman, Mario Buchely, Haiming Wen Apr 2023

A High-Strength Precipitation Hardened Cobalt-Free High-Entropy Alloy, Matthew Luebbe, Jiaqi Duan, Fan Zhang, Jonathan Poplawsky, Hans Pommeranke, Maalavan Arivu, Andrew Hoffman, Mario Buchely, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

Recent studies on precipitation-hardened high-entropy alloys (HEAs) demonstrate their high strength and thermal stability, making them promising materials for high-temperature structural applications such as nuclear reactors. However, many existing HEAs contain cobalt (Co), which is unsuitable for nuclear applications because of the long-term activation issue of Co. Co is also expensive and considered a critical material for other applications. Therefore, it is desired to exclude Co from the composition. a Co-free (Fe0.3Ni0.3Mn0.3Cr0.1)88Ti4Al8 HEA was developed and studied in this work. in contrast to previous Co-free HEAs, this alloy is close to Equi atomic in its composition and promises a more …


Study On Pavement Performance Of Waterborne Epoxy Emulsified Asphalt And Its Application In Micro‐Surface, Jiang Hai, Liu Dachang Mar 2023

Study On Pavement Performance Of Waterborne Epoxy Emulsified Asphalt And Its Application In Micro‐Surface, Jiang Hai, Liu Dachang

Journal of China & Foreign Highway

In order to improve the pavement performance at micro-surface, waterborne epoxy resin was used to modify the emulsified asphalt, and the compatibility, microstructure, mechanical properties, rheological properties, and pavement performance of mixtures of the modified emulsified asphalt were studied. The storage stability test shows that the epoxy emulsion has good compatibility with emulsified asphalt. With the increase in waterborne epoxy resin content, the modified emulsified asphalt tends to form an epoxy resin-dominated skeleton structure. At the same time, with the increase in waterborne epoxy resin content, the adhesion and mechanical properties of emulsified asphalt and aggregate are significantly improved. At …


Study On Pavement Performance Of Waterborne Epoxy Emulsified Asphalt And Its Application In Micro‐Surface, Jiang Hai, Liu Dachang Mar 2023

Study On Pavement Performance Of Waterborne Epoxy Emulsified Asphalt And Its Application In Micro‐Surface, Jiang Hai, Liu Dachang

Journal of China & Foreign Highway

In order to improve the pavement performance at micro-surface, waterborne epoxy resin was used to modify the emulsified asphalt, and the compatibility, microstructure, mechanical properties, rheological properties, and pavement performance of mixtures of the modified emulsified asphalt were studied. The storage stability test shows that the epoxy emulsion has good compatibility with emulsified asphalt. With the increase in waterborne epoxy resin content, the modified emulsified asphalt tends to form an epoxy resin-dominated skeleton structure. At the same time, with the increase in waterborne epoxy resin content, the adhesion and mechanical properties of emulsified asphalt and aggregate are significantly improved. At …


Engineering Properties And Microstructural Characteristics Of Cement And Geopolymer Based Mortars Using Nontraditional Supplementary Cementitious Materials, Mathialagan Sumesh Jul 2020

Engineering Properties And Microstructural Characteristics Of Cement And Geopolymer Based Mortars Using Nontraditional Supplementary Cementitious Materials, Mathialagan Sumesh

Student Works (2020-2029)

The concrete repair and rehabilitation industry grows rapidly due to deterioration, damage and defects in concrete structures. For various reasons, the concrete construction industry is not sustainable; because it consumes huge quantities of virgin materials, the usage of Portland cement as prime binder. The production of cement is a major contributor to greenhouse gas emissions. In addition, the high cost of commercial repair material. Therefore, it is necessary to develop cost-effective alternative repair materials for concrete repairs. There have been many standard repair materials available in the market, which are costly and not affordable to common people. However, research works …


Microstructures And Properties Of Sintered Cu–Mos2/Cu Functional Gradient Materials, Aiqin Wang Oct 2016

Microstructures And Properties Of Sintered Cu–Mos2/Cu Functional Gradient Materials, Aiqin Wang

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.


Study On The Impact Abrasive Wear Of New Super-High Manganese Steel, Wenyan Wang Oct 2016

Study On The Impact Abrasive Wear Of New Super-High Manganese Steel, Wenyan Wang

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.


Void Closure And The Sensitivity Analysis Of The Process Parameters During Forging Of Large Steel Ingot, Bo Jiang, Yazheng Liu, Jianlin Sun, Guanglei Liu, Zhilin Wang, Zhigang Zhao Oct 2016

Void Closure And The Sensitivity Analysis Of The Process Parameters During Forging Of Large Steel Ingot, Bo Jiang, Yazheng Liu, Jianlin Sun, Guanglei Liu, Zhilin Wang, Zhigang Zhao

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.


Low-Temperature Bainite Transformation Behavior And Microstructure And Mechanical Properties Of A Medium-Carbon High-Strength Steel For Railway Forging Upper Core Plate, Xiaofeng Qin, Shihai Cui, An Wang Oct 2016

Low-Temperature Bainite Transformation Behavior And Microstructure And Mechanical Properties Of A Medium-Carbon High-Strength Steel For Railway Forging Upper Core Plate, Xiaofeng Qin, Shihai Cui, An Wang

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.


Flow Stress And Microstructure Models Of Alloys, Lars-Erik Lindgren Oct 2016

Flow Stress And Microstructure Models Of Alloys, Lars-Erik Lindgren

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.


Effect Of Zinc Galvanization On The Microstructure And Fracture Behavior Of Low And Medium Carbon Structural Steels, Ignatius C. Okafor, Ronald J. O'Malley, Kaushal R. Prayakarao, Heshmat A. Aglan Aug 2013

Effect Of Zinc Galvanization On The Microstructure And Fracture Behavior Of Low And Medium Carbon Structural Steels, Ignatius C. Okafor, Ronald J. O'Malley, Kaushal R. Prayakarao, Heshmat A. Aglan

Materials Science and Engineering Faculty Research & Creative Works

Microstructure and fracture behavior of ASTM 572 Grade 65 steels used for wind tower applications have been studied. Steels of two carbon level chemistries designed for this grade were used in the study. Fracture toughness of the steels was studied using 3-point bend test on samples coated with zinc and not coated with zinc. Lower carbon steel showed higher resistance to fracture than medium carbon steel after zinc galvanization. SEM study suggests that zinc and zinc bath additives that migrated to crack tips are responsible for the loss in ductility. The phenomenon of Liquid Metal Embrittlement (LME) is suggested to …


Quantitative Characterization Of Microstructure Features For 1st Generation Advanced High Strength Steels, Margarita Vidrio, Ellen Liu, Donsheng Li, Kyoo Sil Choi, Xin Sun Aug 2011

Quantitative Characterization Of Microstructure Features For 1st Generation Advanced High Strength Steels, Margarita Vidrio, Ellen Liu, Donsheng Li, Kyoo Sil Choi, Xin Sun

STAR Program Research Presentations

The role of Advanced High Strength Steels (AHSS) in the automotive industry is important because of its affordability and excellent mechanical properties. The 1st generation of AHSS achieves its preferred combination of strength and ductility by embedding harder martensite grains into softer ferritic matrix. Ductility and strength of these steels are important to safety, formability, application, and life. However, a noticeable degree of inconsistent forming behaviors has been observed in the 1st generation AHSS in production, which seems to be related to the microstructure-level inhomogeneity. The objective of this project is to grain fundamental understandings on how different microstructure level …