Structural Materials Commons^™

Material Extrusion 3d Printing Of Metal Alloy: Material, Methods And Application., Sihan Zhang

Electronic Theses and Dissertations

Material extrusion (MEX) additive manufacturing presents a promising pathway for producing metal components with complex geometries while avoiding the safety hazards associated with loose powder handling in conventional metal additive manufacturing processes. This dissertation investigates the development and optimization of MEX processes for aluminum alloys, addressing critical challenges in feedstock formulation, printing parameter optimization, and post-processing strategies. Three distinct approaches were explored to advance the capabilities of aluminum MEX: filament-based processing of 6061 aluminum, paste-based extrusion of 6061 aluminum, and development of a novel aluminum-magnesium-tin alloy system for space manufacturing applications. The filament-based approach successfully demonstrated the production of 6061 …

Thermo-Mechanical Instabilities In Next-Generation Friction Materials In High-Speed Sliding Systems, Kingsford Koranteng

Electronic Theses and Dissertations

For centuries, the manufacturing industry has incorporated metals like copper into friction materials to enhance thermal properties and minimize thermo-mechanical instabilities (TMI) in high-speed sliding systems. Unfortunately, these metals have adverse environmental effects due to the emission of hazardous particulate matter. As a result, there is a growing movement towards adopting next-generation friction materials as an alternative solution.

The study begins by conducting experimental and numerical investigations to examine the instabilities found in metal-based friction materials. The primary objective is to utilize the insights gained from the investigations to computationally explore effective strategies for mitigating various instabilities that may arise …

Fatigue And Fracture Of Electron Beam Melting Ti-6al-4v, William A. Grell

Electronic Theses and Dissertations

For applications in the aerospace field, selection of materials for a given design requires an understanding of critical properties, like fatigue and fracture, in addition to static mechanical and physical properties. With the ongoing advancements in metallic additive manufacturing techniques and the interest in applying the process to aerospace applications, there is a clear need to fully characterize properties. Arguably, the most attractive alloy for applications in aerospace is the Ti-6Al-4V alloy. The current dissertation examines the mechanical properties of the alloy, made by the Electron Beam Melting (EBM) Powder Bed Fusion (PBF) method. As illustrated in this work, the …

Rapid Annealing Of Perovskite Solar Cell Thin Film Materials Through Intense Pulse Light., Amir Hossein Ghahremani

Electronic Theses and Dissertations

Perovskite solar cells (PSCs) have garnered a great attention due to their rapid efficiency improvement using cheap and solution processable materials that can be adapted for scalable high-speed automated manufacturing. Thin film perovskite photovoltaics (PVs) are typically fabricated in an inert environment, such as nitrogen glovebox, through a set of deposition and annealing steps, each playing a significant role on the power conversion efficiency (PCE), reproducibility, and stability of devices. However, atmospheric processing of PSCs would achieve lucrative commercialization. Therefore, it is necessary to utilize materials and methods that enable successful fabrication of efficient PSCs in the ambient environment. The …

Recycling Of Fiber Polymer Matrix Composites In Cementitious Materials, Edward Patton Clark

Electronic Theses and Dissertations

Recycling options for fiber polymer matrix composite waste materials are limited because they typically cannot be reused, reprocessed for down-cycling, and are generally environmentally unfriendly. The utility industry, specifically electrical distribution, has been increasingly using hybrid carbon, glass fiber, and epoxy resin composite rods for high-voltage (HV) conductor transmission lines. The high-voltage conductor core (HVCC) used in the transmission line can have an optimal in-service-life of roughly several decades, in which the material is then retired to a waste landfill. Currently, there is limited research and recycling methodology for these hybrid composite rods. In this research, powder carbon fiber, glass …

Ultrasonic-Based Condition Assessment Of Wooden Utility Poles, Yishi Lee

Electronic Theses and Dissertations

More than 300 million utility poles shoulder the utility grid in the United States. However, the ineffectiveness of the current inspection process causes roughly a third of utility poles removed from the service deemed suitable for reuse. Due to the utterly essential role of the power infrastructure, budget shrinkage, and the structural degradation of the modern distribution grid, this Ph.D. dissertation addresses the challenges by proposing a physics-based signal analysis method with a jointly developed ultrasonic UB1000 system c to enhance the objectivity in ultrasonic-based nondestructive evaluation (NDE). The proposed methodology has been deployed commercially in the field and featured …

High Dynamic Range Optical Devices And Applications., Elijah Robert Jensen

Electronic Theses and Dissertations

Much of what we know about fundamental physical law and the universe derives from observations and measurements using optical methods. The passive use of the electromagnetic spectrum can be the best way of studying physical phenomenon in general with minimal disturbance of the system in the process. While for many applications ambient visible light is sufficient, light outside of the visible range may convey more information. The signals of interest are also often a small fraction of the background, and their changes occur on time scales so quickly that they are visually imperceptible. This thesis reports techniques and technologies developed …

Evaluation Of The Effect Of Tack Coat Type, Application Rate, And Surface Type On Interlayer Shear Strength, Chamika Prashan Dharmarathna

Electronic Theses and Dissertations

Tack coat is an asphaltic material applied between asphalt pavement layers. Since pavement is a multilayered structure, it is highly important to make proper bond between the layers to achieve a monolithic behavior. Hence, inadequate bond due to application of inadequate amount of tack coat may lead to poor structural behavior and premature failure. Also, applying excessive amount of tack coat may lead to layer slippage and binder migration. Therefore, it is highly important to apply an optimum amount of tack coat between layers. Over the past decades several studies have been conducted to determine the optimum tack coat application …

Computational Modeling Of Percolation Conduction And Diffusion Of Heterogeneous Materials, Jian Qiu

Electronic Theses and Dissertations

Heterogeneous materials provide a unique combination of desirable mechanical, thermal or electrical properties. This dissertation presents several micro-structure modeling approaches to predict the effective properties of heterogeneous materials and demonstrates its certain application toward two highly heterogeneous, unconventional structural composite materials (carbon fiber reinforced composite materials and graphene nanoplatelets composite). By using the efficient computational algorithm based on the FEA, a randomly oriented disk-shaped particles system are generated. A new element partition scheme based on the vector operations and geometry of inclusion has been implemented to mesh the intersected disks. The computed equivalent conductivity is expressed as a power-law function …

Early-Age Hydration Studies Of Portland Cement, Fengjuan Liu

Electronic Theses and Dissertations

Our current knowledge on cement hydration during setting is based on the discrete observation of hydrated paste. An advanced micro/nano-level technique which can perform the in-situ observation on the continuous hydration of cement paste is demanded. In this study, Raman spectroscopy (RS) was chosen as such a method to continuously investigate wet pastes. The objective of this research is to explore the hydration process and microstructural development of fresh pastes with this technique. This research was conducted in three phases. First, the RS analysis was used to continuously observe the cement hydration from 20 minutes after mixing to 9 hours. …

The Development Of A Laminated Copolyester Electric Guitar, Addison S. Karnes

Electronic Theses and Dissertations

This thesis is an investigation of the fabrication and assembly methodologies employed in the development of a proof-of-principle prototype electric guitar composed of laminated copolyester. The objective of the project was to develop the processes and procedures to create an optimized physical and visual bond between layers to minimize vibratory dissipation, thus maximizing sustain. A high speed CNC router, abrasive waterjet, laser engraver-cutter, as well as various manual fabrication and assembly methods were investigated in the construction of the guitar prototypes. The lamination processes explored include low-temperature, heat-assisted pressure bonding, solvent and chemical welding, and contact adhesives. The project concluded …

Exploring Earth-Building Technology For Liberia., Isaac Dompo Mayon

Electronic Theses and Dissertations

This paper discusses earth as a building material and the extent to which earth building technology has evolved over the years. In particular it addresses the adobe, compressed and rammed earth techniques of earth building as suitable techniques for Liberia consumption. In addition, the paper investigates the suitability of the Latosols soils of Liberia for earth building construction purposes using standardized earth building principles and requirements. A local Johnson City, Tennessee, earth sample found to have the same physical characteristics of the Latosols of Liberia was used to simulate Liberia soils to produce specimen blocks at different configurations of moisture …