Structural Materials Commons^™

Elevated Temperature Progressive Damage And Failure Of Duplex Stainless Steel, Darren P. Luke

Civil Engineering ETDs

Ductile failure of metals has been the focus of research efforts within academia and industry for many years since it is tremendously important for understanding the failure of structures under extreme loading conditions. However, limited research has been dedicated to elevated temperature ductile failure, which is critical for evaluating catastrophic events such as industrial, structural or shipping vessel fires. A detailed investigation was conducted on the structural response of Duplex Stainless Steel at elevated temperatures. The temperature dependence of elastic modulus, yield strength, ultimate strength, and ductility was measured up to 1000°C and a continuum damage plasticity model was developed. …

Young’S Modulus As A Measurement To Estimate Damage Related With Alkali-Silica Reaction In Concrete., Anazaria J. Ortega Gonzalez

Civil Engineering Undergraduate Honors Theses

The main purpose of this research is to compare two nondestructive methods to assess Alkali-Silica reaction (ASR) in concrete. Fifteen concrete prisms were cast using aggregates with different Alkali-Silica reactivity such as Jobe sand and Van Buren sand. The change in strain, shear wave velocity and Young’s modulus were determined according to ASTM C129 and ASTM C215, respectively. This data was collected by Dillon K Self, who determined that the shear wave velocity and strain are inversely proportional. However, when single cracking in the concrete specimen transition to map cracking, the shear wave velocity dropped significantly, whereas the strain value …

Reinventing The Wheel, Esther K. Unti, Ahmed Z. Shorab, Patrick B. Kragen, Adam M. Menashe

Mechanical Engineering

Reinventing the Wheel selected tires and designed wheels for the 2018 Cal Poly, San Luis Obispo Formula SAE combustion vehicle. Available tire options were evaluated for steady-state and transient performance as well as vehicle integration. A single-piece composite wheel with hollow spokes was designed to meet stiffness, strength, and tolerance requirements. A detailed study of wheel loading and geometric structural efficiency was performed. Finite element analysis was used to iterate the geometry and laminate. A two-piece male mold was designed and machined to manufacture the wheel. Removable silicone inserts were used to create the hollow spokes.

Compensation Of Vertical Position Error Using A Force–Deflection Model In Friction Stir Spot Welding, Jinyoung Yoon, Cheolhee Kim, Sehoon Rhee

Mechanical and Materials Engineering Faculty Publications and Presentations

Despite increasing need for friction stir spot welding (FSSW) for high-temperature softening materials, system deflection due to relatively high plunging force remains an obstacle. System deflection results in the vertical position error of a welding tool and insufficient plunge depth. In this study, we used adaptive control to maintain plunge depth, the plunging force was coaxially measured, and the position error was estimated using a force–deflection model. A linear relationship was confirmed between the force and deflection; this relationship is dependent on the stiffness of the welding system while independent of process parameters and base materials. The proposed model was …

Prediction Of Metal Sample Failure From Scanning Electron Microscope Images Using Deep Learning Neural Network, Lawrence Madriaga, Ivan Novikov, Morteza Nurcheshmeh

Posters-at-the-Capitol

We present the preliminary results on using a deep learning neural network to predict a metal sample failure based on a set of images obtained with a Scanning Electron Microscope.

Various metal alloy samples were prepared according to ASTM E8/E8M-11 standards for a tensile test. Each sample was prepared for circle grid analysis and then stressed on a tensile machine. Stress and strain values were obtained for each position along the sample by measuring dimensions of each elongated circle. Increasing stress and strain values were found closer to the breakage of the sample with low values found at the holding …

Cementitious Sensors Exhibiting Stopbands In Acoustic Transmission Spectra, Shreya Vemuganti

Shared Knowledge Conference

Ultrasonic monitoring in cementitious materials is challenging due to the high degree of attenuation. In wellbore environments, monitoring becomes more challenging due to inaccessibility. Meta materials, also known as acoustic bandgap materials, exhibit an interesting feature of forbidding the propagation of elastic/sound waves and isolate vibration in a certain frequency band. Traditionally, acoustic bandgap materials are developed with inclusions such as tin, aluminum, gold, steel in a polymer matrix. In this study, we present the development of three-dimensional cementitious sensors capable of exhibiting stopbands in the acoustic transmission spectra using carbon nanotubes. Relatively wide stopbands were engineered using Floquet-Bloch periodic …

The Impact Of Graphene Additives On Residual Stress In 3d Printed Parts, Garrett Carter, Sahar Rostom, Mark Dadmun

Von Braun Symposium Student Posters

No abstract provided.

Experimental Tests And Numerical Simulations For Failure Investigation On Corrugated Boxes Used On Household Appliance Packaging, Diego Fernandes Rodrigues, José Carlos Pereira

Journal of Applied Packaging Research

Packages made of corrugated paper are fundamental to the protection, transportation and handling of the appliance product market. During the storage and sales stages of a product, the package must resist compressive loads in different directions beyond moderate impacts. In this context, the objective of this work is to develop and implement a post-processor that allows the simultaneous analysis of two of the most common failure modes of packages made of corrugated paper: failure due to tensile or compressive stress limit, and failure due to local buckling, when the buckling of the faces of the corrugated paper between two peaks …

Ultra-Low Temperature Properties Of Correlated Materials, Seyed Mohammad Ali Radmanesh

LSU New Orleans Theses and Dissertations

Abstract

After the discovery of topological insulators (TIs), it has come to be widely recognized that topological states of matter can actually be widespread. In this sense, TIs have established a new paradigm about topological materials. Recent years have seen a surge of interest in topological semimetals, which embody two different ways of generalizing the effectively massless electrons to bulk materials. Dirac and, particularly, Weyl semimetals should support several transport and optical phenomena that are still being sought in experiments. A number of promising experimental results indicate superconductivity in members of half-Hesuler semimetals which realize the mixing singlet and triplet …

Solid Solution Strengthened Fe Alloys, Sidharth Krishnamoorthi, Ruizhe Su, Yifan Zhang, Xinghang Zhang

The Summer Undergraduate Research Fellowship (SURF) Symposium

Iron (Fe)-based alloys (such as steel) are widely used structural materials in industry. Numerous methods have been applied to improve their mechanical properties. In this study, we used a technique know as magnetron sputtering to deposit various Fe-based binary alloy coatings to investigate the influence of solutes on solid solution hardening. Several factors contribute to the solid solution hardening of the alloys, such as composition, atomic radius, modulus, and lattice parameter. After preliminary calculations and analysis, we selected several solutes, including molybdenum (Mo), niobium (Nb), and zirconium (Zr). The compositions of solutes were varied to be 2.5, 5, 8 atomic …

High Performance Mortar With 100% Recycled Aggregate Using Titanium Dioxide Nanoparticles, Molly Schrager, Vito Francioso, Arjun Kadakia, Mirian Velay-Lizancos

The Summer Undergraduate Research Fellowship (SURF) Symposium

Concrete and mortar are materials commonly used in construction. Their main compounds are cement, aggregates (sand and gravel) and water. In an effort to increase the sustainability of these materials, the idea of using recycled aggregates from ground old concrete and using it to make mortar and concrete has gained more interest. It has two advantages: it reduces the need to mine for raw materials and lessens the amount of old and defective concrete that is typically put in landfills. But, the use of recycled concrete aggregate lowers the strength of mortars and concretes because the residual compounds in the …

Determining The Optimal Traffic Opening Time Using Piezoelectric Sensors, Adlan Amran, Yen-Fang Su, Na Lu

The Summer Undergraduate Research Fellowship (SURF) Symposium

The Indiana Department of Transportation (INDOT) requires a reliable method of determining the early age quality of concrete to improve traffic opening time. We propose to develop an in-situ method that enables an accurate, efficient, and non-destructive health monitoring of concrete using the electromechanical impedance (EMI) technique coupled with a piezoelectric sensor named Lead Zirconate Titanate (PZT). The test was conducted by mounting a PZT sensor on mortar samples. The PZT sensor was then excited by a voltage to track the strengthening of samples. The data obtained from the EMI technique was refined using the Root Mean Square Deviation (RMSD) …

Thermophotovoltaic Devices: Combustion Chamber Optimization And Modelling To Maximize Fuel Efficiency, Arnold Chris Toppo, Ernesto Marinero, Zhaxylyk Kudyshev

The Summer Undergraduate Research Fellowship (SURF) Symposium

Currently, 110 billion cubic meters of natural gas (primarily methane), a potent greenhouse gas, are flared off for environmental and safety reasons. This process results in enough fuel to provide the combined natural gas consumption of Germany and France. The research team developed a thermophotovoltaic device to convert thermal energy to electricity at a high efficiency using proprietary emitters and combustion system. With the current focus being fuel efficiency and the combustion process, the assembly was simulated using ANSYS Fluent modelling software and the following parameters were optimized: air/fuel ratios, flow rates, and inlet sizes. Simultaneously the heat transfer across …

High Dynamic Range Optical Devices And Applications., Elijah Robert Jensen

Electronic Theses and Dissertations

Much of what we know about fundamental physical law and the universe derives from observations and measurements using optical methods. The passive use of the electromagnetic spectrum can be the best way of studying physical phenomenon in general with minimal disturbance of the system in the process. While for many applications ambient visible light is sufficient, light outside of the visible range may convey more information. The signals of interest are also often a small fraction of the background, and their changes occur on time scales so quickly that they are visually imperceptible. This thesis reports techniques and technologies developed …

Improving And Augmenting The Anm Model For Three-Dimensional Virtual Concrete, Stephen Thomas

Boise State University Theses and Dissertations

The Anm model used for creating virtual concrete consisting of irregular shapes has been improved by integrating two existing algorithms: the extent overlap box (EOB) method for detecting contact between two irregular shapes and the uniform thickness shell algorithm. The EOB method has been compared with the previously used Newton-Raphson method and shown to be able to detect inter-particle contact with better accuracy and with less computational cost. Two parameters that define the balance between accuracy and performance of the EOB method have been identified and studied. The uniform thickness shell has been used to specify the minimum inter-particle distance …

Design Survey Of Laminated Composite I-Beam, Mrinmoy Saha

All Graduate Plan B and other Reports, Spring 1920 to Spring 2023

Composite I-beams are popular for high-strength low-weight applications. Learning the macro-mechanics and designing the composite I-beam properly are necessary. In this report, a design overview of the composite I-beam is discussed which is based on classical lamination theory where it includes the homogenization approach, the plane stress assumption and the Kirchhoff hypothesis. Using these assumptions, a method was developed to come up with the effective material properties of a beam. Formulas to calculate maximum deflection and maximum bending stress and shear stress and the stress concentration at the connection of web-flange are discussed which describe ways for designing and manufacturing …

Aftershocks In Slowly Compressed Bulk Metallic Glasses: Experiments And Theory, Louis W. Mcfaul, Wendelin Wright, Xiaojun Gu, Jonathan T. Uhl, Karin A. Dahmen

Faculty Journal Articles

We observe two distinct interevent time patterns in the slip avalanches of compressed bulk metallic glasses (BMGs). Small slip avalanches cluster together in time, but large slip avalanches recur roughly periodically. We compare the timing patterns of BMG slip avalanches with timing patterns of earthquakes and with the predictions of a mean-field model. The time clustering of small avalanches is similar to the known time clustering of earthquake foreshocks and aftershocks.

Microstructural Characterization Of Shear Transformation Zones And Modeling Indentation Size Effect In Amorphous Polymers, Leila Malekmotiei

LSU Doctoral Dissertations

The first aim of this work is developing a procedure for experimental and analytical characterization of nano-scale microstructures which mediate large scale deformation in amorphous polymers. Glassy polymers are extensively used as high impact resistant, low density, and clear materials in industries. Nevertheless, their response under severe loading conditions is yet to be appropriately unraveled. Due to the lack of long-range order in the microstructures of glassy solids, their plastic deformation is different from that in crystalline solids. Shear Transformation Zones (STZs) are believed to be the main plasticity carriers in amorphous solids and defined as the localized atomic or …

Modeling And Simulation Of Mass Flow Of Steel Plate/Slab During Hot Rolling, X. Wang, S. Ganguly, K. Chandrashekhara, Mario F. Buchely, Semen Naumovich Lekakh, David C. Van Aken, Ronald J. O'Malley, D. Bai, Y. Wang, T. Natarajan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The ability to predict mass flow behavior during hot rolling is essential to product quality. In this study, viscoplastic models of the steels from SSAB and U.S. Steel were developed based on experimental stress-strain curves. A three-dimensional nonlinear finite element model was built to simulate a reverse plate hot rolling and a hot strip rolling process. For plate rolling, a seven pass schedule was simulated. The plastic strain distributions during rolling were investigated. The results show that the surface of the plate has larger plastic strain than the center. In the case of hot strip rolling, the simulation predicts that …

Anomalous 304 Stainless Steel Mechanical Properties In Medical Guide Wires, Andrew Joseph Freeman

Materials Engineering

Stainless steel medical guide wire cores, processed by Abbott Vascular, are returning anomalous mechanical properties upon strain hardening and heat treatment. As theory dictates, mechanical strength properties increase with strain hardening, and decrease with an annealing treatment. The opposite response is being observed. This is counter intuitive to fundamental materials knowledge, and a perfect materials engineering paradox. This project was designed to characterize these behaviors, and attempt to determine causation. To accomplish this, tensile testing of all processing steps mapped the mechanical property evolution of the wire. Published literature research revealed the potential of nitrogen and chromium solid state diffusion …

Mechanical Characterization Of Selectively Laser Melted 316l Stainless Steel Body Centered Cubic Unit Cells And Lattice Of Varying Node Radii And Strut Angle, Christopher James Hornbeak

Master's Theses

An experimental study of several variants of radius and strut angle of the body centered cubic unit cell was performed to determine the mechanical properties and failure mechanisms of the mesostructure. Quasi static compression tests were performed on an Instron® universal testing machine with a 50kN load cell at 0.2mm/min. The test samples were built using a SLM Solutions 125 selective laser melting machine with 316L stainless steel. Test specimens were based on 5mm cubic unit cells, with a strut diameter 10% of the unit cell size, with skins on top and bottom to provide a cantilever boundary constraint. Specimens …

Development Of Low Cost, Environmentally Friendly And High Strength Carbon Foams From Bread And Cake, Laura Mountain-Tuller

Materials Engineering

Carbon foam is a high niche material that consists of a highly porous, three-dimensional cellular network that is characterized by extremely high strength-to-weight ratios and low thermal conductivity. Due to these properties, carbon foams excel in structural and thermal applications, especially in the aerospace industry. Typically, carbon foams are formed through a heating process called pyrolysis of polymer precursors with high carbon content. This process is done at high temperatures in an oxygen free environment. These precursors are expensive to make and use toxic chemicals to produce, therefore, there is a push to find an environmentally friendly and cost-effective method …

Composite Suspension For A Mass Market Vehicle, Sarah M. Chapiama, Brian Auyeung, Jose Guerrero, Ethan Lau

Mechanical Engineering

Statement of Confidentiality: The complete senior project report was submitted to the project advisor and sponsor. The results of this project are of a confidential nature and will not be published at this time.

The Effects Of Varying Composition And Build Direction On Direct Metal Deposition Fabricated Inconel 718, Abigail P. Nilan, Jessica M. Fordham

Materials Engineering

Inconel 718 (IN718) is a popular wrought superalloy, and is currently being investigated for additive manufacturing (AM) applications in the aerospace industry. However, overaging and the presence of microcracks have caused a significant reduction in properties. The purpose of this study is to meet or exceed the mechanical properties of wrought IN718 by varying the composition and build direction of the AM alloy. Alternative compositions were selected with Oerlilon Metco’s Rapid Alloy Development (RAD) software, and differ in niobium content, which increases the fraction of the primary strengthening phase (γʺ). Direct metal deposition (DMD) was used to fabricate the samples, …

Development Of Test Methods For Measuring Fiber Misalignment And Warping In Honeycomb-Core Composite Panels, Wyatt Taylor, Haripriya Nilakantan

Materials Engineering

Zodiac Aerospace manufactures honeycomb-core composite panels to be used in aircraft cabin interior components. During the manufacturing process, some panels become warped such that they cannot be used for their designated aircraft cabin components. As a result, these panels are scrapped because they cannot be recycled. About 44 to 90% of panels become warped during manufacturing. Warping is caused by many factors, including layer misalignment, processing parameters such as temperature and pressure gradients, and fiber misalignment in the prepregs. Currently, Zodiac does not have any data on the effect of fiber misalignment on panel warpage, so a testing protocol was …

Investigation Of Nanomaterial Based Photovoltaic Panel Packaging Materials, Xingeng Yang

Graduate Theses and Dissertations

In this research, nanomaterial-based packaging materials for photovoltaic (PV) panels are investigated. A hydrophobic/anti-reflective surface coating which not only repels water from the top glass of a PV panel but at the same time reduces its light reflectance is investigated. COMSOL simulation results indicate that taller ellipsoid rod (aspect ratio = 5) reflects less light than shorter rod (aspect ratio = 0.5) in the desired spectrum for solar energy harvest from 400nm-700nm. The addition of a polymer layer on these ellipsoid rods broadens the light incident angle from 23° to 34°, from which light can be efficiently absorbed. Based on …

Understanding The Evolution Of Surface Texture Under Boundary Lubrication, Salil T. Bapat

Graduate Theses and Dissertations

The objective of this research was to understand the evolution of surface texture under boundary/mixed lubrication (BL). Significant material/energy losses occur during BL because of direct contact between the two surfaces. Traditionally, tribofilms have been studied extensively for BL while textures have been used as a static engineering design parameter to enhance lubricant film properties. However, texture is dynamic at the tribological mating interface, where both physical and chemical interactions are continuously modulated. The evolution and the interplay between the tribofilm and texture is least studied in the literature, which is the focus of this research.

MoS2-based lubricants, known for …

Hawai'i Wildlife Fund V. County Of Maui, Lowell J. Chandler

Public Land & Resources Law Review

In Hawai’i Wildlife Fund v. County of Maui, the Ninth Circuit held that the plain language of the Clean Water Act provides jurisdiction over indirect discharges of pollutants from a point source into groundwater that is shown to be connected to navigable waters. The court found that studies confirmed pollutants entering the Pacific Ocean were fairly traceable to the County of Maui’s sewage disposal wells. In affirming the district court’s ruling, the Ninth Circuit held that Maui County violated the Clean Water Act by discharging pollutants into a navigable water without the required permit. The court also concluded the …

A Laboratory Kit For Multimeter Design, Seth Percy, Joshua Perry

Thinking Matters Symposium Archive

The multimeter is an important electrical tool and is a combination of many individual instruments. In practice, common multimeter designs are digital and measure voltage, current, resistance, capacitance, etc., using a single set of probes. Before the digital age, the world relied on analog displays. Some argue that analog displays are outdated technology. However, this overlooks one of the most important characteristics provided by the analog display, which is its ability to provide an instantaneous visual perception. Analog displays are currently used for many applications in aviation and automobiles, demonstrating their continuing usefulness in the field. In the multimeter, the …

Manufacturing Process Simulation – On Its Way To Industrial Application, Dennis Otten, Tobias A. Weber, Jan-Christoph Arent

International Journal of Aviation, Aeronautics, and Aerospace

Manufacturing process simulation (MPS) has become more and more important for aviation and the automobile industry. A highly competitive market requires the use of high performance metals and composite materials in combination with reduced manufacturing cost and time as well as a minimization of the time to market for a new product. However, the use of such materials is expensive and requires sophisticated manufacturing processes. An experience based process and tooling design followed by a lengthy trial-and-error optimization is just not contemporary anymore. Instead, a tooling design process aided by simulation is used more often. This paper provides an overview …