Chemical Engineering Commons^™

State Estimation, Covariance Estimation, And Economic Optimization Of Semi-Batch Bioprocesses, Ronald Hunter Alexander

Graduate Theses, Dissertations, and Problem Reports (ETD)

One of the most critical aspects of any chemical process engineer is the ability to gather, analyze, and trust incoming process data as it is often required in control and process monitoring applications. In real processes, online data can be unreliable due to factors such as poor tuning, calibration drift, or mechanical drift. Outside of these sources of noise, it may not be economically viable to directly measure all process states of interest (e.g., component concentrations). While process models can help validate incoming process data, models are often subject to plant-model mismatches, unmodeled disturbances, or lack enough detail to track …

3d-Printed Boron Nitride Catalytic Monoliths For Oxidative Dehydrogenation Of Propane, Theodore Agbi, Wei Shang Lo, Khaled Baamran, Taekyung Ryu, Christine Cheung, Fateme Rezaei, Ive Hermans

Chemical and Biochemical Engineering Faculty Research & Creative Works

Boron-containing materials are efficient catalysts for the oxidative dehydrogenation of propane to propylene, proceeding via radical intermediates. The radical mechanism is initiated by the solid surface and propagated in the gas phase. It has been hypothesized that the propylene selectivity could be increased by enhancing the gas-phase contributions by favoring the formation of iso- over n-propyl radical intermediates. Indeed, whereas n-propyl radicals can be converted to both propylene and ethylene, iso-propyl radicals yield exclusively propylene. In this contribution, we explore 3D printing to structure the hexagonal boron nitride (hBN) heterogeneous catalyst with high void space. 3D-printed hBN monoliths were found …

Influence Of Interfering Ions And Adsorption Temperature On Radioactive Iodine Removal Efficiency And Stability Of Ni-Mof-74 And Zr-Uio-66, Turki Alghamdi, Peter O. Aina, Ali A. Rownaghi, Fateme Rezaei

Chemical and Biochemical Engineering Faculty Research & Creative Works

Metal-organic frameworks (MOFs) often exhibit an exceptional adsorption-based separation performance for a variety of gases, ions, and liquids. While most radioactive iodine removal studies focus on the capture of radioactive iodine from off-gas streams, few studies have systematically investigated the effect of structure-property relationships of MOFs on iodine removal performance in the presence of interfering ions in liquid solutions. Herein, we investigated the iodide ion (I^-) adsorption performance of two model MOFs (e.g., Ni-MOF-74 and Zr-UiO-66) in liquid phase as a function of iodine concentration (e.g., 0.125 to 0.25 and 0.50 mmol/L) and adsorption temperature (e.g., 25 to …

Ptco/Mwcnts Prepared By A Microwave-Assisted Polyol Method For Selective Cinnamaldehyde Hydrogenation, Kaiying Wang, Yuzi Liu, Jee-Ching Wang, Xinhua Liang

Chemical and Biochemical Engineering Faculty Research & Creative Works

Using microwave irradiation, PtCo alloy nanoparticles were deposited within a few minutes on COOH-functionalized MWCNT supports. The obtained catalysts were used for selective hydrogenation of cinnamaldehyde, a reaction whose products are widely used in various fields. In the selective cinnamaldehyde hydrogenation to cinnamyl alcohol, microwave-prepared catalysts (generically, Pt_xCo_y-MW) outperformed a catalyst prepared by the conventional method (Pt₁Co₂-con). The highest selective hydrogenation to cinnamyl alcohol, 89%, was obtained using Pt₁Co₂-MW, while Pt₁Co₂-con showed a selectivity of 76%. Characterization results confirmed that the microwave prepared samples …

A Comprehensive Review Of The Influence Of Heat Exchange Tubes On Hydrodynamic, Heat, And Mass Transfer In Bubble And Slurry Bubble Columns, Dalia S. Makki, Hasan Sh Majdi, Amer A. Abdulrahman, Abbas J. Sultan, Zahraa W. Hasan, Laith S. Sabri, Bashar J. Kadhim, Muthanna H. Al-Dahhan

Chemical and Biochemical Engineering Faculty Research & Creative Works

Bubble and slurry bubble column reactors (BCRs/SBCRs) are used for various chemical, biochemical, and petrochemical applications. They have several operational and maintenance advantages, including excellent heat and mass transfer rates, simplicity, and low operating and maintenance cost. Typically, a catalyst is present in addition to biochemical processes where microorganisms are used to produce industrially valuable bio-products. Since most applications involve complicated gas-liquid, gas-liquid-solid, and exothermic processes, the BCR/SBCR must be equipped with heat-exchanging tubes to dissipate heat and control the reactor's overall performance. In this review, past and very recent experimental and numerical investigations on such systems are critically discussed. …

Demonstration Of High Detoxification Efficiency Of Glassy Polymer-Metal Hydroxide Composites Toward Chemical Warfare Agent Simulants, Peter O. Aina, Sukanta K. Mondal, Joshua Costain, Ali A. Rownaghi, Fateme Rezaei

Chemical and Biochemical Engineering Faculty Research & Creative Works

The design and development of polymeric composites that can effectively capture and destruct toxic chemicals with a fast detoxification rate is of high importance for protecting the military, first responders, and civilians. Here we report the synthesis and assessment of zirconium hydroxide (Zr (OH)4)-incorporated Ultem, Matrimid, and PIM-1 composites for detoxification of dimethyl 4-nitrophenylphosphonate (DMNP), as a type G toxic nerve agent simulant. Maintaining homogeneity, three different loadings (8, 20, 30 wt %) of Zr (OH)4 were incorporated into the polymers, and the thin films of composite materials were developed for subsequent hydrolysis tests. Our results indicated that increasing the …

Development, Validation And Implementation Of Multiple Radioactive Particle Tracking Technique, Mehul S. Vesvikar, Thaar M. Aljuwaya, Mahmoud M. Taha, Muthanna H. Al-Dahhan

Chemical and Biochemical Engineering Faculty Research & Creative Works

Computer Automated Radioactive Particle Tracking (CARPT) technique has been successfully utilized to measure the velocity profiles and mixing parameters in different multiphase flow systems where a single radioactive tracer is used to track the tagged phase. However, many industrial processes use a wide range of particles with different physical properties where solid particles could vary in size, shape and density. For application in such systems, the capability of current single tracer CARPT can be advanced to track more than one particle simultaneously. Tracking multiple particles will thus enable to track the motion of particles of different size shape and density, …

Kinetic Assessment Of Light Hydrocarbons Separation Over Fe-Doped 13x Composite Sorbents Under Multicomponent Feed Conditions, Khaled Baamran, Jimmy D.L. Moreno, Ali A. Rownaghi, Fateme Rezaei

Chemical and Biochemical Engineering Faculty Research & Creative Works

Current sorbents investigated for light olefin/paraffin separation usually suffer from low selectivity. Besides, multicomponent analysis of this important separation is usually overlooked in the literature. To enhance the separation efficiency of zeolite 13X, we developed a series of Fe₂O₃/13X composite sorbents and assessed their separation performance using binary, ternary, and multicomponent gas mixtures of C₂H₄, C₂H₆, CH₄, and H₂. In these composites, nano- and micro Fe₂O₃ particles (NPs and MPs) with varied loadings were used, while Fe was also ion-exchanged into …

Hydrothermal Stability Of Na-Lta Shaped With Clay Binder, Jimmy D.L. Moreno, Daniele Da S. Pereira, Thalita M. Azevedo, Dárley C. De Melo, Debora A.S. Maia, Fateme Rezaei, Moisés Bastos-Neto, Diana C.S. De Azevedo

Chemical and Biochemical Engineering Faculty Research & Creative Works

Gas drying by adsorption on molecular sieves is one of the first unit operations in natural gas processing. Nevertheless, the thermal swings during regeneration combined with the presence of a complex gas mixture may lead to early adsorbent fouling. The shaping of adsorbent materials is crucial not only to reduce pressure drop in columns, but also for enhanced thermal and mechanical properties. In this work, synthesized sodium-based zeolite Linde Type A (Na-LTA) in powder was shaped by extrusion into cylindrical pellets using a clay binder followed by calcination at 673 K for 24 h. The produced 2-mm pellets had binder …

Effect Of Alkali Metal Functionalization On Hydrogen Storage Performance Of Highly Porous Activated Carbons, Ruthradharshini Murugavel, Ali A. Rownaghi, Fateme Rezaei

Chemical and Biochemical Engineering Faculty Research & Creative Works

With increasing energy demand and fast-paced decarbonization methods adopted to curb the adverse effects of greenhouse gas emissions, hydrogen (H2) is considered a sustainable, clean, and potential renewable energy carrier for the future. To substitute the energy needs required for the physical methods of H2 storage, adsorbed gas storage (AGS) is the next viable option that provides the opportunity to adsorb and desorb gases under mild conditions. In this work, we studied the effect of light alkali metal functionalization comprising Li and K on the H2 storage performance of porous graphitic carbon adsorbents. The effect of metal doping on the …

Assessment Of The Dimensionless Groups-Based Scale-Up Of Gas–Solid Fluidized Beds, Faraj M. Zaid, Haider Al-Rubaye, Thaar M. Aljuwaya, Muthanna H. Al-Dahhan

Chemical and Biochemical Engineering Faculty Research & Creative Works

The most common scale-up approach for gas–solids fluidized beds is based on matching the governing dimensionless parameters. in the literature, this approach has been validated only by means of measuring global parameters between different sizes of fluidized beds. However, such global measurements are not sufficient to depict all the interplaying hydrodynamic phenomena and hence verify the scale-up relationships. Therefore, to assess this approach, an advanced gas–solids optical probe and pressure transducer measurement techniques have been applied to quantify local hydrodynamic parameters in two different sized fluidized beds. Four different sets of experimental conditions were designed and conducted to examine the …

Nanomaterial Payload Delivery To Central Nervous System Glia For Neural Protection And Repair, Jayant Saksena, Adelle E. Hamilton, Ryan J. Gilbert, Jonathan M. Zuidema

Chemical and Biochemical Engineering Faculty Research & Creative Works

Central nervous system (CNS) glia, including astrocytes, microglia, and oligodendrocytes, play prominent roles in traumatic injury and degenerative disorders. Due to their importance, active pharmaceutical ingredients (APIs) are being developed to modulate CNS glia in order to improve outcomes in traumatic injury and disease. While many of these APIs show promise in vitro, the majority of APIs that are systemically delivered show little penetration through the blood–brain barrier (BBB) or blood-spinal cord barrier (BSCB) and into the CNS, rendering them ineffective. Novel nanomaterials are being developed to deliver APIs into the CNS to modulate glial responses and improve outcomes in …

Assessment Of The Dimensionless Groups-Based Scale-Up Of Gas–Solid Fluidized Beds, Faraj M. Zaid, Haider Al-Rubaye, Thaar M. Aljuwaya, Muthanna H. Al-Dahhan

Chemical and Biochemical Engineering Faculty Research & Creative Works

The most common scale-up approach for gas–solids fluidized beds is based on matching the governing dimensionless parameters. In the literature, this approach has been validated only by means of measuring global parameters between different sizes of fluidized beds. However, such global measurements are not sufficient to depict all the interplaying hydrodynamic phenomena and hence verify the scale-up relationships. Therefore, to assess this approach, an advanced gas–solids optical probe and pressure transducer measurement techniques have been applied to quantify local hydrodynamic parameters in two different sized fluidized beds. Four different sets of experimental conditions were designed and conducted to examine the …

Review Of The Fluid Dynamics And Heat Transport Phenomena In Packed Pebble Bed Nuclear Reactors, Rahman S. Almusafir, Ahmed A. Jasim, Muthanna H. Al-Dahhan

Chemical and Biochemical Engineering Faculty Research & Creative Works

Knowledge and proper safety analyses of the gas coolant and heat transport mechanism in the dynamic core of packed pebble bed nuclear reactors pose challenges to the reliable design and efficient operation of these reactors. Therefore, this paper carefully reviews most of the gas coolant mixing and heat transport studies performed for the fluid flow and heat transfer processes in packed pebble bed reactors (PBRs). It begins with a brief introduction and description of nuclear PBRs. The second section summarizes the physical characteristics of packed bed reactors in terms of the bed structure (porosity) and its radial and axial distributions. …

Development And Assessment Of Magnetic Fe2o3@Mof-74 Composite Sorbents For Ethylene/Ethane Separation, Khaled Baamran, Kyle Newport, Ali A. Rownaghi, Fateme Rezaei

Chemical and Biochemical Engineering Faculty Research & Creative Works

Development of smart sorbents that can be regenerated when triggered by external stimuli such as magnetic field can overcome the poor energy utilization of the current sorbents investigated for light olefins/paraffins separation. In this work, we report the development of novel magnetic sorbents comprising of MOF-74 crystals and superparamagnetic Fe₂O₃ particles in a core–shell structure, and assessment of their C₂H₄/C₂H₆ separation performance. The electromagnetic properties of the materials were tuned by varying the Fe₂O₃ (Fe_x) loading (x = 1–20 wt%), and their effects on adsorption …

Techno-Economic And Life Cycle Analyses For A Supercritical Biodiesel Production Process From Waste Cooking Oil For A Plant Located In The Midwest United States, Prashant Nagapurkar, Joseph D. Smith

Chemical and Biochemical Engineering Faculty Research & Creative Works

Existing Literature Lacks Detailed Techno-Economic and Environmental Life Cycle Analyses (TEA-LCA) Focused on Supercritical Biodiesel Production Pathways Produced Via Waste Products. Therefore, in This Work, the TEA-LCA Was Conducted to Generate Supercritical Biodiesel from Waste Cooking Oil for Plants Located in the Midwest Region of USA Having Annual Production Capacities of 10,600 and 128,000 T using Aspen Plus and GREET Software. Two Plant Production Capacities Were Chosen to Capture the Economies of Scale Impact on Biodiesel Manufacture Cost. in the Supercritical Process, Methanol and Propane Were Used as a Cosolvent to Synthesize Biodiesel from Waste Cooking Oil (WCO) at 280 …

Solid-State Shear Pulverization: A Comprehensive Study On Polymer Processing Technology From A Systematic Innovation Perspective, Tyler A. Will

Master’s Theses

Solid-state shear pulverization (SSSP) is a continuous and scalable processing technique that imposes mechanochemical changes in polymer-based materials. It has been shown to impart beneficial properties onto homopolymers or create copolymers and composites through continuous fragmentation and fusion. The unique technology employs cold temperature to keep the polymer in the solid state. This thesis investigates industrial polymer processing in the context of real-world applications. This thesis analyzes SSSP using an organized methodology called systematic innovation (SI). SI facilitates problem solving by assisting engineers in conducting root cause analysis around a material and studying the physical setup of the equipment.

This …

Temperature-Dependent Diffusion In Block Copolymer Organogels, Ridwana Bashar

Master’s Theses

Organogels are often considered for transport-based applications such as transdermal drug delivery vehicles and gel actuators due to their unique properties. Recent consideration of styrenic block copolymer based organogels’ application in transdermal drug delivery requires an extensive investigation of drug diffusion behavior through these gels to assess their applicability. Temperature is a major influencing parameter on diffusion. The goal of this research is to better understand the impact of temperature on diffusion in styrenic triblock copolymer organogels. To accomplish this goal, we focused on three specific objectives: (i) accurately measure the diffusivities of a solute – AOT reverse micelles – …

Fugacity-Based Lattice Boltzmann Method For Multicomponent Multiphase Systems, Muzammil Soomro, Luis F. Ayala, Cheng Peng, Orlando M. Ayala

Engineering Technology Faculty Publications

The free-energy model can extend the lattice Boltzmann method to multiphase systems. However, there is a lack of models capable of simulating multicomponent multiphase fluids with partial miscibility. In addition, existing models cannot be generalized to honor thermodynamic information provided by any multicomponent equation of state of choice. In this paper, we introduce a free-energy lattice Boltzmann model where the forcing term is determined by the fugacity of the species, the thermodynamic property that connects species partial pressure to chemical potential calculations. By doing so, we are able to carry out multicomponent multiphase simulations of partially miscible fluids and generalize …

Beeswax Wraps As An Alternative To Single-Use Plastics, Sarah Skiver

Williams Honors College, Honors Research Projects

The project goal was to compare the food storage efficacy of sustainable beeswax wraps verses the single-use plastic methods of resealable plastic sandwich bags and plastic cling wrap. The goal was also to test the reusability of the beeswax wraps, as it is a key advantage of beeswax wraps that is advertised. The project purpose was to explore sustainable and eco-friendly alternatives to single use plastics, which are harmful to the environment in both their production and their disposal. Food spoilage was compared in beeswax wrap, plastic sandwich bags, and plastic cling wrap, and spoilage was also observed in a …

Structural Design And Application Of Polymeric Silicon Elastomers, Jacob Wyant

Williams Honors College, Honors Research Projects

The purpose of this project was to determine how the polymeric structure and mechanical properties of this elastomer are affected by the ratio between the polydimethylsiloxane macromolecular chains and the crosslinkers. These were determined via tensile and compression testing. Then, spiropyran was added to observe how this fluorescence and crosslinking agent affected the elastomer. Also, the elastomer’s fluorescent and icephobic nature were tested. The elastomers with a higher ratio of crosslinker to macromolecular chain could withstand higher tensile and compressive strains but failed at lower stresses than their counterparts with lower concentrations of crosslinkers. The elastomers were also found to …

Teflon Replacement In Pans, Teodora Neamtu

Williams Honors College, Honors Research Projects

The purpose of the project is to determine an optimal prepping method of common cooking oils for pans that will be as effective as Teflon non-stick pans. The reason for this is to replace Teflon coating in pans, which can be very toxic for humans and the environment. Teflon has been a common coating for non-stick surfaces that is useful when cooking things such as eggs. To determine an optimal cooking method, three different oils were used: olive oil, vegetable oil, and shortening. The oils were tested on an aluminum pan by cooking egg whites at various temperatures, cooking times, …

Studies On Non-Transition Metal Substitution To Ab2 Metal Hydride Alloys For Battery Application, Shiuan Chang

Wayne State University Dissertations

Nowadays, multiphase transition metal-based AB2 metal hydride alloys and the rare-earth metal-based AB5 alloys (currently used in consumer NiMH batteries) are used as negative electrodes in NiMH batteries. It is of great interest to explore the possibility of significantly improving NiMH battery performance to compete with Li-ion batteries. In this area, the effect of dopant elements from Group-IA, -IIA, -IIIA non-transition metal family has not been thoroughly studied. In this study, lithium, magnesium, and boron (a metalloid considered metal in this study) were chosen as modifiers in the C14-phase predominant AB2 alloy by different dopant concentrations and synthesis methods, doping …

Optical Diagnostics Of Hydrocarbon Fuel Autoignition Using The Corrected Filtered Natural Emission Of Species Technique, Maysam Molana

Wayne State University Dissertations

The gas temperature and concentration of carbon monoxide and carbon dioxide of a hydrocarbon fuel mixture were measured using a rapid compression machine by applying a modern optical diagnostics methodology called the corrected filtered natural emission of species (C-FNES) technique. This technique uses a correction factor that includes all of the experimental and simulation errors and uncertainties into the measurements. To ensure the robustness of the proposed technique, the effect of temperature and pressure on the measured data was investigated extensively. To this end, a pentane inert mixture was tested in a wide range of operation conditions: six compressed gas …

Comparative Study On Development Of Novel Catalytic Oxidation For Removing Emerging Contaminants, Abdul H. Asif

Theses: Doctorates and Masters

‘Wastewater treatment’ is not itself a new concept, where global water bodies have been polluted since the evolution of mankind. As a result of human activities including domestic, industrial and commercial practices, levels of water pollution through aqueous contaminants are increasing every day. Moreover, rapid industrialisation and recent human progress has given rise to a new classification of pollution, that of emerging contaminants (ECs). Further, these chemicals are highly resistant to biodegradation and are capable of travelling, where they can penetrate from one part of the world to another. Whilst traditional wastewater treatment techniques, such as adsorption, might be effective …

Analysis Of Plastic Pyrolysis Oil Separation Using Chemcad, Brian Berish, Juliana Mcgaffic

Williams Honors College, Honors Research Projects

Excessive plastic waste is a massive global issue. Plastic pyrolysis is a process of melting plastic in the absence of oxygen to create an wax-oil type substance called pyrolysis oil. This project will use a ChemCAD simulation to perform a distillation of a predetermined plastic pyrolysis oil into usable products. Heat integration will be used to construct a heat exchanger network and estimate utility usage. Sizing and costing of all equipment will be calculated and an overall cost analysis of the completed simulation will be performed to determine the economic viability of plant construction. Market research for potential products will …

Level And Temperature Controlled Vessel, Cameron Macesich

Williams Honors College, Honors Research Projects

Using two Arduino microcontrollers, level and temperature Proportional-Integral control systems for a continuously stirred tank reactor were designed and configured. Open-loop step tests were performed and fitted with First Order Plus Time Delay responses so that controller tuning parameters could be analytically derived. The effectiveness of the designed systems was evaluated by monitoring the response of closed-loop setpoint changes.

Defining The Proper Operating Time For The Septa Extractor, Abigail Jones

Williams Honors College, Honors Research Projects

Anionic polymerizations are a common type of reaction used to produce synthetic rubber. During these reactions, it is necessary to charge initiators, modifiers, and other substances, through pressurized containers that are sealed with rubber septa. These septa prevent oxygen and moisture from entering the pressurized container, and the reactor, though they need to be cleaned before use to remove other impurities. Currently a glass Soxhlet Extractor is used to remove such impurities, and though effective, it has a limited capacity, so it has to run frequently. This limitation led to the commissioning of the Septa Extractor, which is an automated …

Architectural Paint Tank Cleaning, Callie Ruppen

Williams Honors College, Honors Research Projects

Architectural paint is highly susceptible to bacterial contamination, so material preservative ingredients are added during production to prevent bacterial contamination which can lead to wet-state spoilage of paint. In recent years however, paint formulations have reduced or eliminated volatile organic compounds (VOC) and regulations on the use of material preservative ingredients have been increased, reducing the use of traditional material preservatives. As a result, the coating industry must focus on improving microbial control through manufacturing hygiene programs including process tank cleaning and sanitization. While requirements for tank cleaning are clearly outlined in standard operating procedures (SOPs) and internal standards, there …

Anti-Freeze Double Network Hydrogels, William Gross

Williams Honors College, Honors Research Projects

Three polyethylene glycol (PEG) based crosslinkers with repeat unit nominal weights of 62.1, 200, and 400 g/mol in agar/PAM double network (DN) hydrogels were used to study the effect of different crosslinkers on thermal and mechanical properties. Using the one-pot synthesis method, hydrogels with the PEG crosslinkers or methylene-bis-acrylamide (MBAA) were made via sol-gel transition for formation of agar network, and photopolymerization of the PAM network using Irgacure 2959 as photo initiator. Tensile and compression tests were performed on as prepared, swollen, and swollen & cooled specimens of each hydrogel. Freezing time and thermal imaging were performed in -20 °C …