Chemical Engineering Commons^™

Phosphate Removal By Spent Low Temperature Shift Catalyst Through Process Optimization And Mechanistic Study, Fatma A. Hashem Eng., Abeer M. Shoaib Prof., Walaa Omar Dr., Mai H. Roushdy

Chemical Engineering

Natural water bodies become eutrophic due to phosphate pollution from industrial and agricultural sectors. This research addresses waste disposal and water pollution at the same time by recycling spent low-temperature shift catalyst (LTSSC) from the fertilizer industry as a sustainable phosphate adsorbent. High surface area (247±5 m2/g), mesoporous structure, and many metal oxide sites (CuO 49%, ZnO 32.2%, and Al2O₃ 13.9%) were shown by characterization using XRF, XRD, BET, SEM–EDX, FTIR, particle size analysis, and zeta potential. Under optimum conditions (contact time 1.64 h, dose 5 g/L, initial concentration 9.58 mg/L, stirring 278 rpm), Response Surface Methodology optimization achieved 92.95±2.8% …

Machine Learning-Driven Prediction And Mechanistic Insight Into Co2 Adsorption On Biomass-Derived Activated Carbons Using Explainable Ai (Xai), Dalia A. Ali Dr.

Chemical Engineering

To improve CO2 uptake in Biomass-Derived Activated Carbon (BDAC), this study develops a multiscale hybrid digital twin framework. By integrating microscopic descriptors from Density Functional Theory and Molecular Dynamics (DFT/MD) with experimental data from 63 chemically diverse biomass precursors, a Gaussian Process Regression (GPR) model was developed using the Materń 5/2 Automatic Relevance Determination (ARD) kernel. The framework achieved high internal training accuracy (R2 = 0.968) and Root Mean Square Error (RMSE = 0.2552), while providing a realistic generalization baseline across heterogeneous precursors with a 5-fold Cross Validated (CV) R2 of 0.1567 and CV RMSE of 0.283. Explainable Artificial Intelligence …

Valorization Of Ductile Cast Iron Solid Waste As A High-Performance Adsorbent For Crystal Violet Removal: Characterization, Optimization, And Mechanistic Insights, Ibrahim Ibrahim Mr., Abdel Mohsen Turky Dr., Nasser Mostafa Prof., Mai H. Roushdy

Chemical Engineering

Industrial textile wastewater containing synthetic dyes cause serious environmental and health risk, whereas ductile cast iron (DCI) foundries generate over 500 000 tons of waste annually. This study utilizes DCI solid waste as an adsorbent to remove the crystal violet (CV) dye from wastewater. Techniques (XRF, XRD, BET, SEM-EDX, FTIR, TGA-DTG, zeta potential) proved that the waste contains 88.0 wt% periclase (MgO) with nanoscale, high surface area, and abundant surface hydroxyl groups. Response surface methodology showed that the most significant parameters were the adsorbent dose and time contact. The optimal conditions give 93.7% removal efficiency at initial concentration: 38.7 mg …

Advancing Sustainable Co2 Mitigation: Experimental And Computational Analysis Of Thermal Carbon Chitosan Sorbent For Automotive Exhaust Capture, Dalia A. Ali Dr., Amir Ahmed Elgamal Eng., Rania Rushdy Moussa Dr.

Chemical Engineering

This study investigated the efficiency of thermal carbon chitosan (TCCS) sorbent for CO2 capture from vehicle exhaust emissions within a designed adsorption system. TCCS was synthesized and meticulously characterized using a series of analytical techniques, including Brunauer-Emmett-Teller (BET) surface area analysis, Scanning Electron Microscopy (SEM), Fourier Transform Infrared Spectroscopy (FTIR), X-ray Diffraction (XRD), Ther- mogravimetric Analysis (TGA), Energy Dispersive X-ray Spectroscopy (EDX), and Differential Scanning Calo- rimetry (DSC). The TCCS adsorbent showed high thermal stability and a heating value (HHV) of 23.5 MJ/kg. Adsorption isotherm study demonstrated that the maximum capacity of CO2 adsorption is 0.084 kg.CO2/kg. TCCS, as well …

Methane Partial Oxidation With Ni-Mg-Al Hydrotalcites: Impact Of Magnesium On Catalyst Performance, Dalia A. Ali Dr.

Chemical Engineering

The partial oxidation of methane (POM) is a promising route for hydrogen-rich syngas production with lower energy requirements compared to steam reforming. Herein, Ni-incorporated Mg-Al hydrotalcite- derived mixed oxide catalysts (5Ni-HT-x, x = 60, 65, 70, 75 wt.% Mg) were synthesized via co-precipitation and evaluated for CH₄ conversion and H₂ yield. Characterization techniques, including X-ray Diffraction (XRD), X-ray Photoelectron Spectroscopy (XPS), BET, H₂-TPR, TEM, FTIR, TGA, and Raman spectroscopy, were employed to investigate catalyst structure, active site stability, and carbon deposition. As a constituent of hydrotalcite-derived mixed oxides (HT), Ni2+ is strongly bound within the hydrotalcite- derived mixed oxides structure, …

Boosted Electrochemical Oxidation Of Methanol At Feox/Pd/Au Ternary Nanocatalyst, Ghada El-Nowihy

Chemical Engineering

In this paper, a highly effective catalyst for methanol electrochemical oxidation (MEO) was developed by the sequential deposition of spherical gold nanoparticles (nano-Au) on a glassy carbon (GC) rod’s surface followed by palladium nanoparticles (nano-Pd), then, iron oxide nanoparticles (nano-FeOx) to form FeOx/Pd/Au/GC catalyst. The sequence of catalyst’s layers proved crucial in optimizing its performance towards MEO. Notably, FeOx/Pd/Au/GC electrode produced a remarkable enhancements in the catalytic activity (by 7 times) and stability (approximately 16 fold) when compared to those produced at Pd/GC rod. Additionally, the onset potential for MEO was significantly reduced by approximately 40 mV. Through material and …

Experimentally Driven Numerical Model Of Carbon/Polyaniline-Based Glucose Monitoring Sensors: An Evaluation Using A New Figure Of Merit, Ziad Khalifa, Kyrillos Selim, Amira Ali, Sameh Abdellatif

Chemical Engineering

This study presents an experimentally driven numerical model for evaluating carbon/polyaniline (PANI)- based glucose monitoring sensors (GMSs), focusing on innovative configurations using graphene-PANI and carbon nanotube (CNT)-PANI composites. We performed a thorough analysis of the morphological, electrophysical, and electrical properties of these materials, ultimately leading to the extraction of key electrical parameters for integration into a finite element model (FEM). This model simulates the entire sensor, enabling the estimation of critical performance metrics such as sensitivity, limit of detection (LOD), linearity, and power consumption. Our findings demonstrate that the CNT-PANI configuration significantly outperforms the laser-induced graphene (LIG)-PANI electrode, achieving a …

Novel Nanocomposite Of Carbonized Chitosan-Zinc Oxide-Magnetite For Adsorption Of Toxic Elements From Aqueous Solutions, Dalia A. Ali Eng, Ganna Gaber Ismail Eng.

Chemical Engineering

Herein, a novel nanocomposite (carbonized chitosan-zinc oxide-magnetite, CCZF) was developed to effectively remove toxic elements in water remediation. Combining the high adsorption capacities of chitosan with the magnetic properties of magnetite and the chemical stability of zinc oxide, the combination of these unique properties makes it an efficient and versatile material that offers a sustainable solution for water purification. The (CCZF) nanocomposite was synthesized through the coprecipitation method and characterized using various techniques, including scanning electron microscopy (SEM), transmission electron microscopy (TEM), Brunauer–Emmett–Teller (BET) analysis, X-ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, and zeta potential analysis. The results showed …

Efficient Phosphate Removal From Water Using Ductile Cast Iron Waste: A Response Surface Methodology Approach, Mai Hassan Dr., Nada Alkhashab Eng., Ahmed Osman Dr., Dalia A. Ali Eng

Chemical Engineering

Water scarcity is a critical issue worldwide. This study explores a novel method for addressing this issue by using ductile cast iron (DCI) solid waste as an adsorbent for phosphate ions, supporting the circular economy in water remediation. The solid waste was characterized using XRD, XRF, FTIR, and particle size distribution. Wastewater samples of different phosphate ion concentrations are prepared, and the solid waste is used as an adsorbent to adsorb phosphate ions using different adsorbent doses and process time. The removal percentage is attained through spectrophotometer analysis and experimental results are optimized to get the optimum conditions using Design …

Efficient Phosphate Removal From Water Using Ductile Cast Iron Waste: A Response Surface Methodology Approach, Mai Hassan Roushdy Dr., Nada Amr El-Khashab Eng,, Ahmed Ibrahim Osman Dr., Dalia Amer Ali Dr.

Chemical Engineering

Water scarcity is a critical issue worldwide. This study explores a novel method for addressing this issue by using ductile cast iron (DCI) solid waste as an adsorbent for phosphate ions, supporting the circular economy in water remediation. The solid waste was characterized using XRD, XRF, FTIR, and particle size distribution. Wastewater samples of different phosphate ion concentrations are prepared, and the solid waste is used as an adsorbent to adsorb phosphate ions using different adsorbent doses and process time. The removal percentage is attained through spectrophotometer analysis and experimental results are optimized to get the optimum conditions using Design …

Glycerol-Free Biodiesel Via Catalytic Interesterification: A Pathway To A Netzero Biodiesel Industry, Nessren Farrag, Omar Youssef Youssef, Esraa Khaled, Omar Aboelazayem

Chemical Engineering

Conventional biodiesel manufacturing uses alcohol as an acyl acceptor, resulting in glycerol as a side product. The increased demand for biodiesel has led to the production of a substantial surplus of glycerol, exceeding the market need. Consequently, glycerol is now being regarded as a byproduct, and in some cases, even as waste. The present study aims to suggest an economically viable and ecologically friendly approach for maintaining the viability of the biodiesel sector. This involves generating an alternative byproduct of higher value, rather than glycerol. Triacetin is produced through the interesterification of triglycerides with methyl acetate, and is a beneficial …

Unveiling The Indoor Performance Of Perovskite/Silicon Tan‑Dem Solar Cells: A Comprehensive Exploration Through Numerically Modelled Energy Band Diagrams, Ziad Khalifa, Sameh O. Abdellatif, Alexander De-Bernardinis, Muath Alkadi, Mostafa Ganoud, Saif Qaid

Chemical Engineering

This paper delves into the indoor performance analysis of Perovskite/Silicon Tandem Solar Cells (PSSTC) through a detailed exploration utilizing numerically modeled energy band diagrams. The primary objective is to uncover the potential of PSSTC for solar energy conversion in indoor settings. Various tandem cell configurations are scrutinized under diverse artificial lighting spectra, with an innovative Li4Ti5O12/ CsPbCl3/MAPbBr3/CH3NH3PbI3/ Si architecture achieving an exceptional maximum power conversion efficiency of 25.25%. This represents a substantial efficiency enhancement of nearly 7% compared to standalone Silicon cells. The study underscores the significance of design optimization in maximizing performance. The energy band diagram analysis reveals a …

Voltammetric Determination Of Hydrogen Peroxide At Decorated Palladium Nanoparticles/Poly 1,5- Diaminonaphthalene Modified Carbon-Paste Electrode, Ziad Khalifa, Mohamed Fathi Abo Oura, Magdi Abdelazzem, Ablah Hathoot

Chemical Engineering

In this work, palladium nanoparticles (PdNPs)/p1,5-DAN/ carbon paste electrode (CPE) and p1,5-DAN/CPE sensors have been developed for determination of hydrogen peroxide. Both sensors showed a highly sensitive and selective electrochemical behaviour, which were derived from a large specific area of poly 1,5 DAN and super excellent electroconductibility of PdNPs. PdNPs/p1,5-DAN/CPE exhibited excellent performance over p1,5-DAN/CPE. Thus, it was used for detecting hydrogen peroxide (H2O2) with linear ranges of 0.1 to 250 μM and 0.2 to 300 μM as well as detection limits (S/N= 3) of 1.0 and 5.0 nM for square wave voltammetry (SWV) and cyclic voltammetry (C.V) techniques, respectively. …

Green Synthesis Of Carbonized Chitosan-Fe3o4-Sio2 Nano-Composite For Adsorption Of Heavy Metals From Aqueous Solutions, Dalia A. Ali Eng, Rinad Galal Ali Eng.

Chemical Engineering

Water pollution with heavy metals owing to industrial and agricultural activities have become a critical dilemma to humans, plants as well as the marine environment. Therefore, it is of great importance that the carcinogenic heavy metals present in wastewater to be eliminated through designing treatment technologies that can remove multiple pollutants. A novel green magnetic nano-composite called (Carbonized Chitosan-Fe3O4-SiO2) was synthesized using Co-precipitation method to adsorb a mixture of heavy metal ions included; cobalt (Co2+), nickel (Ni2+) and copper (Cu2+) ions from aqueous solutions. The novelty of this study was the synthesis of a new

nano-composite which was green with …

Optoelectronic And Morphological Surface Resistance Evaluation Of Laser-Induced Graphene Counter Electrodes For Potential Applications In Cesium Lead Halide Perovskite Solar Cells, Ziad Khalifa, Sameh Osama Abdellatif, Rami Ghannam

Chemical Engineering

This study investigates the physicochemical, optical, and electrical characterization of laser-induced graphene (LIG) samples for integration as counter electrodes in cesium lead halide perovskite solar cells. The impact of laser processing parameters on electrode performance is explored, including laser power, laser speed, and beam defocus. Density functional theory (DFT) computational modeling is employed for atomistic investigation and work function estimation, demonstrating the density of states (DOS), quantum capacitance of the graphene sheets, and energy work function. NiO is utilized as a hole transport layer, and the energy work function of LIG is tuned accordingly. SEM measurements estimate thin film porosity, …

Utilization Of Iron Fillings Solid Waste For Optimum Biodiesel Production, Fady Ihab Bayoumy Eng., Ahmed Osman Ahmed Dr., David W. Rooney Dr., Mai H. Roushdy

Chemical Engineering

This study explores the innovative application of iron filings solid waste, a byproduct from mechanical workshops, as a heterogeneous catalyst in the production of biodiesel from waste cooking oil. Focusing on sustainability and waste valorization, the research presents a dual-benefit approach: addressing the environmental issue of solid waste disposal while contributing to the renewable energy sector. Particle size distribution analysis, X-ray diffraction (XRD), scanning electron microscopy (SEM), X-ray fluorescence (XRF), Thermal analysis (TG-DTA), and FTIR analysis were used to characterize the iron filings. The response surface methodology (RSM) was used to guide a series of experiments that were conducted to …

Valorisation Of Water Hyacinth For Different Engineering Applications, Nessren Farrag, Zeinab Elbhnsawi, Omar Aboelazayem

Chemical Engineering

Nature has many elements that can be beneficial or harmful. One of these elements is water hyacinth (WH) which is an aquatic weed found in water bodies such as rivers and lakes and it has an invasive nature due to its rapid growth rate. On the contrary, water hyacinth, despite its classification as an invasive plant species, possesses a multitude of industrial and engineering applications, demonstrating substantial potential for valorisation into various products. Its versatile attributes and widespread availability render water hyacinth a viable resource for deployment across several sectors, including wastewater treatment, bioenergy generation, bioremediation, and sustainable agriculture. The …

Exploring The Morphological Surface Resistance And Optical Absorption Of Thin Black Carbon Nanotube Films For Electronic And Optoelectronic Devices, Ziad Khalifa, Sameh Osama Abdellatif

Chemical Engineering

This study investigates the optical and electrical properties of thin black films of carbon nanotubes (CNTs) fabricated under various conditions to explore their potential integration as either a perfect broadband absorber or enhanced counter electrode. The study involves SEM measurements, surface resistance measurements, and UV–Vis. spectrometer analysis. The results show that the CNT thin films exhibit high electrical conductivity and strong light absorption across various wavelengths. Optically, we investigated the impact of varying the growth temperature and catalyst temperature on the absorption profile of the thin films. The fabricated and deposited CNTs showed broadband absorption spectra, reaching 92.8% of the …

Fabricating A 3d Floating Porous Pdms − Ag/Agbr Decorated G-C3n4 Nanocomposite Sponge As A Re-Usable Visible Light Photocatalyst, Maryam Galal Elmahgary, Mohamed Taha, A Kalid, Shymaa Madany, Yasser Attia

Chemical Engineering

No abstract provided.

Process Optimization For Syngas Production From The Dry Reforming Of Methane Over 5ni+3sr/10zr+Al Catalyst Using Multiple Response Surface Methodology, Ahmed Al-Fatesh Dr., Mai H. Roushdy, Radwa El-Salamony Dr., Saba Alwan Dr., Ahmed Osman Dr., Sadeq Al-Faresh Dr., Hamid Ahmed Dr., Anis Fakeeha Dr., Ahmed Ibrahim Dr.

Chemical Engineering

5Ni+3Sr/10Zr+Al catalyst is synthesized using the impregnation method, characterized, and tested for dry reforming of methane. The influence of reaction temperature, feed ratio (CO2/CH4), and gas hour space velocity are examined using multiple response surface methodology through three factors in, a four-level central composite design. Second and higher-order regression models are applied to evaluate the interaction between the process parameters and responses. The results indicate that the reaction temperature is the most influential followed by the space velocity, while the feed ratio has a weak effect. The optimum values that maximize each of the response variables are found to be …

Origin Of Capacitance In Perovskite Solar Cells: Insight Vision On The Energy Band Diagram, Ziad Khalifa, Sameh Abdellatif, Monica Roman

Chemical Engineering

In recent years, perovskite solar cells (PSCs) have made significant progress, with fast improvements in energy conversion. Although they have become incredibly efficient in a short amount of time, they still face several obstacles before becoming a viable commercial technology. Researchers spent time looking for an equivalent circuit that could describe the J-V curves of PSCs and demonstrate the physical processes of optical absorption and carrier transit. In this paper, we proposed a model of perovskite solar cells (PSCs) using SCAPS software to determine the parasitic elements and show the solar cell's behavior. A previous model of a perovskite solar …

Modelling And Optimization For An Operating Giant Gas Plant In Egypt, Nessren Farrag, Mohamed Shebl, Mai Fouad, Abdulaziz Abdulaziz

Chemical Engineering

An Egyptian gas-producing plant located in the north of Egypt on the coast of the Mediterranean Sea near Port Said city is designed mainly to receive and treat natural gas produced from offshore wells. The plant designed capacity is around 2800 million standard cubic feet per day (MMSCFD), which gives it a highly appreciated strategic importance. The primary plant process is removing H2S associated with the produced gas using amine solutions. The plant contains seven units called gas trains, which use packed columns for the removal. An additional acid gas removal unit was involved in the early production facility, which …

Augmented Formic Acid Electro-Oxidation At A Co-Electrodeposited Pd/Au Nanoparticle Catalyst, Yaser M. Asal, Ahmad M. Mohammad, Sayed S. Abd El Rehim, Islam M. Al-Akraa

Chemical Engineering

In this study, the formic acid electro-oxidation reaction (FAEOR) was catalyzed on a Pd-Au co-electrodeposited binary catalyst. The kinetics of FAEOR were intensively impacted by changing the Pd2+:Au3+ molar ratio in the deposition medium. The Pd1-Au1 catalyst (for which the Pd2+:Au3+ molar ratio was 1:1) acquired the highest activity with a peak current density for the direct FAEOR (Ip) of 4.14 mA cm−2 (ca. 13- times higher than that (ca. 0.33 mA cm−2) of the pristine Pd1-Au0 catalyst). It also retained the highest stability that was denoted in fulfilling ca. 0.292 mA cm−2 (ca. 19-times higher than 0.015 …

Optimum Biodiesel Production Using Ductile Cast Iron As A Heterogeneous Catalyst, Nada Amr El-Khashab, Marwa Mohamed Naeem, Mai H. Roushdy

Chemical Engineering

Biofuels production become a target for many researchers nowadays. Biodiesel is one the most important biofuels that are produced from biomass using economics and modern techniques. The ductile cast iron solid waste dust is one of the wastes produced by the cast iron industry which has a bad effect on the environment. This paper investigates the possibility of reusing ductile cast iron solid waste as a biodiesel heterogeneous catalyst used in its production from sunflower waste cooking oil. Four reaction parameters were chosen to determine their effect on the reaction responses. The reaction parameters are M:O ratio, reaction time and …

Sanitary Ware Waste As A Source For A Valuable Biodiesel Catalyst, Mai H. Roushdy

Chemical Engineering

Biofuel is a type of fuel that is made from biomass using modern techniques rather than the relatively slow geological processes that lead to the development of fossil fuels. In Europe, biodiesel is the most widely used biofuel. The sanitary ware industry generates a lot of hazardous waste, such as waste gypsum molds. These molds are broken, pulverized, and reacted with NaCO3 to make CaCO3, which is then heated to produce CaO. The resulting CaO catalyzes the reaction between waste frying oil and methanol for biodiesel synthesis. To evaluate the effect of reaction parameters on the production of biodiesel, the …

Synergistic Enhancement Of Formic Acid Electro-Oxidation On Ptxcuy Co-Electrodeposited Binary Catalysts, Yaser M. Asal, Ahmad M. Mohammad, Sayed S. Abd El Rehim, Islam M. Al-Akraa

Chemical Engineering

A propitious binary catalyst composed of Pt and Cu which were electrodeposited simultaneously onto a glassy carbon (GC) substrate was recommended for the formic acid (FA) electro-oxidation reaction (FAOR); the principal anodic reaction in the direct FA fuel cells (DFAFCs). The simultaneous co-electrodeposition of Pt and Cu in the catalyst provided an opportunity to tune the geometric functionality of the catalyst to resist the adsorption of poisoning CO at the Pt surface that represented the major impediment for DFAFCs marketing. The catalytic activity of the catalyst toward FAOR was significantly influenced by the (Pt4+/Cu2+) molar ratio of the electrolyte during …

Heterogeneous Biodiesel Catalyst From Steel Slag Resulting From An Electric Arc Furnace, Mai H. Roushdy

Chemical Engineering

Biodiesel is one of the most environmentally friendly and renewable fuels, as it is a non-polluting fuel and is made from living resources, such as vegetable oils. The steel industry generates a variety of solid wastes, including electric arc furnace slag (EAFS). The synthesis of biodiesel from waste sunflower cooking oil was examined in this study, utilizing EAFS as a catalyst, which mainly contains ferric and ferrous oxides, calcium oxide, and silica. To evaluate their impact on biodiesel production, four independent variables were chosen: temperature (50–70 ◦C), catalyst loading (1–5%), methanol-to-oil (M:O) molar ratio (5–20), and time (1–4 h). The …

Investigating The Variation In The Optical Properties Of Tio2 Thin-Film Utilized In Bifacial Solar Cells Using Machine Learning Algorithm, Ziad Khalifa, Sameh Abdellatif, Ahmed Fathi, Kareem Abdullah, Minatallah Hassan

Chemical Engineering

Among various solar cell architectures, dye-sensitized solar cells (DSSCs) and perovskite solar cells have demonstrated the capability of being bifacial as both can be fabricated on conducting glass electrodes. In both cells, TiO2 plays a key role in the optoelectronic properties of the cell. Various studies have reported a range of recipes and deposition techniques for TiO2 thin films. Such variety introduces some uncertainties into the optical properties of the prepared films as well as in the process repeatability. Here, we utilized machine learning methods to correlate the film porosity to the film refractive index, making it capable of studying …

Castor Oil Conversion To Biodiesel: A Process Simulation Study, Islam M. Al-Akraa

Chemical Engineering

No abstract provided.

Hybrid Hydro-Pyrometallurgical Process For Zn Recovery From Electric Arc Furnace Dust, Rana Adel Bayoumi, Nabil Mahmoud Abdelmenem, Moustafa Aly Soliman, Ibrahim Mohamed Ismail, Ahmed Ahmed Refaat

Chemical Engineering

Electric arc furnace dust (EAFD) which is considered hazardous waste, contains significant amounts of Zinc (Zn), iron (Fe), and some dangerous elements. Zn exists in the dust as Zinc Oxide (ZnO) and Zinc Ferrite (ZnFe2O3) which is difficult to be leached with traditional methods. The main objective of the suggested process is to recover Zn from EAFD by using a hybrid pyro/hydrometallurgical method. This method includes mixing cement dust and EAFD and heating the mixture in a pyrometallurgical treatment step to convert ZnFe2O3 to ZnO. This step is followed by leaching the treated dust with sodium hydroxide (NaOH) solution using …