Aerospace Engineering Commons^™

Fast Prediction Of Thermal Distortion In Metal Powder Bed Fusion Additive Manufacturing: Part 1, A Thermal Circuit Network Model, Hao Peng, Morteza Ghasri-Khouzani, Shan Gong, Ross Attardo, Pierre Ostiguy, Bernice Aboud Gatrell, Joseph Budzinski, Charles Tomonto, Joel Neidig, M. Ravi Shankar, Richard Billo, David B. Go, David Hoelzle

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The additive manufacturing (AM) process metal powder bed fusion (PBF) can quickly produce complex parts with mechanical properties comparable to wrought materials. However, thermal stress accumulated during PBF induces part distortion, potentially yielding parts out of specification and frequently process failure. This manuscript is the first of two companion manuscripts that introduce a computationally efficient distortion and stress prediction algorithm that is designed to drastically reduce compute time when integrated in to a process design optimization routine. In this first manuscript, we introduce a thermal circuit network (TCN) model to estimate the part temperature history during PBF, a major computational …

Parametric Study Of Aerodynamic Performance Of An Airfoil With Active Circulation Control Using Leading Edge Embedded Cross-Flow Fan, M.A. Qayyum Mazumder

Doctoral Dissertations and Master's Theses

A concept of a cross-flow fan (CFF) embedded near the leading edge of an airfoil to actively control the boundary layer for lift and thrust enhancement has been proposed. The design places a cross-flow fan near the leading edge of an airfoil and flow is drawn in from the pressure side of the airfoil, energized and expelled out to the suction side near the leading edge. This CFF system simulates the active boundary layer control by blowing commercial computational fluid dynamics (CFD) code ANSYS Fluent is employed to perform 2-D calculations based on various parameters of the CFF and compared …

Development To A Flexible Surface Acoustic Wave Sensor For Strain Sensing, Neha Vedavathi Ramachandran

Doctoral Dissertations and Master's Theses

Surface acoustic wave (SAW) sensors have increasing demand in structural health monitoring due to their passive, variable bandwidth, reliable life-cycle, high accuracy, small size, and light nature. SAW sensors can not only provide the static states of the structural system, such as temperature and pressure but also enable continuous real-time monitoring of dynamic states including strains. SAW sensors are generally fabricated with a rigid piezoceramic substrate, incapable of adapting to highly curved surfaces or flexible objects. The ongoing demands of sensor adaptability with flexible substrates, which is also capable of wireless monitoring, is the basis of the research that can …

The Development And Validation Of Sinatra: A Three-Dimensional Direct Simulation Monte Carlo (Dsmc) Code Written In Object-Oriented C++ And Performed On Cartesian Grids, David Matthew Galvez

Master's Theses

The field of Computational Fluid Dynamics (CFD) primarily involves the approximation of the Navier-Stokes equations. However, these equations are only valid when the flow is considered continuous such that molecular interactions are abundant and predictable. The Knudsen number, $Kn$, which is defined as the ratio of the flow's mean free path, $\lambda$, to some characteristic length, $L$, quantifies the continuity of any flow, and when this parameter is large enough, alternative methods must be employed to simulate gases. The Direct Simulation Monte Carlo (DSMC) method is one which simulates rarefied gas flows by directly simulating the particles that compose the …

Biofidelic Piezoresistive Sandwich Composites, Nengda Jiang

Doctoral Dissertations and Master's Theses

Silicone based biofidelic surrogates are being used in many biomedical applications; e.g. to understand the body injury mechanisms, evaluate protective equipment like helmets and armors. Apart from matching the mechanical behavior of bodily tissues, there is an increasing requirement for these materials to be electrically conductive and piezoresistive to facilitate direct instrumentation. Carbon nanotubes (CNTs) are a possible filler to impart electrical conductivity and piezoresistivity to silicone biofidelic materials. A sandwich structure of silicone and CNT sheet, comprising two dielectric facesheets and a highly conductive core layer has added advantages of raising the dielectric permittivity and suppressing dielectric loss.

In …

Determination Of Takeoff And Landing Distances Using An Ipad Performance Application For The Diamond Da40, Tyler A. Babb, Christina Hiers

International Journal of Aviation, Aeronautics, and Aerospace

All pilots are required to calculate aircraft performance parameters prior to flight. This includes takeoff and landing distances. Traditionally, pilots in training have planned for takeoff and landing performance using paper charts provided by the manufacturer. However, professional pilots use devices such as Flight Management Systems (FMS), Electronic Flight Bag (EFB) applications, or on-board performance computers (OPC) to make such calculations. During primary flight training, student pilots could make performance calculations with proper software, similar to the method they will typically use at the professional level. Recently an iPad application was released which can calculate numerous performance parameters for specific …

High Dynamic Range Optical Devices And Applications., Elijah Robert Jensen

Electronic Theses and Dissertations

Much of what we know about fundamental physical law and the universe derives from observations and measurements using optical methods. The passive use of the electromagnetic spectrum can be the best way of studying physical phenomenon in general with minimal disturbance of the system in the process. While for many applications ambient visible light is sufficient, light outside of the visible range may convey more information. The signals of interest are also often a small fraction of the background, and their changes occur on time scales so quickly that they are visually imperceptible. This thesis reports techniques and technologies developed …

Experiments Of Propeller-Induced Flow Effects On A Low-Reynolds-Number Wing, Gavin K. Ananda, Robert Deters, Michael S. Selig

Publications

Novel findings are discussed in this paper that will be especially beneficial to designers and modelers of small-scale unmanned air vehicles and high-altitude long-endurance vehicles that both operate at low Reynolds numbers (Re = 50,000-300,000). Propeller-induced Oow effects in both tractor and pusher configurations on a recta ngular wing using the Wortmann FX 63-137 airfoil (a common low-Reynolds-number high-lift airfoil) are presented in this paper . Significant performance benefits can be found for a wing in the tractor configuration. Experiments, including trip tests and upper-surface oil Dow visualization, show and verify that the propeller slipstream induces early transition to turbulent …

Plume Contamination Measurements Of An Additively-Printed Gox/Abs Hybrid Thruster, David A. Brewer

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

This thesis examines the impact of the physical contamination on optical surfaces of spacecraft by an ABS/GOX thruster. Plume contamination presents a significant operational hazard for spacecraft solar arrays and thermal control surfaces can lead to decreased power production and increased spacecraft temperatures. Historically, due to the lack of a reliable, on-demand, and multiple-use ignition methodology, hybrid rockets have never been previously considered for in-space propulsion. Recent advancements in hybrid rocket technologies, have made hybrid systems feasible for in space propulsion. However, prior to this study no research had ever been performed with regard to plume contamination effects due to …

A Non-Equilibrium Molecular Dynamics Study Of The Effects Of Helium Bubbles On The Thermal Conductivity Of Zrc, Tate Shorthill

All Graduate Plan B and other Reports, Spring 1920 to Spring 2023

Zirconium carbide (ZrC) has been proposed as a potential improvement to nuclear fuel cladding. As such, it is important to characterize its physical properties, particularly those relating to thermal energy transport. Reactor conditions are known to damage fuel microstructure over time. While research has been conducted on undamaged and damaged ZrC, some areas of interest remain. Fission products, such as helium, can accumulate in pores within the fuel microstructure. Such a case has yet to be characterized in ZrC fuel cladding.

A non-equilibrium molecular dynamics model was developed to characterize the thermal properties of ZrC. Fourier’s Law allows the thermal …

Design Survey Of Laminated Composite I-Beam, Mrinmoy Saha

All Graduate Plan B and other Reports, Spring 1920 to Spring 2023

Composite I-beams are popular for high-strength low-weight applications. Learning the macro-mechanics and designing the composite I-beam properly are necessary. In this report, a design overview of the composite I-beam is discussed which is based on classical lamination theory where it includes the homogenization approach, the plane stress assumption and the Kirchhoff hypothesis. Using these assumptions, a method was developed to come up with the effective material properties of a beam. Formulas to calculate maximum deflection and maximum bending stress and shear stress and the stress concentration at the connection of web-flange are discussed which describe ways for designing and manufacturing …

Fast Prediction Of Thermal Distortion In Metal Powder Bed Fusion Additive Manufacturing: Part 2, A Quasi-Static Thermo-Mechanical Model, Hao Peng, Morteza Ghasri-Khouzani, Shan Gong, Ross Attardo, Pierre Ostiguy, Ronald B. Rogge, Bernice Aboud Gatrell, Joseph Budzinski, Charles Tomonto, Joel Neidig, M. Ravi Shankar, Richard Billo, David B. Go, David Hoelzle

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The additive manufacturing (AM) process metal powder bed fusion (PBF) can quickly produce complex parts with mechanical properties comparable to that of wrought materials. However, thermal stress accumulated during Metal PBF may induce part distortion and even cause failure of the entire process. This manuscript is the second part of two companion manuscripts that collectively present a part-scale simulation method for fast prediction of thermal distortion in Metal PBF. The first part provides a fast prediction of the temperature history in the part via a thermal circuit network (TCN) model. This second part uses the temperature history from the TCN …

Characterization Of A Turbulent Boundary Layer In Open Channel Flow Using Particle Image Velocimetry, Mathew James Stanek

Electronic Theses and Dissertations

Turbulent boundary layers are influential in numerous applications (e.g. naval architecture, ocean engineering, sediment transport, etc.), yet considerable knowledge gaps still exist. Boundary layers are regions where transfer of mass, momentum, energy, and heat occur within the interface between a fluid and a solid, or between two fluids. Utilization of optical flow measurement techniques to measure the velocity field with high spatial resolution enables non-intrusive investigation of the complex fluid dynamics of boundary layers. In this study two-dimensional Particle Image Velocimetry was employed to investigate, primarily, the overlap layer of a turbulent boundary layer developed in the recirculating flume facility …

Fuel Flow Reduction Impact Analysis Of Drag Reducing Film Applied To Aircraft Wings, Damon Resnick, Chris Donlan, Nimish Sakalle, Cody Pinkerman

SMU Data Science Review

In this paper, we present an analysis of flight data in order to determine whether the application of the Edge Aerodynamix Conformal Vortex Generator (CVG), applied to the wings of aircraft, reduces fuel flow during cruising conditions of flight. The CVG is a special treatment and film applied to the wings of an aircraft to protect the wings and reduce the non-laminar flow of air around the wings during flight. It is thought that by reducing the non-laminar flow or vortices around and directly behind the wings that an aircraft will move more smoothly through the air and provide a …

U.S. Government Aviation Safety Information Resources, Bert Chapman

Libraries Faculty and Staff Presentations

Presentation covering U.S. Government aviation safety information resources. Topics addressed include U.S. laws,legislation, regulations, court cases, information resources from agencies such as the Federal Aviation Administration, Transportation Security Administration, National Aeronautics and Space Administration, congressional aviation oversight committees and congressional support agencies including the Congressional Budget Office, Congressional Research Service, and Government Accountability Office.

Molecular Dynamics Simulation Study On The Possible Factors Affecting Stability Of Ods Steel, M. Mustafa Azeem, Zhongyu Li, Qingyu Wang, Abid Hussian

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Oxide-dispersed-strengthened (ODS) steel has excellent mechanical, thermodynamic and radiation resistant properties, which makes it an important candidate material for high-Temperature reactors applications. Radiation stability of oxide is very important to study at the atomic level. In present case molecular dynamics (MD) simulation is used to study stabilities of Y₂O₃ particles in ODS steel as a function of particle sizes. The size dependence is obvious for particle sizes larger than 2.8 nm. Furthermore, the stabilities depend on charges of Y and O atoms.

Spacesuit Range Of Motion Investigations Using Video And Motion Capture Systems At Spaceflight Analogue Expeditions And Within The Erau S.U.I.T. Lab, Ryan L. Kobrick, Nicholas Lopac, Jenifer Schuman, Chase Covello, John French, Angelica Gould, Maximilian Meyer, Theodore Southern, Jazmyne Lones, Joshua W. Ehrlich

Publications

The Embry-Riddle Aeronautical University (ERAU) Spacesuit Utilization of Innovative Technology Laboratory (S.U.I.T. Lab) is dedicated to the pursuit of advancing human spaceflight by contributing to spacesuit and operations research with experiential programs for students. A significant portion of the S.U.I.T. Lab’s portfolio is dedicated to the design and execution of spacesuit range of motion (ROM) investigations using video and motion capture systems. ROM biomechanical angles were measured using these techniques in conjunction with developing protocols for both simulated extravehicular activity suits at spaceflight analogue expeditions, and on ERAU campus with Final Frontier Design (FFD) intravehicular activity pressure suits. Designing protocols …

Increasing Spaceflight Analogue Mission Fidelity By Standardization Of Extravehicular Activity Metrics Tracking And Analysis, Ryan L. Kobrick, Nicholas Lopac, Jenifer Schuman, John French, Tatsunari Tomiyama

Publications

Spaceflight analogues include human simulations that attempt to match as many variables of a real mission as possible, but here on Earth and at a fraction of the cost each having limitations. The goal of this Embry-Riddle Aeronautical University (ERAU) Spacesuit Utilization of Innovative Technology Laboratory (S.U.I.T. Lab) research is to improve simulation fidelity through Extravehicular Activity (EVA) data collection, analysis, and feedback, which will help humanity prepare for destinations such as the Moon or Mars. Investigated EVA metrics, physical and biomedical, are based on the identified NASA Human Research Roadmap research gaps related to the risk of injury and …

Breaking Down Traditional Classroom Walls And Studying Spacesuits Abroad, Ryan L. Kobrick, Jessica Mckee Ph.D., Sue A. Macchiarella, Angelica Gould

Publications

The spacesuit curriculum under development by the Spacesuit Utilization of Innovative Technology Laboratory (S.U.I.T. Lab) in the Spaceflight Operations program of the Applied Aviation Sciences Department at Embry-Riddle Aeronautical University has the unique challenge of educating non-engineering students about extremely technical space systems, highlighted by spacesuits. CSO 399: “Spacesuits and Human Spaceflight Operations” course, taught in Greece each summer, introduces students to human spaceflight topics. This unique offering takes advantage of the clear water visibility in the Aegean Sea with practical underwater demonstrations of space operations. Students live in confined quarters on a sailboat for two weeks to simulate operations …

A Comparison Of The Strengths And Weaknesses Of Small-Format Aerial Photography Platforms, Jeremy W. Aber, Tyler A. Babb, Douglas E. Campbell, Kevin M. Corns

International Journal of Aviation, Aeronautics, and Aerospace

The demand for small-format aerial photography continues to grow in large part due to the rapid adoption of unmanned aerial vehicles (UAVs). Prior to the explosion of UAV use, this kind of photography was collected using older technologies such as tethered kites and blimps. Due to the increased demand for aerial imagery, this article looks at four platforms commonly used to collect small-format aerial imagery: multi-rotor UAVs, fixed-wing UAVs, kites, and blimps. Practical use considerations are explored, including characteristics of flight and operation, atmospheric and site factors, imaging sensors and costs, and regulatory limitations.

Each of the four categories of …

Considerations For Atmospheric Measurements With Small Unmanned Aircraft Systems, Jamey D. Jacob, Phillip B. Chilson, Adam L. Houston, Suzanne Weaver Smith

Mechanical Engineering Faculty Publications

This paper discusses results of the CLOUD-MAP (Collaboration Leading Operational UAS Development for Meteorology and Atmospheric Physics) project dedicated to developing, fielding, and evaluating integrated small unmanned aircraft systems (sUAS) for enhanced atmospheric physics measurements. The project team includes atmospheric scientists, meteorologists, engineers, computer scientists, geographers, and chemists necessary to evaluate the needs and develop the advanced sensing and imaging, robust autonomous navigation, enhanced data communication, and data management capabilities required to use sUAS in atmospheric physics. Annual integrated evaluation of the systems in coordinated field tests are being used to validate sensor performance while integrated into various sUAS platforms. …

Design And Performance Estimation Of A Low-Reynolds Number Unmanned Aircraft System, Sean Lauderdale King

LSU Master's Theses

The purpose of this thesis is to conceptually design a fixed-wing unmanned aircraft systems (UAS) with a higher flight-time and top stable speed than comparable systems. The vehicle adheres to specifications derived from the client, the market, and the Federal Aviation Administration (FAA). To broadly meet these requirements, the vehicle must fly for a minimum of three hours, return to the original flight path quickly if perturbed, and must be hand-launched. The vehicle designed must also have a large potential center of gravity movement to allow for customization of the planform and client customization.

An iterative design process was used …

Electro-Drop Bouncing In Low-Gravity, Erin Stivers Schmidt

Dissertations and Theses

We investigate the dynamics of spontaneous jumps of water drops from electrically charged superhydrophobic dielectric substrates during a sudden step reduction in gravity level. In the brief free-fall environment of a drop tower, with a non-homogeneous external electric field arising due to dielectric surface charges (with surface potentials 0.4-1.8 kV), body forces acting on the jumped drops are primarily supplied by polarization stress and Coulombic attraction instead of gravity. This electric body force leads to a drop bouncing behavior similar to well-known phenomena in 1-g₀, though occurring for much larger drops (~0.5 mL). We show a simple …

A Computational Fluid Dynamics Study On The Aerodynamic Performance Of Ram-Air Parachutes, Angelo A. Fonseca Pazmiño

Doctoral Dissertations and Master's Theses

The modeling of a ram-air parachute presents challenges in the prediction of the inflight geometry, as there is a strong interaction between the flow field and parachute structure. This thesis presents the development of a CAD design and CFD methodology to the simulation of ram-air parachutes in steady-state conditions. Starting from a 2D rib drawing, methods were developed to approximate the 3D geometry and efficiently model the parachute as a rigid and impermeable body. The use of distortions was implemented on a 2D, pseudo-2D, and 3D model to enhance their behavior during a real flight. The SST turbulence model was …

Surgical And Medical Applications Of Drones: A Comprehensive Review, James C. Rosser, Vudatha Vignesh, Brent A. Terwilliger, Brett C. Parker

Publications

Background: Drones have the ability to gather real time data cost effectively, to deliver payloads and have initiated the rapid evolution of many industrial, commercial, and recreational applications. Unfortunately, there has been a slower expansion in the field of medicine. This article provides a comprehensive review of current and future drone applications in medicine, in hopes of empowering and inspiring more aggressive investigation. Database: A literature search was performed by EBSCO (Elton B. Stephens Company) Discovery Service, searching the phrases "drones," "UAV," "unmanned aerial vehicles," "UAS," and "unmanned aerial systems." A second search was used to identify sources that contained …

Surgical And Medical Applications Of Drones: A Comprehensive Review, Brent Terwilliger, James C. Rosser Jr., Vudatha Vignesh, Brett C. Parker

Publications

Drones have the ability to gather real time data cost effectively, to deliver payloads and have initiated the rapid evolution of many industrial, commercial, and recreational applications. Unfortunately, there has been a slower expansion in the field of medicine. This article provides a comprehensive review of current and future drone applications in medicine, in hopes of empowering and inspiring more aggressive investigation.

Catalytic Augmentation Of An Arc-Ignited Hydrogen Peroxide/Abs Hybrid Rocket System, Stephen A. Whitmore, Christopher J. Martinez

Mechanical and Aerospace Engineering Faculty Publications

The authors have collaborated with an industry partner to develop a prototype upper stage for a dedicated nano-launch vehicle. In addition to providing sufficient impulse for orbit insertion, the unique motor system also provides capability for multiple restarts; allowing operation as an orbital maneuvering thruster. The hybrid motor design uses 85%-90% hydrogen peroxide solution and 3-D printed ABS as propellants. In the original system design the peroxide catalyst bed was completely removed and a patented arc-ignition system thermally ignited the propellants. The thermal ignition system was effective but resulted in a combustion latency of approximately 1-second, reducing overall performance and …

Direct Numerical Simulations Of Incompressible Flow Through Porous Packs Over A Wide Range Of Reynolds Numbers, Antoine Michael Diego Jost

Theses and Dissertations

Direct numerical simulations of incompressible flow through periodic square/rectangular (two-dimensional; 2-D) and cubic (three-dimensional; 3-D) arrays of particles and periodic random packs of polydisperse spheres over a wide range of Reynolds numbers and at various porosities are performed. The unsteady Navier- Stokes equations are solved with either a 3-D parallel finite-difference (FD) inhouse research code on a collocated Cartesian grid and with an immersed boundary method (IBM) to treat the internal boundaries, or with the finite-volume (FV) solver OpenFOAM R⃝ on an unstructured grid and with an explicit treatment of the boundaries. The FD explicit solver is used for 2-D …

Flip-Chip (Fc) And Fine-Pitch-Ball-Grid-Array (Fpbga) Underfills For Application In Aerospace Electronics—Brief Review, Ephraim Suhir, Reza Ghaffarian

Mechanical and Materials Engineering Faculty Publications and Presentations

In this review, some major aspects of the current underfill technologies for flip-chip (FC) and fine-pitch-ball-grid-array (FPBGA), including chip-size packaging (CSP), are addressed, with an emphasis on applications, such as aerospace electronics, for which high reliability level is imperative. The following aspects of the FC and FPGGA technologies are considered: attributes of the FC and FPBGA structures and technologies; underfill-induced stresses; the roles of the glass transition temperature (T_g) of the underfill materials; some major attributes of the lead-free solder systems with underfill; reliability-related issues; thermal fatigue of the underfilled solder joints; warpage-related issues; attributes of accelerated life …

Effects Of Automated Fiber Placement On High Strain Rate Compressive Response Of Advanced Composites, Alexander Trochez

Mechanical & Aerospace Engineering Theses & Dissertations

Automated Fiber Placement (AFP) technology shows great promise in manufacturing carbon fiber composite structures. However, intermittent defects occur in the process that can affect the overall mechanical performance of the structure. The aim of this work is to investigate the effects of deliberately placed principal defects (Gap, Overlap, and Fold) on the compressive response under quasistatic (strain rate ~10^-3 s^-1) and dynamic (strain rate ~10³ s-1) loading conditions. The controlled defects were placed at the laminate level in different orientations and depths. High strain rate compression experiments were conducted using a split Hopkinson pressure bar (SHPB) …