Mechanical Engineering Commons^™

Mems411: We Rock N’ Roverin', Amy L. Xue, Ash Caine, Emily Ma

Mechanical Engineering Design Project Class

The goal of this project is to create a remotely-controlled rover that can reliably collect dice. The customer, Chiamaka Asinugo, requires a device that meets the needs of a potential challenge that the WURocketry Team might face in future “NASA Student Launch” competitions. These needs include the rover being able to fit into a theoretical payload cylinder that is 5.36" in diameter and 8.5" long and the rover weighing less than 3.5 lbs.

Mems 411: Rock-Collecting Rover, Nathan Fetchel, Derek Bivins, Emerson Hatina

Mechanical Engineering Design Project Class

This project was a MEMS 411 Senior Design project completed for a potential future WashU Rocketry Team rover contest. The rover was required to be battery operated, controlled by an RC transmitter/receiver, and utilize micro-servo motors for actuation. The rover was required to be navigated via 1st person camera. The rover needed to weigh less than 3.5 lbs, and able to fit into a 5.36" diameter and 8.5" long cylinder. The "rocks" needed to be stored inside the rover and to be collected without using adhesive.

Mems 411: Asme Student Design Vehicle, Raymond Sullivan, Matthew Spichiger, Daniel Melka

Mechanical Engineering Design Project Class

Design a robot to compete in the 2022 ASME Design Competition

Mems 411: Cnc Fabric Dispenser, Hayato Takai, Lizbet Suarez Mendoza, Jp Bermudez, Jeffrey Dai

Mechanical Engineering Design Project Class

This project aims to help Mary Ruppert-Stroescu with her zero-waste fashion project. The goal of this tool is to help Mary efficiently lay down fabric across a sheet of sticky paper to make a yard of reused fabric. The goal of our team was to create a machine that can work alongside Mary, rather than having her spend all her time at the machine. We wanted to make a machine that can work independently of Mary, so that she can focus her time on other things.

100s of lbs of fabric waste is part of American today. Mary's mission is …

Mems 411: Softball Pitching Machine, Sebastian Laboy, Molly Mcnamara, Thomas Burke

Mechanical Engineering Design Project Class

This report includes our complete final project for MEMS 411 in the Fall 2022 semester. For this project, we chose to fill the need for a pitching machine solely focused on the needs of softball players. For this project, our customer is a collegiate softball player named McKenna Jablonske.

Mems 411: Best Prosthetic Arm, Zhun Cheng, Finn Witt, Alexander Abdulla, Zhuoqun Wang

Mechanical Engineering Design Project Class

Prosthetic is generally used to aid people with disabilities and perform tasks otherwise hard for them. As our senior design project, we designed and built a prototype prosthetic partial forearm for a customer to be used in her daily life and work. The important needs of the customer towards the prosthetic were identified, which were: being lightweight, simply actuatable, aesthetically discrete, easily detachable, resilient, easy to clean, safe for children, and easy to carry.

Mems 411: Fire Temperature Gradient Sensor, Anna-Sophia Eberhardt, Dexter Allen, Christopher Allen, Mikayla Jenkins

Mechanical Engineering Design Project Class

Fire Temperature Gradient Sensor to understand the interaction between prescribed forest floor burns and tick-borne disease ecology.

Aircraft Engine Particulate Matter Emissions From Sustainable Aviation Fuels: Results From Ground-Based Measurements During The Nasa/Dlr Campaign Eclif2/Nd-Max, Tobias Schripp, Bruce E. Anderson, Uwe Bauder, Bastian Rauch, Joel C. Corbin, Greg J. Smallwood, Prem Lobo, Ewan C. Crosbie, Michael A. Shook, Richard C. Miake-Lye, Zhenhong Yu, Andrew Freedman, Philip D. Whitefield, Claire E. Robinson

Chemistry Faculty Research & Creative Works

The use of alternative jet fuels by commercial aviation has increased substantially in recent years. Beside the reduction of carbon dioxide emission, the use of sustainable aviation fuels (SAF) may have a positive impact on the reduction of particulate emissions. This study summarizes the results from a ground-based measurement activity conducted in January 2018 as part of the ECLIF2/ND-MAX campaign in Ramstein, Germany. Two fossil reference kerosenes and three different blends with the renewable fuel component HEFA-SPK (Hydroprocessed Esters and Fatty Acids Synthetic Paraffinic Kerosene) were burned in an A320 with V2527-A5 engines to investigate the effect of fuel naphthalene/aromatic …

Effect Of Passive Clean Air Injection Into The Wake Region Of A Moving Ground Vehicle, Angelos Kaminis

Doctoral Dissertations and Master's Theses

The wake region on a moving ground vehicle is responsible for 70% of the aerodynamic drag when the speed of 90km/h is achieved. The topic of wake region manipulation has been revisited multiple times and with varying techniques. When manipulating the flow utilizing a fully passive method, pressure drag can be reduced, increasing the overall performance of the vehicle. To ensure high velocity fluid injection, a venturi shaped roof was implemented with an inlet size of 352mm x 12.7mm, and 2 outlets of size 88.011mm x 25.4mm resulting in an area of 4,470.959 for both inlet and outlet to maintain …

Design And Fabrication Of A Low-Cost And Programmable Dip Coating Machine, Christy Dunlap, Skylar Featherstone, Matthew Smith, Man Vu, Amanda Williams, Jason Bailey, Han Hu

Mechanical Engineering Faculty Publications and Presentations

Dip coaters provide a compact device that can be used to obtain uniform and consistent coatings on a substrate. This article describes a less costly dip coater design with similar specifications to other dip coaters. The machine consists of a NEMA 23 stepper motor, touch screen display, and acrylic housing to protect the substrate from dust. The machine is programmed using Arduino IDE, allowing for easy changes to be made. The small size of the dip coater makes it ideal for use in labs. The majority of the components require no alterations after purchase, allowing for easy replacements and construction.

Increased Panel Height Enhances Cooling For Photovoltaic Solar Farms, Sarah E. Smith, Bianca Viggiano, Naseem Ali, Timothy J. Silverman, Martin Obligado, Marc Calaf, Raul Bayoan Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

Solar photovoltaic (PV) systems suffer substantial efficiency loss due to environmental and internal heating. However, increasing the canopy height of these systems promotes surface heat transfer and boosts production. This work represents the first wind tunnel experiments to explore this concept in terms of array flow behavior and relative convective heat transfer, comparing model solar arrays of varied height arrangements - a nominal height, extended height, and a staggered height configuration. Analyses of surface thermocouple data show average Nusselt number (𝑁𝑢) to increase with array elevation, where panel convection at double height improved up to 1.88 times that of the …

Metaversekg: Knowledge Graph For Engineering And Design Application In Industrial Metaverse, Utkarshani Jaimini, Tongtao Zhang, Georgia Olympia Brikis

Publications

While the term Metaverse was first coined by the author Neal Stephenson in 1992 in his science fiction novel “Snow Crash”, today the vision of an integrated virtual world is becoming a reality across different sectors. Applications in gaming and consumer products are gaining traction, industrial metaverse applications are, still in their early stages of development with one of the challenges being interoperability across various metaverse development platforms and existing software tools. In this work we propose the use of a knowledge graph based semantic data exchange layer, the Metaverse Knowledge Graph, to enable seamless transfer of information across platforms. …

Me-Em Enewsbrief, September 2022, Department Of Mechanical Engineering-Engineering Mechanics, Michigan Technological University

Department of Mechanical and Aerospace Engineering eNewsBrief

No abstract provided.

Predicting Defects In Laser Powder Bed Fusion Using In-Situ Thermal Imaging Data And Machine Learning, Sina Malakpour Estalaki, Cody S. Lough, Robert G. Landers, Edward C. Kinzel, Tengfei Luo

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Variation in the local thermal history during the Laser Powder Bed Fusion (LPBF) process in Additive Manufacturing (AM) can cause micropore defects, which add to the uncertainty of the mechanical properties (e.g., fatigue life, tensile strength) of the built materials. In-situ sensing has been proposed for monitoring the AM process to minimize defects, but successful minimization requires establishing a quantitative relationship between the sensing data and the porosity, which is particularly challenging with a large number of variables (e.g., laser speed, power, scan path, powder property). Physics-based modeling can simulate such an in-situ sensing-porosity relationship, but it is computationally costly. …

Design And Simulation Of Intelligent Control Algorithms For Bimanual Robot-Assisted Retinal Surgery Training System, Ali Ebrahimi

Link Foundation Modeling, Simulation and Training Fellowship Reports

Vitreoretinal surgery is among the most delicate surgical tasks in which physiological hand tremor may severely diminish surgeon performance and put the eye at high risk of injury. Unerring targeting accuracy is required to perform precise operations on micro-scale tissues of the eye. The objective of this project is to develop robotic platforms and intelligent control algorithms to provide a safe bilateral steady-hand eye manipulation for surgeons, which can potentially lead to autonomous surgical procedures. This will in tum enhance patient safety and surgical outcome which can be very beneficial to both patients and surgeons.

2022 (Fall) Ensi Informer Magazine, Morehead State University. Engineering Sciences Department

ENSI Informer Magazine Archive

The ENSI Informer Magazine published in the fall of 2022.

Impacts Of Preferential Vaporization Of Multi-Component Liquid Fuels On Near-Limit Combustion Behaviors, Seungjae Lim

Theses and Dissertations

Combustion technologies used in energy conversion devices involve multi-phase and multi-component combustion behaviors associated with chemical kinetic characteristics coupled with spray dynamics. For reliable engine operation, the engine operation envelope is necessarily required to be determined by near-limit combustion behaviors such as flame flashback, lean blowout, ignition, and extinction, which are influenced by both fuel chemical and physical properties. Liquid fuels are composed of a wide range of molecular structures and weights, therefore exhibiting relatively large distillation temperature range. When fuel chemical properties change during fuel vaporization, preferential vaporization effects could play a considerable role in near-limit combustion behaviors. In …

Towards Modeling Of Induction Welding Of Thermoplastic Laminates With A Mixed Finite Element Boundary Element Approach, Florentius Johannes Van Zanten

Theses and Dissertations

There is an increased interest in induction welding of carbon fiber reinforced thermoplastic composite laminates within the aerospace industry. Currently, optimal manufacturing process parameters (e.g., current, power, and frequency settings, coil movement speed, etc.) are determined through an experimental trial-and-error approach. To reduce the need for an experimental approach that can determine the manufacturing process parameters, which would be expensive in both time and money, accurate and computationally efficient numerical tools are desired. This research is focused on improving the existing numerical tool, WelDone, in regard to its speed and accuracy.

WelDone utilizes a hybrid element formulation that combines traditional …

Molten Salt Thermal Properties Database – Thermochemical Development And Thermodynamic Assessment Of Various Molten Salt Systems, Johnathon Chandler Ard

Theses and Dissertations

The Molten Salt Thermal Properties Database – Thermochemical (MSTDB-TC) is a validated open-source database for thermochemical modeling of molten salt reactor (MSR) relevant fluoride and chloride salt systems. The database has been created and populated by leveraging available models from literature as well as completing novel system assessments. The development and contents of the MSTDB-TC v1.2 initial release are detailed along with various system assessments performed in the course of the work. The database utilizes a major strength of the CALPHAD thermodynamic modeling method. This is the ability to estimate higher-order system behavior by combining modeled lower-order systems, …

Self-Sensing Smart Products In Smart Manufacturing Systems, Juergen Lenz, Eric Macdonald, Ramy Harik, Thorsten Wuest

Faculty Publications

We are surrounded by a growing number of products with embedded intelligence relying on sensors and internet access. These smart products, that already transform our lives, are also physical entities that need to be manufactured. Manufacturing today similarly relies on data and data-driven insights to improve quality, efficiency, and safety on the shopfloor. This paper discusses the vision to utilize the ability of smart products to sense and communicate already during their own manufacturing to enrich the smart manufacturing system’s data for better insights development and optimization. We furthermore, discuss the barriers and opportunities embedded in such a paradigm shift.

Enabling Ultrathick Electrodes Via A Microcasting Process For High Energy And Power Density Lithium-Ion Batteries, Tazdik Patwary Plateau, Hiep Pham, Yaqi Zhu, Ming-Chuan Leu, Jonghyun Park

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Thickening electrodes is one effective approach to increase active material content for higher energy and low-cost lithium-ion batteries, but limits in charge transport and huge mechanical stress generation result in poor performance and eventual cell failure. This paper reports a new electrode fabrication process, referred to as µ-casting, enabling ultrathick electrodes that address the trade-off between specific capacity and areal/volumetric capacity. The proposed µ-casting is based on a patterned blade, enabling facile fabrication of 3D electrode structures. The study reveals the governing properties of µ-casted ultrathick electrodes and how this simultaneously improves battery energy/power performance. The process facilitates a short …

Additive Manufacturing Of Complexly Shaped Sic With High Density Via Extrusion-Based Technique – Effects Of Slurry Thixotropic Behavior And 3d Printing Parameters, Ruoyu Chen, Adam Bratten, Joshua Rittenhouse, Tian Huang, Wenbao Jia, Ming-Chuan Leu, Haiming Wen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Additive manufacturing of dense SiC parts was achieved via an extrusion-based process followed by electrical-field assisted pressure-less sintering. The aim of this research was to study the effect of the rheological behavior of SiC slurry on the printing process and quality, as well as the influence of 3D printing parameters on the dimensions of the extruded filament, which are directly related to the printing precision and quality. Different solid contents and dispersant- Darvan 821A concentrations were studied to optimize the viscosity, thixotropy and sedimentation rate of the slurry. The optimal slurry was composed of 77.5 wt% SiC, Y2O3 and Al2O3 …

Nemesis Setup For Indirect Detection Of Wimps, W. H. Trzaska, Alexander Barzilov, T. Enqvist, K. Jedrzejczak, J. Joutsenvaara, M. Kasztelan, O. Kotavaara, P. Kuusiniemi, K. K. Loo, J. Orzechowski, J. Puputti, M. Slupecki, J. Szabelski, I. Usoskin, T. E. Ward

Mechanical Engineering Faculty Research

We summarize the evidence for DM-like anomalies in neutron multiplicity spectra collected underground with Pb targets by three independent experiments: NEMESIS (at 210 m.w.e.) NMDS (at 583 m.w.e.), and ZEPLIN-II (at 2850 m.w.e.). A new analysis shows small but persistent anomalies at high neutron multiplicities. Adjusted for differences in detection efficiencies, the positions of the anomalies are consistent between the three systems. Also, the intensities match when corrected for the acquisition time and estimated detection efficiency. While the three measurements are inconclusive when analyzed separately, together, they exclude a statistical fluke to better than one in a million. To prove …

Experimental Investigations Of Yarn Pull-Out Behavior In Kevlar®: Influence Of Applied Metallic Coatings And Effect Of Dynamic Loading, Julie Ann Roark

Theses and Dissertations

Flexible woven Kevlar® textile fabrics are widely used in protective armor applications. Yarn pull-out, comprised of yarn uncrimping (i.e., straightening) and yarn translation, is a major energy absorption mechanism during ballistic impact onto these fabrics, especially for impact velocities below the ballistic limit. Yarn pull-out is influenced by various parameters including inter-yarn friction, pull-out distance, pull-out velocity, transverse pre-tension, fiber diameter, fabric architecture, fabric waviness, fabric count and yarn modulus.

The first part of this thesis investigates yarn pull-out behavior of commercially available Kevlar® KM2+ individual yarns coated with metallic layers (copper, aluminum, aluminum nitride, silver) via a directed vapor …

High-Throughput Computation Of Interfacial Thermal Management Of Wide-Bandgap Semiconductors, Hao-Wen Chen

Theses and Dissertations

As semiconductor electronics, in particular high electron mobility transistors, get hot in operation, people are trying to incorporate different semiconductor materials to solve the problem of heat dissipation to maintain the device efficiency and performance. In this master thesis, two different packages, LAMMPS and almaBTE, that are focusing on micro-scale and atomic scale respectively, are used to simulate the heat transfer process across interfaces in two different scales. In the LAMMPS simulation, the research is exploring how the location of atoms and the thickness of interfacial layers will influence the interfacial thermal conductance. On the other hand, using the almaBTE …

Uncrewed Aircraft Systems For Autonomous Infrastructure Inspection, Michail Kalaitzakis

Theses and Dissertations

Uncrewed Aircraft Systems (UAS) are becoming increasingly popular for infrastructure inspections since they offer increased safety, decreased costs and consistent results, compared to traditional methods. However, there are still many open challenges before fully autonomous, reliable, and repeatable UAS inspections. While a UAS platform has increased mobility and can easily approach hard to reach areas, it has limited range and payload capacity and is susceptible to environmental disturbances. Therefore, current operations are limited to Visual Line of Sight (VLOS) manual inspections that usually result in just a qualitative (visual) assessment of the structure.

The objective of this work is to …

Fabrication Of Asymmetrical Hollow Fiber-Supported Thin Film Membranes, Stack Assembly, And Accelerated Long-Term Stability Test For Oxygen Production From Air, Myongjin Lee

Theses and Dissertations

Air separation is a widely used process for oxygen production. Several separation technologies have been developed for air separation, including cryogenic distillation, swing adsorption, redox process of metal oxides, and electrochemical process. Among these technologies, electrochemical permeation process stands out as a cost-effective and simple process for pure oxygen production from air. The electrochemical permeation process employs a gas-tight membrane to permeate and separate oxygen from air directly, where the membrane conducts both ions and electrons simultaneously. Different membrane designs have been studied to obtain the improved performance for oxygen permeation, typically planar and tubular designs. Among these membrane configurations, …

Shear Localization In The Metallic Nanolayered Composites, Shujing Dong

Theses and Dissertations

In this dissertation, the influences of layer thickness (h), interface orientation relationship (OR) and dislocation slip activities on shear band (SB) formation mechanisms was investigated by means of molecular dynamics (MD) simulations.

The effect of h and dislocation slip systems on the shear localization in Cu-FCC/Nb-BCC MNCs was studied. The strain softening observed in those samples was triggered by the SB formation. The microstructure evolutions and dislocation slips revealed that the unsymmetrical dislocation transmission across the interface induces the shear localization and promotes the SB formation. The quantitative analysis of the change in the separation distance of initially …

Use Of Dic Measurements With Finite Element Models For Direct Heterogeneous Material Property Determination And Wrinkle Formation During Automated Fiber Placement, Sreehari Rajan Kattil

Theses and Dissertations

In this work, application of DIC in combination with finite element modeling is demonstrated for efficient material characterization for complex heterogeneous materials and tow wrinkle formation during automated fiber placement.

The first part of the work describes the integration of DIC measurements with finite element models for direct property identification in heterogeneous material systems. The material property identification is based on solving partial differential equations (PDE) of equilibrium for unknown elastic material properties with known boundary conditions and full field strain data (Eg. DIC). The PDEs are solved numerically using Petrov-Galerkin finite element procedure. The classical Bubnov-Galerkin method is shown …

Mems 411: T-Shirt Strip Dispenser, Andrei Schwartz, Evan Dorsel, Amy Gong, Rosie Finglass

Mechanical Engineering Design Project Class

Develop a device to facilitate the t-shirt strip lay down process for Prof. Mary Ruppert-Stroescu