Mechanical Engineering Commons^™

Mems 411: Automatic Ball Bearing Sorter, Rachel Charendoff, Matt Cheifetz, Andres Weida

Mechanical Engineering Design Project Class

The objective of this project was to design and build an automatic ball bearing sorter to sort bearings by both material (steel, brass, plastic) and size (½ inch and ¼ inch) into separate packaging stations. The system was designed to process up to 80 balls poured simultaneously into a hopper and accurately sort them in under one minute, with a target accuracy of 90% or greater. The customer, Dr. Potter, provided specifications and requirements for the device, including a compact size (≤ 20x20x20 inches) and weight (≤ 15 lbs). Additional customer needs included performance reliability, manufacturability, safety, speed, and ease …

Mems 411: Diving Bubbler, Yasmin Ruff, Maya Ghatalia, Selva Moslehikhah

Mechanical Engineering Design Project Class

Design an affordable, portable, and effective surface-breaking system tailored for the WashU Diving team.

Mems 411: Gentle Washing Machine For Reclem Clothing, Sadie Karp, Anna Clyne, Gabby Kogler

Mechanical Engineering Design Project Class

For our senior design project we worked with Dr. Mary Ruppert-Stroescu, Associate Professor at the Sam Fox School, and her company RECLEM to create a sustainable method for washing her clothing creations. RECLEM re-purposes old clothing scraps for sustainable garment manufacturing. RECLEM is experiencing a problem of deformation of her clothing when the pieces are go through a washing machine cycle. After completing our customer interview, we realized the root cause of the problem was the aggressive environment created by the washing machine. To combat this, we created a new washing process that is both scalable and gentle. Our design …

Mems 411: Asme Ball Bearing Sorter, Gurks Bansal, Natalia Klim, Helen Ma

Mechanical Engineering Design Project Class

Design and create a device that sorts ball bearings of 3 different materials and 2 different sizes for the 2024-2025 ASME Student Design Competition.

Mems 411: Reclém Clothes Washer Group X, Andrew Johnson, Eleni Kambouris, Ana Morgan Canales, Sheridan Lee

Mechanical Engineering Design Project Class

The RECLÉM Clothes Washer Project addresses the challenge faced by Dr. Ruppert-Stroescu and RECLÉM in efficiently washing repurposed textiles without damaging or deforming the fabric. The goal is to design a sustainable machine that dissolves water-soluble synthetic sheets while conserving water and maintaining fabric integrity.

Mems 411: Pipe Climbing Robot, Trevor S. Gilkerson, Nick M. Gunter, Phillip H. Le, Andru N. Mangkusubroto

Mechanical Engineering Design Project Class

Decreasing chemical plant emissions allow systems to become safer, less polluting, and more profitable. Pipe leaks in chemical plants, or fugitive emissions, are a significant source of lost product and safety hazard for workers. Working with Amaren's Maryland Heights natural gas power plant, the team developed a robot that can traverse pipe systems with a final goal of detecting chemical leaks.

Mems 411: Ball Bearing Sorting Device, Claudia Markel, Max Cusick, Tomás Collado

Mechanical Engineering Design Project Class

Ball bearings are an integral part of many products, including cars, planes, and appliances. However, when bearings of multiple sizes and materials are mixed together, they can be difficult to separate quickly. Sorting the ball bearings becomes even more of a challenge for people who are not able to see the difference in color to discern the materials. To solve this problem, a ball bearing sorter, which can separate bearings of 1 2 in and 1 4 in for the materials of steel, brass, and plastic, was created. This project was based on the American Society of Mechanical Engineers 2024-2025 …

Mems 411: Water Surface Tension Breaker, David Arthur D'Alessandro Iii, Ben Davis Miller, Jared Ethan Appel, Parker Monnig

Mechanical Engineering Design Project Class

Design a device that sufficiently stirs up the pool's surface for WashU's Swim and Dive team.

Mems 411: Custom Surfacing Machine, Katherine Minielly, Gaelen Clayton, Estela Villacis

Mechanical Engineering Design Project Class

Our project is in partnership with DeepSight, a startup working to revolutionize medical imaging through proprietary ultrasound sensing technology. Our objective is to create a custom surfacing machine to finish a critical ultrasound component. DeepSight’s new ultrasound system includes an aluminum component that requires a high degree of perpendicularity and a sub-micron finish on one side. DeepSight provided us with an existing grinding machine to retrofit to surface the aluminum part. Our goals were a surface roughness ofmicron, a surface perpendicularity ofmicrons, and the ability to process 3 parts inpart’s surface and ensure even surface wear. The part spins on …

Effect Of Laser Textured Surface With Different Patterns On Tribological Characteristics Of Bearing Material, Paul Joshua S

Theses and Dissertations

This research work determines the wear rate and friction characteristics of bearing material under different laser textured surface conditions. Chrome steels are used in bearings since they possess high strength and wear resistance. However, when those parts are in service, failure happens due to sliding friction before the lifetime. To improve the durability of the American Iron and Steel Institute (AISI) 52100 chromium steel, in this work, the effect of laser surface texturing (LST) was analysed.

With the different pattern of circle, ellipse, groove and grid were produced on the sample surface, the wear behavior was investigated using the pin …

Valve Train Design And Material Testing, Luis Luna

Publications and Research

In automotive engineering, CAD software like SolidWorks enables engineers to design and simulate mechanical components efficiently, reducing the need for extensive prototyping. This project examines the rocker arm's performance and durability within a valve train system. Components like pushrods, camshafts, and rocker arms control air intake and exhaust timing. Due to its high-impact motion and exposure to elevated temperatures, the rocker arm endures considerable wear. This study uses SolidWorks and Finite Element Analysis (FEA) to analyze the rocker arm's stress, deformation, and wear potential during camshaft movement. Material testing and motion analysis results provide insights into improving the durability of …

Deciphering Mechanochemical Influences Of Emergent Actomyosin Crosstalk Using Qcm‑D, Emily M. Kerivan, Victoria N. Amari, William B. Weeks, Leigh H. Hardin, Lyle Tobin, Omayma Y. Al Azzam, Dana N. Reinemann

Faculty and Student Publications

Purpose: Cytoskeletal protein ensembles exhibit emergent mechanics where behavior in teams is not necessarily the sum of the components’ single molecule properties. In addition, filaments may act as force sensors that distribute feedback and influence motor protein behavior. To understand the design principles of such emergent mechanics, we developed an approach utilizing QCM-D to measure how actomyosin bundles respond mechanically to environmental variables that alter constituent myosin II motor behavior.

Methods: QCM-D is used for the first time to probe alterations in actin-myosin bundle viscoelasticity due to changes in skeletal myosin II concentration and motor nucleotide state. Actomyosin bundles were …

Solar Module Material And Support Testing, Darbi Dorr

Honors Theses

Sunseeker Solar Car Project manufactures and uses solar modules with a specific material composition to power their car. The current composition consists of many expired materials that are also too expensive to repurchase. In order to find new materials, they need to meet the material requirements while also being affordable for the team. A material analysis was done, and new materials were chosen based on specific properties like transmissibility, UV wavelength range, volume resistivity, adhesion strength, and the thickness. Power losses were then measured using an IV tracer at a set irradiance. This was done before and after encapsulating solar …

Advanced Numerical Techniques For Multiscale Simulations In Biofluid Dynamics, Justin Tamico Jack

Graduate Theses and Dissertations

The study of anisometric particle suspensions and congenital heart defects (CHDs) involve exploring complex phenomena within the biological sciences. The former subject dives into the phase behavior of liquid crystals (LCs), particularly the influence of the shape anisotropy of rod-like nanoparticles on phase transitions, through the implementation of statistical techniques involving molecular dynamics (MD). Conversely, the latter topic focuses on the assessment and management of severe congenital arterial stenoses, such as those found in Williams-Beuren syndrome (WS), through advanced multi-scale computational fluid dynamics (CFD) simulations. Both areas emphasize the importance of detailed analysis and the use of advanced numerical modeling …

Sensitive Grip Mounting Surfaces For Physical Human-Robot Interaction., Branden Shay

Electronic Theses and Dissertations

As the development of robotics becomes ever increasingly present in our society, the need for studying how humans and robots interact with each other becomes more of a necessity to be properly integrated in the changing world around us. In this thesis, we undertake the study and development of how to create a tactile human-robot operator interface to guide a robot perform a physical task. The implementation of tactile interfaces such as SkinCell sensor arrays emulating skin, and of a robotic handlebar fitted with tactile sensors are critical examples of the challenges that come with mounting and packaging such sensors …

Rover Chassis & Suspension, Nikki Zainer, Aung Bhone Zaw, Joelle Romero, Colin Thompson

Mechanical Engineering

The Mars rover project is part of the University Rover Challenge (URC), a robotics competition organized by the Mars Society that tasks student teams with designing and building the next generation of Mars rovers. Cal Poly Human Space Technology and Research (CP-HSTAR) has inherited a rover developed by a previous senior design team.

This report documents the progress made in refining the rover’s structure, highlighting key specifications, and detailing design improvements aimed at enhancing the suspension’s structural integrity, improving wheel traction, increasing modularity, and developing an enclosed chassis for electronic components.

This report includes a detailed breakdown of the rover’s …

Advancements In Polymer Synthesis And Ceramic Additive Manufacturing For Energy Applications, Sofia Gabriela Gomez

Open Access Theses & Dissertations

The aim of this work was to create polymer and ceramic materials for integration into energy applications. The first part of this research was to fabricate polymer syntactic foams that exhibited high energy absorption capabilities. The fabrication of polymer syntactic foams was feasible through synthesizing hollow polysiloxane microspheres that were imbedded into a polydimethylsiloxane (PDMS) matrix. An array of characterization techniques was used to test the material and physical properties of the syntactic foams. The next step of this research was to fabricate a porous water emulsion foam ink for use in Direct-Ink-Write (DIW) additive manufacturing (AM) technologies. Unlike the …

Practical Model Of A Labview Controlled Active Magnetic Bearing On A Bently Rotor Kit Validated With Matlab And Msc Adams, Luis Herrera-Delgado

Master's Theses

This thesis aimed to model a rotor supported by an active magnetic bearing (AMB). The magnetic force equation due to a single electromagnet was first derived which served as the basis of AMB modeling. The finalized model utilized Matlab, Simulink, and MSC Adams to simulate a rotor supported by an AMB. Matlab and Simulink were used to model the AMB control system and actuator output. MSC Adams was used to capture the dynamics of a flexible rotor. This model was verified by comparing the model’s simulated vibration to real vibration data measured from a modified Bently Nevada rotor kit equipped …

Magnetic Nano And Micro Rods As Tools For Characterizing Materials Mechanical Properties: Fundamentals And Applications, Artis Brasovs

All Dissertations

The focus of this dissertation is insect blood (Hemolymph). Hemolymph is analyzed by taking a materials science approach. Rheological characterization of hemolymph has been performed for the first time. Owing to a minute amount of available material, a new protocol was established where Magnetic Rotational Spectroscopy (MRS) with ferromagnetic nanorods was employed. The challenge was examining the microliter droplets' viscosity in less than a few minutes. This challenge was successfully resolved.

Blood is critical for the insect's survival: after wounding, the insect has to seal the wound quickly, in a few minutes. As the mechanism of fast clotting has never …

Design, Manufacturing, And Assembly Of Modular Snake-Like Robotic Arm, Alongside Design And Implementation Of System’S Digital-Twin, Scott Brown

Master's Theses

A unique modular snake-like robotic arm, also referred to as MA\RS – the Modular Arm \ Robotic System - was designed, manufactured, assembled, simulated, and programmed to create a modular robot which could move to a desired end position given the number of links, the position of the end link and the duration of motion. This robotic arm serves as the start of research into a modular space robotic system to be used in low-gravity environments. As such, this project focused on developing the initial design of the robot and its digital twin. The system’s modularity allows for changes to …

Zero-G Exercise Equipment, Charisse Biglete, Jake Brajevich, James Monroe, Ethan Siahpush

Mechanical Engineering

In a micro-gravitational environment, the body undergoes less loading than that found on Earth. This leads to muscular atrophy, Osteoporosis, decreases in protein synthesis, and various other undesirable outcomes. To prevent this, astronauts undergo a strict exercise regime to maintain their health. The current exercise equipment available for spacecraft is large, heavy, complicated to use, costly, and unsafe. There is a definite need for the re-engineering of the exercise equipment to be used by astronauts while in microgravity environments to rectify these issues.

Data-Driven Techno-Economic Analysis, Optimization, And Uncertainty Quantification Of Integrated Energy Systems In Deregulated Electricity Markets, Jacob A. Bryan

All Graduate Theses and Dissertations, Fall 2023 to Present

Electricity is a ubiquitous energy source in daily life, powering everything from stovetops and cellphones to vehicles and industrial processes. While wind and solar power have become increasingly common sources of electricity, the majority of electricity is still produced by burning fossil fuels, releasing greenhouse gases and propelling climate change. Wind and solar power cannot economically replace these fossil fuel energy sources on their own because they do not produce consistent power; the wind must be blowing, and the sun must be shining for them to make electricity. Nuclear power is a reliable source of energy that does not generate …

Prediction Of Dislocation Density During Casting Of 316 Stainless Steel Based Alloys As A Function Of Chromium And Nickel Composition, Abhishek Chitradurga Ranganath

All Theses

By the 1990s, computational methods were beginning to be used to study dislocation density in mental casting. Prior to that time research was based heavily on laboratory studies. This move was encouraged by the need to overcome limitations that experimental approaches had, including high costs and time-consuming processes, and needs of researchers to understand atomic-scale phenomena. Computational techniques allow complex materials to be simulated in cost effective way and can provide insight into behaviour that could never be determined through experimental methods alone.

This work utilized molecular dynamics (MD) simulations along with machine learning approaches to examine the dislocation density …

Influence Of Hygrothermal Conditions Of The Bistability Of Asymmetric Carbon Fiber Laminate Composites, Celia Hill

All Theses

Carbon fiber-reinforced polymer (CFRP) laminates have widespread use in many industries because of their exceptional strength-to-weight ratio. Carbon fiber laminates following an asymmetric layup orientation can exhibit bistability meaning the laminate can exist at two stable geometric configurations. The morphing characteristics of bistable CRFP has a growing level of interest because of its potential in various applications including space aircraft structures for easy repair, automotive structures for energy dissipation and ergonomics, robotics for flexible motion and energy harvesting. Existing research shows that both moisture and temperature affect the material properties and behavior of CFRP laminates, however, the influence of moisture …

Multiphysics Modeling And Experimental Validation Of High-Strength Steel In Laser Powder Bed Fusion Process, M. Rangapuram, S. Babalola, J. W. Newkirk, L. N. Bartlett, F. W. Liou, K. Chandrashekhara, Stephen R. Cluff

Materials Science and Engineering Faculty Research & Creative Works

Laser powder bed fusion (LPBF) is a subset of the additive manufacturing process in which a laser beam selectively joins the metal powder into a desired part in a sequential layer process. Owing to its complex nature of rapid heating and cooling of the melt pool, there is a need to understand the melt pool behavior and its effects on the final manufactured part. a densely packed powder bed is highly desirable for fabricating a superior part using the LPBF process. in this work, discrete element model was used to generate powder beds with realistic powder properties and various factors …

The Use Of Two-Dimensional Detectors For Snapshot And High Accuracy Imaging Ellipsometry, Jeremy A. Vanderslice

Dissertations and Doctoral Documents, University of Nebraska-Lincoln, 2023–

Ellipsometry is a powerful and sensitive optical technique used to characterize thin film thickness and optical properties by measuring changes in the polarization state of light upon reflection or transmission. This dissertation investigates novel ellipsometry configurations that use two-dimensional detectors to enhance measurement speed, spatial resolution, or accuracy of ellipsometry measurements. The study involves the development of three different ellipsometry configurations, encompassing mechanical prototypes, mathematical models, and test measurements to evaluate each system.

Advisor: Jeffrey Shield

Comparing Continuum And Direct Fiber Models Of Soft Tissues: An Ocular Biomechanics Example Reveals That Continuum Models May Artificially Disrupt The Strains At Both The Tissue And Fiber Levels, Xuehuan He, Mohammad R. Islam, Fengting Ji, Bingrui Wang, Ian A. Sigal

Mechanical Engineering Faculty Publications

Collagen fibers are the main load-bearing component of soft tissues but difficult to incorporate into models. Whilst simplified homogenization models suffice for some applications, a thorough mechanistic understanding requires accurate prediction of fiber behavior, including both detailed fiber-level strains and long-distance transmission. Our goal was to compare the performance of a continuum model of the optic nerve head (ONH) built using conventional techniques with a fiber model we recently introduced which explicitly incorporates the complex 3D organization and interaction of collagen fiber bundles [1]. To ensure a fair comparison, we constructed the continuum model with identical geometrical, structural, and boundary …

Biaxial Strain Tuned Upconversion Photoluminescence Of Monolayer Ws2, Shrawan Roy, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Monolayer tungsten disulfide (1L-WS₂) is a direct bandgap atomic-layered semiconductor material with strain tunable optical and optoelectronic properties among the monolayer transition metal dichalcogenides (1L-TMDs). Here, we demonstrate biaxial strain tuned up conversion photoluminescence (UPL) from exfoliated 1L-WS₂ flakes transferred on a flexible polycarbonate cruciform substrate. When the biaxial strain applied to 1L-WS₂ increases from 0 to 0.51%, it is observed that the UPL peak position is redshifted by up to 60 nm% strain, while the UPL intensity exhibits exponential growth with the up-conversion energy difference varying from − 303 to − 120 meV. The measured …

Uncovering Upconversion Photoluminescence In Layered Pbi2 Above Room Temperature, Sharad Ambardar, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

As a van der Waals (vdW) layered semiconductor material, lead iodide (PbI2) possessing a direct bandgap with strong photoluminescence emission in visible range has gained wide attention in applications of photonic and optoelectronic devices. Here, up conversion photoluminescence (UPL) in exfoliated PbI2 flakes is demonstrated at room temperature and elevated temperatures. The linear power dependence of UPL emission with 532 nm excitation suggests the one-photon involved multiphonon-assisted UPL emission process, which is revealed by the temperature-dependent UPL emission measurement. Meanwhile, the nonlinear power dependence of UPL emission with 561 nm excitation indicates the transition of UPL emission mechanism from linear …

Fpga-Based Sensors For Distributed Digital Manufacturing Systems: A State-Of-The-Art Review, Laraib Khan, Sriram Praneeth Isanaka, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The combination of distributed digital factories (D2Fs) with sustainable practices has been proposed as a revolutionary technique in modern manufacturing. This review paper explores the convergence of D2F with innovative sensor technology, concentrating on the role of Field Programmable Gate Arrays (FPGAs) in promoting this paradigm. A D2F is defined as an integrated framework where digital twins (DTs), sensors, laser additive manufacturing (laser-AM), and subtractive manufacturing (SM) work in synchronization. Here, DTs serve as a virtual replica of physical machines, allowing accurate monitoring and control of a given manufacturing process. These DTs are supplemented by sensors, providing near-real-time data to …