Mechanical Engineering Commons^™

Zeolite 13x Particles With Porous Tio2 Coating And Ag2o Nanoparticles As Multi-Functional Filler Materials For Face Masks, Wei Su, Kaiying Wang, Han Yu, Fateme Fayyazbakhsh, Jeremy Watts, Yue-Wern Huang, Jee-Ching Wang, Xinhua Liang

Geosciences and Geological and Petroleum Engineering Faculty Research & Creative Works

Adsorbent components in face masks are crucial for protecting individuals exposed to dangerous situations. In this study, one porous TiO₂ layer was deposited on zeolite 13X particles by coating hybrid organic/inorganic titanium alkoxide film via molecular layer deposition (MLD), followed by heat treatment to remove organic components in the MLD film. Various concentrations of Ag₂O nanoparticles were impregnated on the TiO₂-coated 13X particles, offering a wide range of antibacterial, antifungal, and antiviral characteristics. The obtained composite particles were characterized using X-ray photoelectron spectroscopy and thermal gravimetric analysis to study the composition and mass loading of …

Evaluation Of Electrode Configurations For (0,2) Piezoelectric Ultrasound Transducers, Abdul Qayoum Popal

Mechanical Engineering ETDs

Piezoelectric micro ultrasound transducers (PMUT array) are pivotal in MEMS applications. They typically operate in the fundamental (0,1) acoustic mode and are not significantly researched for higher modes (0,2) and (0,3). Similarly, vibrating mesh atomizers (VMAs) demand the second (0,2) mode and third mode (0,3) for effective aerosol generation, highlighting the need for optimized electrode configurations—a relatively unexplored area. This study presents the first comprehensive analysis of how electrode designs influence PMUT performance in the (0,2) mode for VMA applications.

Utilizing COMSOL multiphysics finite element modeling (FEM) with residual stress considerations alongside experimental validation, we demonstrate that optimized electrode configurations …

Application Of Digital Rock Physics And Machine Learning To Improve The Understanding Of Fluid Flow Behavior Through Porous Media, Md Irfan Khan

Mechanical Engineering Theses

Accurately estimating reservoir rock properties and understanding capillary trapping mechanisms are crucial for fluid storage and flow modeling in porous media, particularly for applications such as carbon dioxide sequestration (CCS) and underground hydrogen storage (UHS). This thesis presents a comprehensive workflow that combines machine learning techniques and pore-network modeling approach to predict petrophysical properties and assess the impact of microscopic pore structures on capillary trapping. In the first part, a convolutional neural network (CNN) framework is used to predict rock properties—such as porosity, throat area, and pore surface area—from micro-computed tomography (micro-CT) X-ray images. It has been observed that incorporating …

Numerical Simulations On Rayleigh Taylor Instability For Co2 Sequestration In Saline Aquifers, Bhargavi Vandadu

Mechanical Engineering Theses

The density-driven convection appears promise for CO₂ storage, precise prediction on a reservoir size is problematic due to limited data availability. Changes in permeability impact flow patterns and the effectiveness of mixing processes. Permeability differences influence the sorts of density-driven mixing phenomena such as fingering and stable mixing. Improving CO₂ storage models is challenging due to the unpredictable nature of these processes. The study looks at the flow phenomena in which carbon dioxide with a lower viscosity displaces on heavier fluid water. Causes instability by producing finger-like structures at the gas-liquid interface. This study uses the species transport technique to …

Crystal Plasticity Modeling To Capture Microstructural Variations In Cold-Sprayed Materials, Aulora Gail Williams

Theses and Dissertations

The high-velocity impact of powder particles in cold-spray additively manufactured (CSAM) parts creates intersplat boundaries with regions of high dislocation densities and sub-grain structures. Upon microstructure and mechanical characterization, CSAM Aluminum 6061 showed non-uniformity, with spatial variation in the microstructure and mechanical properties affecting the overall response of the additively manufactured parts. Post-processing treatments are conducted in as-printed samples to improve particle bonding, relieve residual stresses, and improve mechanical properties. In this work, we attempt to implement the effects of grain size and distribution of smaller grains along the intersplat boundaries using the grain size distribution function and powder size …

Experimental And Numerical Investigation Of Phase Change Material Melting Cycle In Microgravity, Ethan Michael Schuetzle

Theses and Dissertations

Efficient thermal management of spacecraft systems is crucial to overcome the extreme thermal conditions in space. Phase change materials (PCMs) offer significant advantages in thermal energy storage (TES) systems due to their high latent heat of fusion, the amount of energy stored or released during phase transitions. However, PCMs face limitations due to low thermal conductivity, especially in microgravity where heat transfer is primarily through conduction. This research addresses this issue by incorporating a 3D-printed aluminum lattice structure to enhance heat transfer to PCMs. Experimental data from sub-orbital flight tests and ground-based experiments, coupled with numerical simulations, are used to …

Jovial Family Farm Facilitates Intergenerational Learning Opportunities Through Urban Farming, Maera Williams

Purdue Journal of Service-Learning and International Engagement

Maera Williams is a sophomore in Environmental and Ecological Engineering at Purdue University. She joined the Engineering Projects in Community Service (EPICS) Urban Farming team as a freshman and now serves as project manager of ten undergraduate students collaborating with Jovial Family Farm to design and develop three indoor hydroponics systems for a laboratory space on their property in Broad Ripple, IN. Jovial Family Farm is a nonprofit organization founded by Drs. Bobbie and Brian Jellison with the mission to provide senior citizens, their families, and their communities with meaningful engagement opportunities on an intergenerational scale through urban agricultural activities. …

Predictive Modeling And Sustainability Assessment Of Hydrothermal Liquefaction Of Seaweeds: A Techno-Economic And Life Cycle Analysis Approach, Micheal O. Asama

Mechanical Engineering Theses

This study presents comprehensive predictive models and an economic and environmental assessment of HTL for converting macroalgae into biofuels and valuable co-products. Predictive models were developed based on experimental kinetic data to simulate batch HTL of brown seaweed, capturing the yields of biocrude, gas, biochar, and water-soluble compounds as functions of key process variables, including temperature, time, pressure, and water-to-biomass ratio. Analysis of Variance (ANOVA) confirmed that temperature and residence time significantly affect biocrude yield, with an optimal yield of 23% achieved at 283°C, 200 bar, 54 minutes, and a 10:1 water-to-biomass ratio. The model’s predictive accuracy was validated with …

Direct Methanol Fuel Cells Using Pure Methanol, Ryan Spragg

McKelvey School of Engineering Graduate Student Theses & Dissertations

Fuel cell technology has attained significant appeal as a form of renewable energy in recent years due to its diverse applications, various fuel types, and lower greenhouse gas emissions. Of the various fuel cell types, direct methanol fuel cells (DMFCs) hold a set of distinct advantages for stationary and small portable applications. These advantages include faster refueling compared to battery charging, high gravimetric energy density, and ease of production and use compared to hydrogen. However, the DMFC has numerous technical hurdles that prevent its widespread adoption into the commercial market. Namely, the slow reaction kinetics in the anode and the …

Custom Cathode Optimization For Electropolishing Additively Manufactured 316l Stainless Steel, Kasandra Escarcega Herrera

Mechanical Engineering ETDs

Laser powder bed fusion (LPBF) has become increasingly popular for its ability to rapidly manufacture complex metallic parts. However, the surface properties of as-built LPBF parts may degrade overall performance due to tortuous surface features. Consequently, post-processing like electropolishing (EP) to reduce the surface asperities is often needed for LPBF parts to perform as expected. Utilizing experimental and computational approaches, this project aims to more uniformly EP complex shaped parts made from LPBF 316L. For the experimental approach, parts with a three-dimensional T-shape were printed out of 316L stainless steel and EP using an acidic-based and a polyethylene glycol/NaCl-based electrolyte. …

Understanding Confusion: A Case Study Of Training A Machine Model To Predict And Interpret Consensus From Volunteer Labels, Ramanakumar Sankar, Kameswara Mantha, Cooper Nesmith, Lucy Fortson, Shawn R. Brueshaber, Candice Hansen-Koharcheck, Glenn Orton

Michigan Tech Publications

Citizen science has become a valuable and reliable method for interpreting and processing big datasets, and is vital in the era of ever-growing data volumes. However, there are inherent difficulties in the generating labels from citizen scientists, due to the inherent variability between the members of the crowd, leading to variability in the results. Sometimes, this is useful — such as with serendipitous discoveries, which corresponds to rare/unknown classes in the data — but it might also be due to ambiguity between classes. The primary issue is then to distinguish between the intrinsic variability in the dataset and the uncertainty …

Microstructured Microstructure: Effects Of Concentration Variations On Shock Initiation Of Hmx-Based Plastic Explosives, Dana D. Dlott, Lawrence Salvati, Siva Kumar Valluri

Mechanical and Aerospace Engineering Faculty Research & Creative Works

We studied shock-compressed plastic-bonded explosives (PBX) consisting of HMX (cyclotetramethylene-tetranitramine) with PDMS (poly-dimethylsiloxane) binder, where we varied the HMX weight percent (wt%) up to a maximum of 60 wt%. In this lower-concentration regime, HMX particle clustering causes the PBX structure to consist of HMX clusters and PDMS islands. Structural analysis by optical microscopy allowed us to compute a radial correlation function that gives the mean distance from an average HMX particle to the nearest polymer island. Short-duration 20 GPa shocks (4 ns) created hot spots, and time-resolved thermal emission was used to obtain the growth rate of the subsequent deflagration. …

Accelerating Shock-Driven Reactions In Metal Nanocomposites, Siva Kumar Valluri, Edward L. Dreizin, Dana D. Dlott

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Metal powders are sought as energetic additives to conventional explosives. However, due to their sluggish reaction kinetics with external gaseous oxidizers, pure metals are replaced with metallic composites with intimately mixed condensed phase oxidizers prepared by arrested reactive milling (ARM). Such composites can be initiated by non-thermal, mechanical means; through shear mixing of fuel and oxidizer under a shock compressive load. Since the ARM preparatory technique allows for tuning multiple powder attributes such as fuel/oxidizer of interest, their degree of mixing, amount of oxidizer, particle porosity, among others, a parametric study is crucial in identifying suitable traits for fast reactions …

Mems 411: Electrostatic Precipitator Design For Washu Racing Composites Team, Robert J. Wild, Takato Muro, Jackson Ford, David Wiggin

Mechanical Engineering Design Project Class

The objective of this paper is to develop an effective method to remove carbon fiber particulates from the air in the WashU Racing garage using electrostatic precipitation.

Mems 411: Talking Goniometer, Jeffrey Reinhold, Matthew Ren, Corin Riahi, Moises Rodriguez

Mechanical Engineering Design Project Class

Our project is about designing a goniometer that will aid Rachel Apter, an occupational therapy graduate student, more easily determine the angles created by limbs bending about a joint. A goniometer is essentially a protractor designed to affix its base arm to a stationary limb and it’s rotating arm to a moving limb. The moving arm follows the moving limb, measuring the coupled limb’s range of motion. The main complaint centering around goniometers is that they are hard to read due to the small tick marks that indicate the angle. To fix this problem, the goniometer will be edited to …

Mems 411: The Ball Bearing Sorter Group N, Jack Zhao, Anri Cifuentes, Shawn Xiong, Richard Li

Mechanical Engineering Design Project Class

The challenge was to design and develop an automated device capable of sorting and packaging six types of ball bearings—varying in size (1/4 inch and 1/2 inch) and material (stainless steel, brass, and nylon). The device needed to meet strict performance and design constraints, including fitting within a compact 20x20x20-inch footprint, weighing no more than 15 pounds, and sorting bearings with high speed and accuracy.

This problem represents a practical scenario in automated manufacturing, where efficient and precise sorting is crucial for streamlining assembly line operations. The solution required integrating innovative engineering mechanisms, such as size differentiation, material separation, and …

Mems 411: Mailbox Assistant, Peter Scholl, Benjamin Cortes, Garbiel Arcas, Colin Zeiss

Mechanical Engineering Design Project Class

Oftentimes elderly people struggle with reaching into their curbside mailbox from their car, especially if the mail is pushed all the way to the back. With the Mailbox Assistant, sore shoulders can be saved through a drawer that slides out from the mailbox. This modification can be made to any mailbox without altering the outside appearance thus keeping it within HOA standards.

Mems 411: Hydroponic Gardening System, Tiger Lu, Aj Shanahan, Jaquelin Guzman, Brandon Lacy

Mechanical Engineering Design Project Class

This report summarizes the engineering design process undertaken for the development of a hydroponic gardening system. The project began with selecting a concept, as a team, we decided to focus on designing a system tailored to community gardening needs. The report is organized into five main sections: Problem Understanding, Concept Generation, Concept Selection, Concept Embodiment, and Design Refinement. In the Problem Understanding phase, the team conducted extensive research on patents, codes and standards, user needs, design metrics, and project management. This foundational research was critical to ensure all aspects were considered before beginning the building process. User needs were identified …

Mems 411: Diving Surface Breaker, Chandler Gartner, Freddy Phillips, Maya Sumra, Olivia Slemmer

Mechanical Engineering Design Project Class

We have been recruited by the WashU diving team to design and construct a surface breaker for the Millstone Pool so the divers can have an affordable way to stay safe while practicing dives.

Mems 411: Timed Mosquito Egg Container Design Project, Paige Warren, Witt Ciesla, Ethan Sobel

Mechanical Engineering Design Project Class

The goal of this project is to design and construct a device that allows for the controlled study of mosquito egg-laying behavior in response to artificial light and temperature variations. Specifically, the device will limit access to cups of standing water, which serve as egg-laying sites, to preprogrammed times of day over a 7-day period.
The device should ensure the following:

• Control Access: The container should be open and closed at predetermined intervals, allowing mosquitoes to access the cups of standing water only during these times.
• Programmability: It should be easy for a novice to specify the opening and closing …

Mems 411: Ball Bearing Sorter, Abdissa Effa, Juliet Whitehead, Ayub Shifa

Mechanical Engineering Design Project Class

The challenge is to design and fabricate a compact device capable of autonomously sorting and transporting ball bearings of varying materials (chrome steel, brass, nylon) and sizes (¼” and ½”) into designated packaging stations. The device must operate efficiently, accurately, and within the constraints of a 20x20x20-inch enclosure, meeting industrial assembly line standards of speed and precision while minimizing human intervention. It aims to address the need for high-rate sorting systems in manufacturing environments, ensuring accurate material identification and classification for streamlined operations.

Mems 411: Asme Ball Bearing Sorter, Ryan Lively, Joseph Huster, Wil Collins

Mechanical Engineering Design Project Class

The ASME Student Design Competition focused on the design and construction of a ball bearing sorter. This ball bearing sorter must be capable of sorting 2 sizes of ball bearings, being 1/2 inch and 1/4 inch. For each size, there are 3 different bearing materials, brass, steel, and acetal plastic. The device is intended to have the bearings fed into a hopper, and then fully autonomously sort the bearings. The autonomous sorting was to transport the various bearings into 6 different packing stations, one for each size and material bearing. These packing stations must be easily removable. This design project …

Mems 411: Automated Assistive Toilet, Alex Scaff, Kenna Mcgahren, Daniel Sibley

Mechanical Engineering Design Project Class

How do we make toilets more accessible for all people - regardless of physical, mental, emotional impediments - while also ensuring simplicity and cost-effectiveness? Utilizing sensors, our toilet device is designed to automatically open and close the toilet lid upon approach, increasing ease of use and general hygiene of the user while being friendly to those who struggle with certain disabilities or impairments.

Mems 411: Adjustable Desk, Catryn Cattoor, Natalia Pilpil, Jamie Burgasser, Adam Wong

Mechanical Engineering Design Project Class

Design and create a desk for a special education classroom of kindergarteners to third graders. The desk needs slanting capabilities, wheel chair accessibility, raising/lower capabilities, distraction prevention capabilities, and light board capabilities. These capabilities need to be configurable for students with different needs. This desk also needs to be very durable, safe, and mobile. The main motivation for this project is the desire to provide the teacher and her students with a single, cost-effective product that is safe, easy to use, and meets their desired needs.

Mems 411: Group V Ball Bearing Sorter, Matthew Hernandez, Sean Huffert, Ethan Delair

Mechanical Engineering Design Project Class

After a semester of hard work, Team V is proud to unveil its finished prototype for the 2024-2025 ASME Student Design Competition. The theme of this challenge was "Assembly Line Sorting and Packaging." The goal of this challenge was to make a device able to satisfy the criteria of sorting between six different bearings of different sizing and material properties, and meeting spatial and time limitations. This device needed to be fast, accurate, compact, and able to sort in bulk. Team V feels like we have met most of these requirements with our final design prototype. For this project, a …

Mems 411: Rc Plane Mount For Cfd Validation, Jake Schwartz, Margot Jay, Ian Torres, Sam Ehrman

Mechanical Engineering Design Project Class

Washington University in St. Louis’ Design/Build/Fly team (WashU DBF) participates in an annual international competition with over 100 teams where they create a Remote Control (RC) plane that can perform various missions. One of the difficulties in developing a plane each year is testing the forces on the plane. Currently, Ansys and XFLR5 are used to create computational fluid dynamics (CFD) models for the plane. CFD modeling simulates air flow over the plane’s wings to analyze how to optimize the aircraft’s aerodynamics. While this is a useful strategy to predict the plane’s theoretical performance, WashU DBF Technical President, Eleni Kambouris, …

Mems 411: Mini Syringe Pump, Rachel Foulk, Braxton Hart, Camilo Hernandez

Mechanical Engineering Design Project Class

In many research and medical settings, small amounts of liquids are dispensed using syringes. Very often, syringe pumps like those shown in the left image, are used to control the amount (i.e., flow rate) of dispensed/collected fluid. There are single- or multi-style syringe pumps; the one shown is single-style; multi-style have 2-8 parallel syringes that are all pushed/pulled at the same flow rate. However, these syringe
pumps are bulky and heavy, making them impractical for many experimental setups. Commercial alternatives include very expensive syringe pumps with remote dispensers. Furthermore, it is often necessary to have two syringe pumps operate in …

Mae Enewsbrief July-Sept 2024, Department Of Mechanical And Aerospce Engineering, Michigan Technological University

Department of Mechanical and Aerospace Engineering eNewsBrief

No abstract provided.

Hyperspectral Imaging For Temperature Measurements Of Hot Spots In Shocked Plastic-Bonded Explosives, Dhanalakshmi Sellan, Siva Kumar Valluri, Dana D. Dlott

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Hot spots are formed when energetic microstructures are shocked, and they play a critical role in shock sensitivity. It is important to know both the time-dependent size and temperature of the hot spots, in order to generate a kinetic model to describe reaction growth in plastic-bonded explosives (PBX). Here we use a recently developed technique where PBX is fabricated in the form of a thin wafer, embedded within a transparent polymer binder, and shocked with a laser-launched flyer plate that produces pressures of about 30 GPa range. In this method, every crystal of the cyclotetramethylene-tetranitramine (HMX)-based PBX can be observed …

Using Additive Manufacturing To Characterize Effects Of Sparse Infill Density And Sparse Infill Pattern On The Compressive Properties Of Short Strand Carbon Fiber Infused Petg, Luke C. Salisbury

Honors Theses

The advent of additive manufacturing has revolutionized the prototyping, design, and manufacturing of new and innovative products. Through the use of Fused Deposition Modeling (FDM), parts can be manufactured using different sparse infill percentages (the percentage of void space within a printed object) and sparse infill patterns (the lattice structure of material within the object). Through the manipulation of these variables, the same material and part can have different compressive and flexural properties. In addition to sparse infill, the thermoplastics used in fused deposition modeling can be reinforced with carbon fiber strands to create a printable composite material capable of …