Materials Science and Engineering Commons^™

Investigation Of Ceramic Firing Processes For Investment Casting Shell Molds, Leonardo Ken Hoaakua Nakamura, Rileigh Anne Cotter

Materials Engineering

PCC Structurals aims to improve the quality and consistency of their ceramic mold production for their investment casting processes to decrease product loss figures. Although their current production processes result in acceptable quantities of high-quality molds, a significant percentage of defective molds are produced. These defective molds cause appreciable product loss due to casting defects and mold failure. Available literature dictates that high-quality investment casting molds must exhibit fracture strengths within a desired range in order to perform adequately. However, information regarding specific firing procedures which consistently result in ceramic mold strengths within this range is not readily available. To …

Alternative To Custom 450© Stainless Steel For Use In Investment Cast Golf Club Heads, William Henry Armstrong Iv, Davis Martin Loen

Materials Engineering

This investigation seeks to improve on the mechanical property of yield strength, while maintaining 10% elongation prior to fracture observed with of Custom 450 stainless steel in an air-melted investment casting operation. Improving this performance includes an additional heat treatment step of homogenization, as well as replacing the alloy. After identifying and downselecting available high strength stainless steels, a trial of Custom 455 stainless steel is recommended due to its high strength compared to the other alternative alloys. A trial has been developed to analyze the effect air melting has on the chemical composition and mechanical properties of Custom 455 …

Failure Analysis Of Investment Cast Near-Alpha Titanium Alloys, Garrett Ryan Bader, Jonathan Anton Linquist

Materials Engineering

In this project, fracture surfaces of three titanium investment castings were studied as part of a failure analysis on a TaylorMade metalwood. The crack formation occurred between investment cast Ti 9-1-1 and rolled Ti 6-4 joined by laser beam welding. The microstructure of the Ti 9-1-1 contained alpha colonies in large prior beta grains, while the Ti 6-4 was primarily Widmanstätten in basket weave morphology, refined with subsequent rolling. Over a period of cyclic loading, cracking occurred at the face-sole transition in the metalwoods that had been cast from a certain supplier B, while metalwoods that had undergone similar treatment …

Effects Of Surface Finish On High Cycle Fatigue Of Inconel 718, Jessica A. Mcroskey, Matthew Busse

Materials Engineering

Inconel 718 is a nickel-based superalloy and commonly used rocket engine material due to its excellent properties at elevated temperatures. Its fatigue life relies heavily on the surface roughness, as fatigue introduces and propagates cracks at the surface. Part standards set by Aerojet Rocketdyne typically necessitate surface roughness values from 64 to 125 Ra. However, surface topography and residual stresses incurred from the finishing process also affect the fatigue performance. The specific goal of the project is to perform a literature review and write experimental methods to determine how the surface roughness, topography, and residual stresses from turning, grit blasting, …

The Influence Of Time And Temperature On 7781 Prepreg Outside Storage, Matthew L. Fuentez, Edwin Stuart Ross Viii

Materials Engineering

Investigation into the issue of out of specification flow data revealed that unregulated transportation conditions exposed 7781 prepreg with phenolic resin to temperature fluctuations up to 125°F. The temperature fluctuations have the potential to advance unwanted curing in the prepreg, making it unsuitable for manufacturing. However, this explanation does not account for the prepreg exceeding specifications above the upper limit. Another explanation was investigated that involved exposure to moisture. Moisture could be preventing curing from taking place and thus resulting in higher flow values. Data collection was unable to proceed past the preliminary stages due to the COVID-19 pandemic and …

Study Of Permeability Testing Methods For Composite Laminates, Thomas S. Busse, Giannina Marie M. Yu

Materials Engineering

Permeability measurements are strong indicators of the effectiveness of evacuation channels within a composite prepreg. The effectiveness of these evacuation channels directly relates to the void content within a processed composite laminate. The goal of Toray Advanced Composites was to compare two permeability tests and determine which one was more reliable, accurate, and economical. The first permeability test method was the Cirrus method, designed by Cirrus Aircraft, a customer of Toray Advanced Composites. The second test was ASTM D8132, the standard method for permeability testing. Additionally, Toray sought to investigate the effect out-time had on the permeability of three different …

Optimization And Longevity Of Functionalized Multi-Walled Carbon Nanotube-Enabled Membranes For Water Treatment, Madeleine Michael Isabella White

Master's Theses

Water scarcity is a growing concern at the global scale. Large scale water reuse is growing both in necessity and popularity. Before water reuse can be performed efficiently on a large scale or be used for potable supply, even indirectly, contaminants of emerging concern (CECs) will need to be treated at the full scale. Advanced oxidation processes (AOPs) are a form of advanced water treatment capable of treating a wide range of CECs. This study contributes to the growing field of AOPs and more specifically AOPs using ozone combined with functionalized multi-walled carbon nanotubes (MWCNTs). Ozonation of MWCNTs has been …

Tension-Tension Fatigue Behavior Of Nextel™ 720/Alumina-Mullite Ceramic Composite At 1200°C In Air And In Steam, Sarah A. Witzgall

Theses and Dissertations

Uniaxial tension-tension fatigue performance of an oxide-oxide continuous fiber ceramic composite was studied at 1200°C in laboratory air and in steam. The composite is reinforced with laminated, 0/90 mullite/alumina (NEXTEL™720) fibers woven in an eight-harness satin weave and has a porous alumina/mullite matrix. There is no interphase between the fiber and matrix. The composite relies on the porous matrix for crack deflection and flaw tolerance. Tension-tension fatigue was examined for maximum stresses of 45 – 136 MPa in air and in steam. To assess the effects of the steam environment on fatigue performance, experimental results obtained in air are compared …

Synthesis And Fabrication Of Polyaniline/Eggshell Composite In Ammonia Detection, Nurul Aqilla Mazlan, Jamil M. Sapari, Kavirajaa Pandian Sambasevam

Journal of Metals, Materials and Minerals

This study focuses on the measurement and performance of bio-filler composite based on polyaniline (PANI)/chicken eggshell (CES). The composite films were prepared via ex-situ polymerisation using DBSA as its dopant. The PANI solution was distributed equally before mixing it with three different ratios of CES powder. Characterisations of the composite films were analysed using Fourier-transform infrared spectroscopy (FTIR) and Ultraviolet-visible spectroscopy (UV-Vis), Scanning electron microscope/energy dispersive x-ray (SEM/EDX) and multimeter. PANI film that contained 20mg CES filler possessed the highest conductivity and the fastest time to achieve 90% of sensitivity. The film was also very selective towards ammonia gas and …

Tribology, Mechanical Properties And Coloration Of A Mica Glass-Ceramic, Sahadsaya Prasertwong, Sukanda Angkulpipat, Thapanee Srichumpong, Kallaya Suputtamongkol, Chanchana Thanachayanont, Ramona Sola4, Greg Heness, Cristina Leonelli, Duangrudee Chaysuwan

Journal of Metals, Materials and Minerals

The research employed pigments, Fe2O3 and CeO2, into the glass frit for adjustable mechanical properties and coloration. Disc samples were prepared to determine microstructures and mechanical properties in terms of tribology and nano-indentation hardness as well as biaxial flexural strength. The glass system presented the crystalline phases, by XRD, of phlogopite Ca-mica, fluorapatite, stishovite, anorthite and strontium apatite. Furthermore, SEM micrographs revealed rod-like microstructures and parent glass phase in all specimens 1) GC, 2) GC + 1wt% CeO2, 3) GC + 0.1wt% Fe2O3 and 4) GC + 1wt% CeO2 + 0.1wt% Fe2O3. For the tribology test, specimens were tested by …

Dry-Sliding Wear Of The 316l/H-Bn Composites Produced Under Crack Ammonia Atmosphere, Ekkarat Chusong, Panya Kansuwan, Naoto Ohtake, Pongsak Wila, Nattaya Tosangthum, Ruangdaj Tongsri

Journal of Metals, Materials and Minerals

Wear is one of different problems in mechanical failures of moving components. When a component encounters friction force on its surface, crack initiation tends to occur and wear follows crack propagation. Thus, the moving parts of automobiles should have proper wear resistance for long-time services, in addition to having high strength and hardness for heavy load operation. A self-lubricating material with compromised tribological and mechanical properties is important for some moving components. In this work, self-lubricating composites, metal matrix composites embedded with a solid lubricant, made from 316L stainless steel powder mixed with different hexagonal boron nitride (h-BN) contents of …

Prediction Of Flotation Efficiency Of Metal Sulfides Using An Original Hybrid Machine Learning Model, Rachel Cook, Keitumetse Cathrine Monyake, Muhammad Badar Hayat, Aditya Kumar, Lana Alagha

Materials Science and Engineering Faculty Research & Creative Works

Froth flotation process is extensively used for selective separation of base metal sulfides from uneconomic mineral resources. Reliable prediction of process outcomes (metal recovery and grade) is vital to ensure peak performance. This work employs an innovative hybrid machine learning (ML) model—constructed by combining the random forest model and the firefly algorithm—to predict froth flotation efficiency of galena and chalcopyrite in relation to various experimental process parameters. The hybrid model's prediction performance was rigorously evaluated and compared against four different standalone ML models. The outcomes of this study illustrate that the hybrid ML model has the prediction ability to process …

Thermal Properties Of Sodium Borosilicate Glasses As A Function Of Sulfur Content, Jason M. Lonergan, Charmayne Lonergan, Joshua Silverstein, Pornsinee Cholsaipant, John Mccloy

Materials Science and Engineering Faculty Research & Creative Works

Sulfur trioxide (SO₃) additions, up to 3.0 mass%, were systematically investigated for effects on the physical properties of sodium borosilicate glass melted in air, with a sulfur-free composition of 50SiO₂–10Al₂O₃–12B₂O₃–21Na₂O–7CaO (mass%). Solubility measurements, using electron microscopy chemical analysis, determined the maximum loading to be ~1.2 mass% SO₃. It was found that measured sulfur (here as sulfate) additions up to 1.18 mass% increased the glass transition temperature by 3%, thermal diffusivity by 11%, heat capacity by 10%, and thermal conductivity by 20%, and decreased the …

Mechanical Properties Of Boehmeria Nivea Natural Fabric Reinforced Epoxy Matrix Composite Prepared By Vacuum-Assisted Resin Infusion Molding, Fabio Da Costa Garcia Filho, Fernanda Santos Da Luz, Lucio Fabio Cassiano Nascimento, Kestur Gundappa Satyanarayana, Jaroslaw W. Drelich, Sergio Neves Monteiro

Michigan Tech Publications, Part 1

Natural lignocellulosic fibers and corresponding fabrics have been gaining notoriety in recent decades as reinforcement options for polymer matrices associated with industrially applied composites. These natural fibers and fabrics exhibit competitive properties when compared with some synthetics such as glass fiber. In particular, the use of fabrics made from natural fibers might be considered a more ecient alternative, since they provide multidirectional reinforcement and allow the introduction of a larger volume fraction of fibers in the composite. In this context, it is important to understand the mechanical performance of natural fabric composites as a basic condition to ensure ecient engineering …

Effects Of New And Recycle Flux On The Mechanical Properties Of Submerged Arc Welded (Saw) Line Pipe Grade X52m And X65m, Taib Meor Mohd Adli

Student Works (2020-2029)

Two line pipe grade X52M and X65M were manufactured using submerged arc welding process. For each grade, two different welding flux condition were simulated, i.e. 100% new flux and 100% recycle flux. The flux used was aluminate basic type trade name OP 132. The outside diameter and wall thickness for X52M was 610mm x 12.7mm and for X65M was 762mm x 14.3mm. Lower weld re-entrant angle and higher weld bead height were observed in recycle flux condition. Lower weld manganese content recorded in recycle flux condition. And lower mechanical tests (i.e. tensile, impact, and hardness) value reported for recycle flux …

Synthesis And Characterization Of Porous Carbon Composite Derived From Biomass Waste For Supercapacitor Application, Cheng Kim Sim

Student Works (2020-2029)

Energy storage devices have gradually dominated human daily activities and indispensable to economy development such as supercapacitor and battery. There are few factors determining the performance of supercapacitor and active material is one of the crucial. Therefore, biomass such as pineapple peel (PP) and green waste (GW) were preferred and prior mixed with manganese and tin carbonate to synthesize carbon composite (PP/GW-ZMO and PP/GW-ZTO) via combustion. Brunauer–Emmett–Teller (BET) was employed to study the textural properties with the highest specific surface area obtained in PP-C (1765.92 m2g-1) and GW-C (1613.92 m2g-1). The existence of composite materials was examined using x-ray diffraction …

Nature-Inspired Electrode Materials For Next Generation Sustainable Energy Storage, Mikhail Miroshnikov

Dissertations, Theses, and Capstone Projects

Despite revolutionizing the world of portable electronics, the contemporary lithium-ion battery (LIB) suffers from challenges associated with the cost, safety, and environmental impact of transition metal oxide-based intercalation cathodes. To alleviate these issues, naturally occurring organic molecules may serve as sustainable alternatives to traditional inorganic cathode materials. The electrochemical properties of organic compounds are derived from redox-active functional groups containing oxygen, nitrogen and sulfur. Additionally, these functional groups are capable of coordinating metal ions beyond lithium, allowing for compatibility with sodium-ion batteries (SIBs) and other earth abundant metal-based energy storage systems. However, despite competitive performance against commercialized cathode materials, much …

Numerical And Analytical Methods To Predict Behavior Of Reinforced Ductile Concrete Composites, Mandeep Pokhrel

Dissertations

Structural components constructed with ductile concrete composites, such as high-performance fiber-reinforced cementitious composites (HPFRCC), are known to perform exceptionally well under extreme mechanical and environmental loading conditions compared to traditional concrete. HPFRCC flexural components exhibit enhanced performance in terms of displacement ductility, energy dissipation capacity, and damage tolerance capacity. However, recent research suggests that the flexural behavior of reinforced HPFRCCs in terms of crack progression, reinforcement plasticity, and failure mechanism is significantly different than conventional reinforced concrete. Specifically, the failure mode of flexural members is found to be predominantly through the fracture of longitudinal reinforcement rather than compression crushing of …

The Impact Of Conversion On The Durability Of Calcium Aluminate Cement Concrete Systems, Marwa Mohsen Korayem

Dissertations

The deterioration of infrastructure in North America has resulted in a significant need for concrete repair materials that can be used to maintain service life of these structures. Hydraulic cement based rapid repair materials can be used to repair pavement and bridge deterioration with minimal impact on economic activities such as freight handling or public transportation. While there are many options for use in repair situations, calcium aluminate cements have become more popular recently, particularly in situations where repairs must be completed rapidly.

Calcium aluminate cement (CAC) is a cement characterized by its rapid strength gain, even at low temperatures …

Modeling Single Microtubules As A Colloidal System To Measure The Harmonic Interactions Between Tubulin Dimers In Bovine Brain Derived Versus Cancer Cell Derived Microtubules, Arooj Aslam

Dissertations

The local properties of tubulin dimers dictate the properties of the larger microtubule assembly. In order to elucidate this connection, tubulin-tubulin interactions are be modeled as harmonic interactions to map the stiffness matrix along the length of the microtubule. The strength of the interactions are measured by imaging and tracking the movement of segments along the microtubule over time, and then performing a fourier transform to extract the natural vibrational frequencies. Using this method the first ever reported experimental phonon spectrum of the microtubule is reported. This method can also be applied to other biological materials, and opens new doors …

Open Source High-Temperature Reprap For 3-D Printing Heat-Sterilizable Ppe And Other Applications, Noah G. Skrzypczak, Nagendra Gautam Tanikella, Joshua M. Pearce

Michigan Tech Publications, Part 1

Thermal sterilization is generally avoided for 3-D printed components because of the relatively low deformation temperatures for common thermoplastics used for material extrusion-based additive manufacturing. 3-D printing materials required for high-temperature heat sterilizable components for COVID-19 and other applications demands 3-D printers with heated beds, hot ends that can reach higher temperatures than polytetrafluoroethylene (PTFE) hot ends and heated chambers to avoid part warping and delamination. There are several high temperature printers on the market, but their high costs make them inaccessible for full home-based distributed manufacturing required during pandemic lockdowns. To allow for all these requirements to be met …

Schwann Cells In Combination With Gag-Mimetic Scaffolds For Spinal Cord Repair, Sharareh Hashemi

Dissertations

Spinal cord injury (SCI) being a devastating neurological dysfunction can cause extensive irreversible neuronal loss and axonal damage. Fifty-four cases of spinal cord injury per million people occur annually in the United States. Due to the loss of glial cells and demyelination of axons, the neuronal function of surviving neurons is disrupted leading to permanent loss of sensory and motor functions. The glial scar formed by astrogliosis at the chronic stage protects undamaged tissues, but it is known to be a major barrier for axonal regeneration. The limited regeneration capacity of spinal cord makes it challenging to successfully treat the …

Fly Ash Based Geopolymer For High Temperature And High Compressive Strength Applications In Aggressive Environment, Aaryan Manoj Nair, Akm S. Rahman

Publications and Research

Geopolymers are the results of geosynthetic reactions between aluminosilicates and strong bases. This results in chemical bonds between aluminum (Al), Silicon (Si)and oxygen (O) composing polymer rings in tetrahedral coordination. These bonds give them widespread useful applications such as high heat bearing ceramics, and base construction material whilst being far more environmentally conscious. The purpose of the experiment is to examine the effect of Silicon Carbide whisker and inorganic glass particles on thermal and mechanical properties of Geopolymers. This study will help understand the effect of various compositions and concentrations of SiO₂ in mechanical strength. In this experiment, the …

Aps March Meeting 2020: Undergraduate-Friendly Research In Soft Matter And Beyond, Vianney Gimenez-Pinto

Title III Professional Development Reports

The in-person APS March Meeting 2020 taking place in Denver during March 02-06, 2020 was canceled in the last minute out of Covid-19 concerns for the well-being of the scientific community as well as the population of the city of Denver and the state of Colorado. Nevertheless, well-planned logistics by the physics community and the APS leadership, allowed attendants to share their findings, presenting their research works to their peers, and continuing the work towards the advancement of science. Given the historical and on-going under-representation of students of color in science and technology at all academic levels, there is a …

Experimental Performance Evaluation Of A Hyper-Branched Polymer Electrolyte For Rechargeable Li-Air Batteries, Susanta K. Das, Joel Berry, Abhijit Sarkar

Mechanical Engineering Publications

A hyper-branched polymer (HBP) electrolyte is synthesized for rechargeable lithium-air (Li-air) battery cell and experimentally evaluated its performance in actual battery cell environment. Several real-world battery cells were fabricated with synthesized HBP electrolyte, pure lithium metal as anode and an oxygen permeable air cathode to evaluate reproducibility of the rechargeable Li-air battery cell. The effect of various conditions such as various HBP based electrolytes, discharge current −0.1~0.5 mA, cathode preparation processes and carbon contents on the battery cell performance were experimentally evaluated using the fabricated battery cells under dry air condition. Detailed HBP electrolyte synthesis procedures and experimental performance evaluation …

Parametric Nasopharyngeal Swab For Sampling Covid-19 And Other Respiratory Viruses: Open Source Design, Sla 3-D Printing And Uv Curing System, Nicole Gallup, Adam Pringle, Shane Oberloier, Nagendra Gautam Tanikella, Joshua M. Pearce

Michigan Tech Publications, Part 1

Access to nasopharyngeal swabs for sampling remain a bottleneck in some regions for COVID19 testing. This study develops a distributed manufacturing solution using only an open source manufacturing tool chain consisting of two types of open source 3-D printing and batch UV curing, and provides a parametric fully free design of a nasopharyngeal swab. The swab was designed using parametric OpenSCAD in two components (a head with engineered break point and various handles), which has several advantages: i) minimizing print time on relatively slow SLA printers, ii) enabling the use of smaller print volume open source SLA printers, iii) reducing …

Effect Of Post-Consumer Content And Bioplastic Incorporation On Polymeric Resin In Consumer Applications, Shelby Bicknell

Electronic Theses & Dissertations

Controversy surrounds the use of plastic products, primarily due to their potentially negative impact on the environment at the end of their lifecycle. The most widely used plastics are manufactured from petrochemicals such as petroleum, coal or natural gas. Petrochemical plastics are not able to readily breakdown in the environment, which aggravates the existing pollution problems. Fortunately, there are eco-friendly alternatives to petrochemical-based plastics. Bioplastics may be derived from renewable sources, biodegradable, or both. Bio-based plastics are plastics that may be derived from renewable biomass sources including, but not limited to, vegetable oils, cornstarch, straw, woodchips, and food waste. They …

Scalable Synthesis Of Nanostructured Metal Oxide Films Using Aerosol Chemical Vapor Deposition For Energy Storage Applications, Clayton Kacica

McKelvey School of Engineering Graduate Student Theses & Dissertations

As global energy consumption continues to rapidly increase, the need for new technologies to meet this demand in a sustainable way. Renewable sources such as solar and wind power are being increasingly utilized for electricity generation. However, the intermittent nature of these sources requires large-scale energy storage to reliably provide consistent power. Current grid-scale energy storage usually involves pumped hydroelectric systems, which are limited by location, or flywheel systems, which have limited use in high-power low-energy applications. Electrochemical storage solutions, such as lithium-ion batteries, provide robust energy storage that is not limited by location with a range of power and …

Structure, Thermophysical Properties Of Liquids, And Their Connection With Glass Formability, Rongrong Dai

McKelvey School of Engineering Graduate Student Theses & Dissertations

Metallic glasses have drawn significant attention due to their unique properties, such as high strength, excellent elastic energy storage capacity, and versatile processability. However, why some liquids can easily form metallic glasses while others donմ is still unclear. Since metallic glasses are formed when liquids are cooled fast enough to bypass crystallization, we hope to better understand glass formation by investigating the structural evolution and thermophysical properties of the liquids as they are cooled toward the glass transition. Multiple molecular dynamics simulations suggest a crossover temperature for the dynamics near the liquidus temperature, which corresponds to the onset of cooperative …

First-Principles Studies Of Anion Engineering In Functional Ceramics, Steven Timothy Hartman

McKelvey School of Engineering Graduate Student Theses & Dissertations

Ceramic materials display a wide variety of valuable properties, such as ferroelectricity, superconductivity, and magnetic ordering, due to the partially covalent bonds which connect the cations and anions. While many breakthroughs have been made by mixing multiple cations on a sublattice, the equivalent mixed-anion ceramics have not received nearly as much attention, despite the key role the anion plays in the materials’ properties. There is great potential for functional ceramics design using anion engineering, which aims to tune the materials properties by adding and removing different types of anions in existing classes of ceramic materials. In this dissertation, I present …