Materials Science and Engineering Commons^™

Parametric Analysis Of Water Jet Descaling Efficiency Of Reheated Continuously Cast Thin Slab, Tochukwu P. Ojiako, Mario F. Buchely, Simon Lekakh, Ronald J. O'Malley, Richard Osei, Taha Tayebali

Materials Science and Engineering Faculty Research & Creative Works

Efficient oxide scale removal is critical for maintaining surface quality and process efficiency in steel manufacturing. This study optimizes water jet descaling by evaluating the performance of flat and rotary jet nozzles under varying process parameters. Using a combined approach of experimental analysis and computational fluid dynamics, it investigates the influence of pressure (138–275 bar), lead angle (0°, 15°, 25°), working distance (50–100 mm), and spray angle (15°–25°) on descaling efficiency. Findings indicate that flat jet nozzles achieve superior performance at short working distances due to concentrated impact forces, while rotary jet nozzles sustain efficiency over extended distances through dynamic …

High-Temperature Performance Of Alloyed Cast Irons And Cr/Ni Austenitic Steels—An Overview And Discussion, Simon N. Lekakh, Mei Li, Larry Godlewski

Materials Science and Engineering Faculty Research & Creative Works

Fe-based cast alloys, including cast irons and steels, have been used in service at a wide range of mechanical and thermal load in oxidizing environment. Special alloying practices can be used to improve high temperature performance of Fe-based cast alloys in an oxidizing atmosphere. At elevated temperatures, alloying elements can produce a protective interface layer which prevents oxidant penetration into the metal matrix. However, a combination of thermo-mechanical loads along with surface oxidation can decrease the materials integrity by destroying the stable protected interface limiting the range of working parameters and lifetime performance of the material. This overview aims to …

Flexural Strength Of (Hf,Nb,Ta,Ti,Zr)B2–(Hf,Nb,Ta,Ti,Zr)C High-Entropy Dual-Phase Ceramics, Rubia Hassan, William G. Fahrenholtz, Gregory E. Hilmas, Jeremy Watts

Materials Science and Engineering Faculty Research & Creative Works

The room and elevated temperature flexural strengths were measured for (Hf,Nb,Ta,Ti,Zr)B2–(Hf,Nb,Ta,Ti,Zr)C high-entropy dual-phase ceramics. The fracture of ceramics originated from two distinct flaw populations that were either surface defects introduced during specimen preparation or volume defects introduced during processing. The average strength at room temperature was 638 ± 94 MPa with individual bars strengths as high as ∼800 MPa. At 1800°C, average strength increased to 786 ± 265 MPa with individual bar strengths as high as ∼1050 MPa. Above 1800°C, creep dominated resulting in deformation of the bars without fracture. The fracture mode changed from completely trans granular at room …

Mechanical And Thermal Characterization Of Additively Manufactured Carbon/Nylon 12 And Carbon/Peek Composites, Matik Heskin, Bradley Deuser, Thomas P. Schuman, K. Chandrashekhara, John Bayldon, Jeff Degrange, Steven Patterson, Neiko Levenhagen

Chemistry Faculty Research & Creative Works

This study explores additive manufacturing of carbon fiber-reinforced thermoplastic composites using the Composite-Based Additive Manufacturing (CBAM) process. Carbon/Nylon 12 and Carbon/PEEK composites were fabricated and evaluated through mechanical (compression, tensile, flexural, and impact) and thermal (DSC and TGA) tests. Carbon/PEEK exhibited superior mechanical performance, with 97.5% higher tensile strength, 79.8% higher elastic modulus, and 59.6% higher flexural strength compared to Carbon/Nylon 12. Thermal testing showed that Carbon/PEEK had higher thermal stability, beginning degradation at 350 °C versus 298 °C for Carbon/Nylon. These results indicate that CBAM-fabricated Carbon/PEEK composites are suitable for applications requiring high strength and temperature resistance.

Molecular Dynamics Simulations Of Key Parameters On Thermal Properties Of Carbon Nanotube Modified Epoxy Composites, Lida Najmi

Electronic Theses and Dissertations

The application of carbon nanotube (CNT)-reinforced epoxy matrix composites (CRECs) has attracted extensive attention in various industrial sectors due to the significant improvement of material properties imparted by CNTs. The thermal behavior of these nanocomposites is governed by complex heat transfer mechanisms operating at different scales, resulting in a complex relationship between the effective thermal response and the microstructural characteristics of the composite. In this study, molecular dynamics (MD) simulations were used to investigate the thermal conductivity of CRECs, focusing on the effects of key parameters such as the length and volume fraction of CNTs, the degree of cross-linking within …

A Comprehensive Review Of Piezoelectric Pvdf Polymer Fabrications And Characteristics, Nadia Ahbab, Sidra Naz, Tian-Bing Xu, Shihai Zhang

Mechanical & Aerospace Engineering Faculty Publications

Polyvinylidene fluoride (PVDF) polymer films, renowned for their exceptional piezoelectric, pyroelectric, and ferroelectric properties, offer a versatile platform for the development of cutting-edge micro-scale functional devices, enabling innovative applications ranging from energy harvesting and sensing to medical diagnostics and actuation. This paper presents an in-depth review of the material properties, fabrication methodologies, and characterization of PVDF films. Initially, a comprehensive description of the physical, mechanical, chemical, thermal, electrical, and electromechanical properties is provided. The unique combination of piezoelectric, pyroelectric, and ferroelectric properties, coupled with its excellent chemical resistance and mechanical strength, makes PVDF a highly valuable material for a wide …

Design Of Aluminum-Copper Alloy With Scandium In Solution, Austin M. Depottey

Dissertations, Master's Theses and Master's Reports

The 2xxx series of precipitation-strengthened aluminum-copper alloys are commonly used in high-temperature applications (up to 300°C) where lightweight metals are required. Scandium additions to aluminum-copper alloys have gained recent academic interest due to improved high-temperature mechanical properties, by forming coarsening- resistant Al3Sc dispersoids and stabilization of θ′ precipitates. However, gaps in knowledge about the effects of scandium present a challenge to successful commercialization of aluminum-copper-scandium alloys. This work seeks to explore these knowledge gaps and ultimately design and test a commercially feasible aluminum- copper alloy with scandium. To better understand the processing conditions required to avoid the detrimental W-phase (Al8Cu4Sc), …

Machine Learning Design And Experimental Production Of Recycled Aluminum Alloys With Magnesium And Iron, Skylar Patten

Dissertations, Master's Theses and Master's Reports

Recycling aluminum saves up to 95% of the energy required for primary production but introduces impurities such as iron that limit alloy performance. The Al-Mg-Fe system, though commercially used, remains underexplored. This work applies machine learning with Multi-Objective Bayesian Optimization (MOBO) using Thermo-Calc simulations to design Al-Mg-Fe-Si-Cu-Zn alloys with improved castability and reduced porosity. The optimization targeted freezing range, shrinkage, drag coefficient, and microstructural parameters, identifying compositions with high Mg, Si, and Cu and low Zn as optimal. Predicted alloys were experimentally cast and characterized, with yield strengths exceeding 95 MPa and elongation comparable to commercial 319 aluminum in the …

Electrochemical And Nanomaterial Based Strategies For Nonenzymatic Glucose Detection: A Review, Reagan Aviha, Gymama Slaughter

Center for Bioelectronics Publications

Electrochemical glucose sensing technologies have undergone significant evolution, with continual advancements aimed at improving sensitivity, selectivity, and user convenience. This review systematically explores the development of emerging nonenzymatic glucose sensor designs. Nonenzymatic sensors are critically evaluated for their ability to overcome enzymatic limitations, leveraging novel materials and catalytic mechanisms. Additionally, the emergence of smartphone-integrated glucose monitoring systems is highlighted as the fifth generation, representing a paradigm shift toward personalized, real-time healthcare management. Emphasis is placed on the strategies employed to reduce the working electrode potential and enhance analytical performance. Key analytical metrics and real-sample applicability are evaluated, and persistent challenges …

Nanomaterial-Enabled Enhancements In Thylakoid-Based Biofuel Cells, Amit Sarode, Gymama Slaughter

Center for Bioelectronics Publications

Thylakoid-based photosynthetic biofuel cells (TBFCs) harness the inherent light-driven electron transfer pathways of photosynthesis to enable sustainable solar-to-electrical energy conversion. While TBFCs offer a unique route toward biohybrid energy systems, their practical deployment is hindered by sluggish electron transfer kinetics, unstable redox mediators, and inefficient interfacing between biological and electrode components. This review critically examines recent advances in TBFCs, with a focus on three key surface engineering strategies: (i) incorporation of nanostructured materials to enhance electrode conductivity and surface area; (ii) application of redox mediators to facilitate charge transfer between photosynthetic proteins and electrodes; and (iii) functional exploitation of individual …

Thermo-Rheological And Tribological Properties Of Low- And High-Oleic Vegetable Oils As Sustainable Bio-Based Lubricants, Abiodun Saka, Tobechukwu K. Abor, Anthony C. Okafor, Monday U. Okoronkwo

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Vegetable oil-based lubricants have attracted increased research attention in recent decades as sustainable alternatives to conventional petroleum-based lubricants in metal machining. However, more studies are required to fully elucidate the thermo-rheological and tribological properties. This study presents an investigation of the thermo-rheological and tribological properties of different vegetable oils, including low- and high-oleic soybean oil, high-oleic sunflower, safflower, and canola oils. The lubricity, and evolution of viscosity and thermodynamic properties as a function of temperature were investigated to obtain important parameters including the viscosity index, flow behavior index, flow activation energy, specific heat capacity, thermal conductivity, coefficient of friction, contact …

Solid Loading Effects On The Assembly Of Alumina Particles In Aqueous Suspensions Due To The Dielectrophoretic Forces, Sivakumar Chithamallu, Rohan Kiran Parai, Dipankar Ghosh

Mechanical & Aerospace Engineering Faculty Publications

Current work in situ investigated the mechanisms of the interparticle interactions that evolve in dilute aqueous alumina suspensions subjected to alternating current (AC) electric field and the effects of solid loading of suspensions. The interactions were investigated for alumina suspension compositions in the 0.005‒0.04 vol.% solid loading range. Field‐induced interactions evolved via particle motion and dynamic assembly, chain formation parallel to the direction of the applied field and chain growth, chain cross‐linking, and chain thickening. The evolution time of each of those events was rapidly accelerated with solid loading. While chain cross‐linking was negligible in low solid loading suspensions, a …

Ultrafast Belite (Β-C2s) Production Using Biofuel-Based Combustion Synthesis, Shubham Agrawal, Sayee Srikarah Volaity, Oluwadamilare Charles Adesina, Bryan K. Aylas-Paredes, Taihao Han, Srinivas Kilambi, Aditya Kumar, Narayanan Neithalath

Materials Science and Engineering Faculty Research & Creative Works

This study presents a novel low-temperature, combustion synthesis (CS) approach for the rapid production of belite-rich cements. CS leverages the exothermic heat released from the combustion of biofuels such as lignin and/or biomass, intermixed with pelletized limestone and quartz. At an imposed furnace temperature of ∼700°C (as opposed to 1200°C–1300°C required in a conventional kiln), the source materials are rapidly transformed to belite, resulting in energy, emissions, and economic benefits. This work explores the influence of various process parameters, viz., fuel types and contents, airflow rate, porosity, holding temperature, and holding time on the efficiency of CS-based belite synthesis. Through …

Flexural Response Of Inflatable Drop-Stitch Panels, Alex J. Watterson

Open Access Master's Theses

All CUI (Controlled Unclassified Information) is U.S. government property and has been removed from this thesis.

Evaluation Of Polymer Coated Fabrics Subjected To Various Multiaxial Stress States, Shane Marx

Open Access Master's Theses

All CUI (Controlled Unclassified Information) is U.S. government property and has been removed from this thesis.

Atomistic Calculations Characterizing Thermodynamic And Mechanical Properties Of High Entropy Alloys, Sarah O'Brien

Theses and Dissertations--Chemical and Materials Engineering

High entropy alloys (HEAs) are an exciting new class of materials. HEAs combine multiple elements in concentrations ranging from 5% to 35%. The large variation in concentrations increases the alloy’s entropy, stabilizing it. The stabilization is due to both an increased configurational entropy and increases the vibrational entropy when the alloy is at higher temperatures. This was seen for both MoNbTaW and FeNiMoW by combining the atomistic techniques: density functional theory (DFT) and density functional perturbation theory (DFPT). For MoNbTaW, the composition plays a large role in stabilizing the alloy over the configuration of elements. For the three-phase alloy, FeNiMoW, …

Analysis Of Ptfe Radial Lip Seals For Wheel Bearing Applications, Madison Vogt

Theses and Dissertations--Mechanical and Aerospace Engineering

A numerical analysis was conducted to investigate the viscoelastic effects of nonlinear materials on the sealing zone and contact pressure distribution of radial lip seals in a conventional geometric topology. The use of nonlinear materials in radial lip seal applications is desirable to improve operation and reliability of rotating machinery due to their high operating temperatures, chemical compatibility, and low friction coefficients. Examples include, but are not limited to, seals within industrial air compressors, turbine engines, aircraft landing systems, chemical processing equipment, and Freon pumps. This work focuses on analyzing the nonlinear viscoelastic response of pure Polytetrafluoroethylene (PTFE) and PTFE …

Growth Kinetics And Stability Of Metal Halide Perovskite Nanocrystals: Influence Of Stirring Speed And Water Exposure, You-Lin Huang

Theses and Dissertations--Mechanical and Aerospace Engineering

Cesium lead bromide (CsPbBr₃) perovskite nanocrystals (NCs) have garnered significant interest due to their exceptional optoelectronic properties, including high photoluminescence quantum yield, tunable bandgap, and excellent carrier dynamics. These attributes make them promising candidates for applications in light-emitting diodes, photovoltaics, and sensing technologies. However, optimizing their synthesis and improving their environmental stability remain critical challenges. This dissertation explores the growth kinetics of CsPbBr₃ NCs, focusing on the effects of stirring speed and water exposure on their structural and optical properties.

The synthesis of CsPbBr₃ NCs was performed using both mechanochemical (MC) and antisolvent methods, enabling an …

3d Printing Of A Solid-State Battery, Maurizio A. Brozzi

Honors Undergraduate Theses

Solid-state battery research has gained significant attention in recent years, as it provides a unique solution for several common issues in conventional Li-ion batteries. Additionally, as additive manufacturing technologies continue to advance, they have the potential to fabricate solid-state batteries with new materials. The objective of this study is to explore the feasibility of 3D printing of a solid-state battery. By creating an initial PEO-PSF hybrid polymer matrix dissolved in DMSO and adding a lithium salt, the base electrolyte ink was formed. With the addition of conductive additives and active material, electrode inks were also produced. Super P was used …

Synthesis And Characterization Of Multifunctional Cerium Oxide Containing Nanoparticles For Biomedical Applications, Ishaan Patel

Honors Undergraduate Theses

This study presents the synthesis and comprehensive characterization of a novel core-shell nanoparticle composed of a maghemite (γ-Fe₂O₃) core and a europium-doped cerium oxide (EuCNP) shell, developed for potential use in cancer theranostics. Using a co-precipitation method, Fe₂O₃–EuCNP core-shell nanoparticles were synthesized and compared against control samples of CNPs, EuCNPs, and Fe₂O₃. A variety of characterization techniques, including UV-Vis spectroscopy, fluorescence spectroscopy, TEM, XRD, XPS, DLS, TGA, and DSC confirmed the successful synthesis of core-shell architecture and europium doping. Moreover, Fe₂O₃–EuCNPs demonstrating strong colloidal …

Fabricating Silver-Ceria Polymer Nanocomposite Scaffolds For Biomedical Therapeutic Applications, Shreya S. Pawar

Honors Undergraduate Theses

Improper healing of bone fractures and limited regeneration of bone following bone tumor resection remain a prevalent complication worldwide. Long-term effects of this include joint instability, limited movement, and arthritis. Bone infections (osteomyelitis), reactive oxygen species (ROS) generation via excessive inflammation, and underlying conditions such as osteoporosis can contribute to suboptimal bone tissue regeneration. ROS accumulation stimulates osteoblast apoptosis, while promoting osteoclast differentiation. These processes inhibit mineralization and osteogenesis. Conventional therapeutics involve the utilization of drugs and bone grafts. However, these approaches pose limitations and can result in subsequent complications. Microbial infections, ROS accumulation, and excessive inflammations are factors that …

Fabrication And Characterization Of Cast Copper Heatsinks For Computer Chip Cooling, John James Recktenwald

Graduate Theses, Dissertations, and Problem Reports (ETD)

Humanity has worked copper for millennia, from primitive tools in prehistory to the wires and cooling solutions facilitating the modern digital age. While high performance fin style heatsinks are commonplace, more complex heatsink geometries in high performance applications are rare due to manufacturing challenges. In this study a casting process was developed to fabricate copper pin fin heatsinks. To assess the performance of heatsinks fabricated using the process three pin fin heatsinks were fabricated, one machined from a commercially manufactured billet, one machined from a cast block, and one cast directly to final shape. Each of the three heatsinks were …

Electro-Mechanical Behavior Of Core-Shell Carbon Grease-Silicone Fibers Fabricated Via Coaxial Direct Ink Writing, Fahrettin Kilic

Graduate Theses, Dissertations, and Problem Reports (ETD)

Highly stretchable strain sensors are essential components in soft electronics, enabling integration of sensing and signal transmission into deformable systems. This thesis explores the fabrication and characterization of coaxial core–shell fibers composed of a conductive carbon grease core and an elastomeric silicone shell. These fibers were produced using coaxial direct ink writing (DIW), a versatile additive manufacturing technique that allows continuous deposition of multi-material filaments. The goal was to achieve mechanically compliant yet electrically stable fibers capable of withstanding large deformations, suitable for applications in wearable electronics and soft robotics.
The printed fibers were systematically examined through mechanical tensile testing, …

Microwave-Assisted Reduction Of Critical Metal Oxides From E-Waste Mixture, Kurundu Shavinka Jayasekera

Graduate Theses, Dissertations, and Problem Reports (ETD)

The efficient recovery of critical metals such as tantalum (Ta), manganese (Mn), gallium (Ga), and indium (In) from electronic waste (e-waste) is essential for resource sustainability and environmental protection. This research uses microwave-assisted treatment to investigate the carbothermal reduction of these four specific metals from their oxides in a simulated e-waste mixture, with carbon black serving as both a microwave coupling and reduction agent. Microwave processing is used specifically because it offers a rapid and energy-efficient alternative to conventional thermal methods, with the benefits of intrinsic heating and selective heating of materials. The first experiments centered on understanding the effects …

Polymeric Nanocomposites-Based Advanced Coatings For Antimicrobial And Antiviral Applications: A Comprehensive Overview, Rachid Amrhar, Jaspal Singh, Mostafa Eesaee, Pascal Carrière, Alireza Saidi, Phuong Nguyen-Tri

Revues de littérature, synthèses de connaissances

The rise in microbial infections and viral outbreaks has accelerated the development of advanced antibacterial and antiviral coating that effectively minimize infection risks. Amidst rising global health concerns due to infectious diseases, these coatings have emerged as vital solutions for surface protection across various settings. This review focuses on the recent development and in-depth analysis includes synthesis process, inactivation mechanism in photoreactive antimicrobial and antiviral bio-coatings. This review comprehensively explores the development of different nanocomposite materials, including polymers based on metal oxide nanoparticles, metal nanoparticles, graphene-based materials, and organic-inorganic composites. Their practicality and compatibility with diverse surfaces such as ceramics, …

Epitaxial Quantum Dot Scintillators With Monolithic Photodetector Integration: Physics, Fabrication And Characterization Of Materials And Devices, Allan Oreave Minns

Electronic Theses & Dissertations (2024 - present)

This dissertation discloses the physics, fabrication, and characterization of high-performance scintillator detectors based on epitaxial InAs quantum dots (QDs) in GaAs. The detector crystals grown include monolithically integrated In_0.35GaAs photodetectors with Al_0.92-0.6In_0.03-0.35Ga_0.05As metamorphic buffer layers (MBL). A device fabrication process was developed for the lithographic patterning, chemical etching, contact metallization and readout integration of materials grown by means of molecular beam epitaxy (MBE) on 3-inch GaAs (001) wafers. Low capacitance integration with readout electronics was achieved through wire bonds to custom printed circuit boards (PCBs) with commercial components.

The relationship between device …

Effect Of Build Orientation On Tensile Properties And Fractography Of Additive Manufactured Inconel 718 Alloy, Ajay Kumar Maurya, Amit Kumar, Swarnambuj Suman

ASEAN Journal on Science and Technology for Development

The additive manufacturing (AM) technique “Direct Metal Laser Sintering (DMLS)” is used to create 3D objects directly from 3D design data. A lightweight and complexity-free part without any expensive tooling can be fabricated easily using this method, but it is still challenging to achieve the desired mechanical strength from AM parts, as the mechanical properties of AM-produced parts vary with orientation, scan strategy, and process parameters. Inconel 718 alloy is most commonly utilized in the aerospace and automotive industries, because of its high resistance to corrosion and excellent mechanical qualities. This work presents a study to investigate the orientation-based mechanical …

Design And Manufacturing Of Multifunctional Piezoelectric Composites, Huan Zhao

Dartmouth College Ph.D Dissertations

Piezoelectric materials possess a unique ability to convert mechanical energy into electrical signals and have broad industrial applications. However, monolithic piezoelectric materials such as piezoceramics and piezopolymers often suffer from inherent trade-offs among mechanical strength, elasticity, and durability. Piezoelectric composites, typically consisting of a polymer matrix with ceramic reinforcements, offer a solution by combining the advantages of each constituent. Nevertheless, maintaining stable mechanical performance in high-temperature environments remains a significant challenge as conventional polymer matrices usually experience structural degradation.

In this thesis, a novel piezoelectric composite is developed using a preceramic polymer (PCP) matrix with barium titanate (BTO) inclusions. PCPs …

Improving The Figure Of Merit In Iron-Vanadium-Aluminium Thermoelectric Alloy System Guided By Computational Modeling, Tao Fang

Dartmouth College Ph.D Dissertations

Thermoelectric materials can convert a thermal gradient to electricity. Currently, commercialized Bi₂Te₃ is brittle and expensive, which restricts the usage of this material. Compared to other thermoelectric materials, Fe₂VAl is cost-effective, stable and more robust mechanically. However, the figure of merit (zT) had been much lower than Bi₂Te₃. In this thesis, our main goal is to improve the figure of merit in Fe₂VAl system guided by computational modeling. We will start the discussion by presenting the Ge doped Fe₂VAl sample with record thermoelectric figure of merit value. …

Characterization And Leaching Feasibility Studies Of Copper Flue Dust For The Recovery Of Main And Trace Metals, Fardis Nakhaei, Marek Locmelis, Lana Alagha, Michael S. Moats, Carlos Eyzaguirre, Cory Smith

Geosciences and Geological and Petroleum Engineering Faculty Research & Creative Works

Although copper smelter dust (CSD) is classified as hazardous waste, it also serves as a valuable secondary resource, offering potential for the recovery of critical elements. In this study, CSD samples were collected from the waste heat boiler (WHB) and electrostatic precipitator (ESP) units connected to the flash smelting furnace at a copper smelter. The representative samples were extensively characterized by particle size, and chemical and mineralogical analyses. Following sample characterization, leaching experiments were performed to evaluate the potential extraction of Cu, Fe, As, Zn, Pb, In, Ga, and Ge from the flue dusts. Distilled water, H2SO4, and HCl were …