Industrial Engineering Commons^™

Convergent Set-Based Design In Integrated Analysis Of Alternatives: Designing Engineered Resilient Systems, Zephan Wright Wade

Graduate Theses and Dissertations

This thesis presents a comprehensive package for understanding and expanding set-based design quantification through the definition and demonstration of Convergent set-based design (SBD). Convergent SBD is a technique developed for the Engineered Resilient Systems program sponsored by the Department of Defense. Convergent SBD contributes a repeatable methodology with the goal of mathematically eliminating inefficient sets. The study of Convergent SBD led to the development of dominance identification criteria equations using comparison of statistical means. The demonstration of Convergent SBD also illustrates the effect of mission resilience in the tradespace and the impact mission resilience has on preference. Finally, Convergent SBD …

An Agent Based Model To Assess Crew Temporal Variability During U.S. Navy Shipboard Operations, Kevin Muhs

Electronic Theses and Dissertations

Understanding the factors that affect human performance variability as well as their temporal impacts is an essential element in fully integrating and designing complex, adaptive environments. This understanding is particularly necessary for high stakes, time-critical routines such as those performed during nuclear reactor, air traffic control, and military operations. Over the last three decades significant efforts have emerged to demonstrate and apply a host of techniques to include Discrete Event Simulation, Bayesian Belief Networks, Neural Networks, and a multitude of existing software applications to provide relevant assessments of human task performance and temporal variability. The objective of this research was …

Quantitative Methods For Select Problems In Facility Location And Facility Logistics, Bin Li

Graduate Theses and Dissertations

This dissertation presented three logistics problems. The first problem is a parallel machine scheduling problems that considers multiple unique characteristics including release dates, due dates, limited machine availability and job splitting. The objective of is to minimize the total amount of time required to complete work. A mixed integer programming model is presented and a heuristic is developed for solving the problem. The second problem extends the first parallel scheduling problem to include two additional practical considerations. The first is a setup time that occurs when warehouse staff change from one type of task to another. The second is a …

Optimal Allocation Of Resources In Reliability Growth, Mohammadhossein Heydari

Graduate Theses and Dissertations

Reliability growth testing seeks to identify and remove failure modes in order to improve system reliability. This dissertation centers around the resource allocation across the components of a multi-component system to maximize system reliability. We summarize this dissertation’s contributions to optimal resource allocation in reliability growth.

Chapter 2 seeks to deploy limited testing resources across the components of a series-parallel system in effort to maximize system reliability under the assumption that each component’s reliability exhibits growth according to an AMSAA model with known parameters. An optimization model for this problem is developed and then extended to consider the allocation of …

Ultrasonic Nondestructive Evaluation Of Metal Additive Manufacturing., Venkata Karthik Nadimpalli

Electronic Theses and Dissertations

Metal Additive Manufacturing (AM) is increasingly being used to make functional components. One of the barriers for AM components to become mainstream is the difficulty to certify them. AM components can have widely different properties based on process parameters. Improving an AM processes requires an understanding of process-structure-property correlations, which can be gathered in-situ and post-process through nondestructive and destructive methods. In this study, two metal AM processes were studied, the first is Ultrasonic Additive Manufacturing (UAM) and the second is Laser Powder Bed Fusion (L-PBF). The typical problems with UAM components are inter-layer and inter-track defects. To improve the …

Multi Self-Adapting Particle Swarm Optimization Algorithm (Msapso)., Gerhard Koch

Electronic Theses and Dissertations

The performance and stability of the Particle Swarm Optimization algorithm depends on parameters that are typically tuned manually or adapted based on knowledge from empirical parameter studies. Such parameter selection is ineffectual when faced with a broad range of problem types, which often hinders the adoption of PSO to real world problems. This dissertation develops a dynamic self-optimization approach for the respective parameters (inertia weight, social and cognition). The effects of self-adaption for the optimal balance between superior performance (convergence) and the robustness (divergence) of the algorithm with regard to both simple and complex benchmark functions is investigated. This work …

Service Drive 2020 - Fine Design, David Sirotinsky, Ling Marshall

Senior Design Project For Engineers

This report explores a cloud network solution for the automotive industry. The project scope was defined with a problem statement. Robust connectivity solutions offered by the OEM manufacturers provide data communication between the customer and the connected car, but lack data communication from the customer to the private franchise dealers. This antiquated business model creates variation in operation from one dealer to the other and creates a challenge to apply a standardized solution. One fundamental requirement is to provide a network solution that can seamlessly integrate into existing hardware, software and process infrastructure.

The project group conducted interviews with two …

Quality Function Deployment Method And Its Application On Wearable Technology Product Development, Mir Salahuddin

LSU Master's Theses

The purpose of this thesis was to investigate consumers and product developer’s expectations of wearable technology products in the context of the Quality Function Deployment (QFD) framework. The specific objectives were to: 1) Explore the quality features that consumers consider most important when purchasing wearable technology product. 2) Explore the technical features product developers consider most important in the development of wearable technology. 3) Identify the technical features that wearable technology product developers need to focus on to meet the customer requirements.

The Qualtrix online survey system was used to collect demographic, quantitative and essay length written responses from participants. …

Ensemble Machine Learning To Predict Family Consent For Organ Donation, Md Ehsan Khan

Graduate Dissertations and Theses

There is ever increasing disparity between number of organs needed for transplantation and numbers available for donation to save lives. As a result, thousands of people die every year waiting for organs. Therefore, it is now more important than ever before to take serious actions to decrease this disparity. One way to bridge gap between organ demand and supply is to increase family consent for organ donation. This research studied the factors associated with family consent. Machine Learning approach had been used in very few literature to understand factors related to family consent. This study uses six Ensemble Machine Learning …

Improving The Truck Driver Job, Kerry Melton

Operations Management Presentations

Freight transportation has increased dramatically over the last 35 years as freight and shipment demand have expanded resulting in truck driver and equipment capacity issues and infrastructure problems. Freight transport tonnage in the U.S. is predominately truck transportation consisting of more than 70% of all freight distribution with a 25% growth expectation over the next 5 years. Within the trucking industry, over-the-road (OTR) truckload transportation consists of 50% of all truck tonnage shipped. Due to high OTR truckload demand, OTR driver capacity issues have plagued the truckload industry for years. Additionally, high OTR driver turnover and poor driver job retention …

Compressed Air Systems Evaluation And Improvement, Lukas Swoboda

Honors Theses

This project was centered on recommending a new air compressor system for the Fluid System Connectors division of Parker Hannifin in Otsego, Michigan. The recommended compressor for the plant is a 250hp variable speed drive Ingersoll Rand Compressor. It is recommended that this compressor, along with two 35hp compressors already purchased by Parker be tied together using an automated system. In addition to the compressor, a flow controller was recommended to be implemented into the system.

Given that leaks are also a problem in the system, it is recommended that the majority of air leaks in the system be fixed …

Ranking Of Human Senses In Relation To Different In-Flight Activities Contributing To The Comfort Experience Of Airplane Passengers, Joyce Bouwens, Suzanne Hiemstra-Van Mastrigt, Peter Vink

International Journal of Aviation, Aeronautics, and Aerospace

Bubb, Bengler, Grünen, and Vollrath (2015) identified six environmental comfort factors and ordered them from most important to least important (smell, light, vibrations, sound, climate and anthropometry). This paper attempts to verify whether this suggested order of comfort-related factors also applies to the expectations of aircraft passengers. For this purpose, two studies were carried out. First, a survey was conducted among 183 aircraft passengers between 19 and 64 years old. In this survey, respondents were asked to rank six comfort factors by selecting the most important factor from 15 pairs of factors (e.g. light versus smell). The respondents indicated anthropometry …

An Analysis Of The Relationship Between Leadership Style And Lean Expressed Through Respect, Proactivity, And Innovative Work Behavior, Reiner Martens

Organization, Information and Learning Sciences ETDs

This dissertation is based on the idea that a leadership style is necessary to implement a lean culture within an organization. This research study employed a systematic literature review, from which a lean leadership model was developed. Based on the two principles of a lean organizational culture, 1. respect for people and 2. continuous improvement, three measurable variables were identified, respect, proactivity, and innovative work behavior. These three variables were connected to the lean leadership model. Leadership styles based on the full range model of leadership were used as independent variable(s). The overarching results of this study were: (1) transformational …

Implementing A Total Productive Maintenance Approach Into An Improvement At S Company, Xiaomeng Sun

Masters Theses & Specialist Projects

The study improved the overall equipment effectiveness (OEE) of machines and processes through the implementation of a total productive maintenance (TPM) approach at Company S over a three-month period. By comparing the OEE of equipment before and after the implementation of autonomous maintenance, this study concluded that autonomous maintenance improves OEE. The target of this study was one general product line at a polytetrafluoroethylene (PTFE) plant. Due to time limitations, the study only applied autonomous maintenance to operational activities. This research involved machine and processes selection, condition assessment, baseline OEE assessment, operator training, execution of autonomous maintenance, and OEE measurement. …

Repeatability Case Study Of The 3d Printer In The School Of Engineering And Applied Science Lab, Naif Faleh S. Albaiji

Masters Theses & Specialist Projects

3DP (three-dimensional printing) technologies have become more than just a tool to help companies with prototyping and designing in the pre-production stage. Some firms have already implemented 3DP technology to produce parts and end-use products. However, there are several challenges and barriers that this technology must overcome to replace traditional manufacturing methods. One of the most significant obstacles associated with 3D printing is its low level of accuracy in variable repeatability when it comes to making separate batches of the same product. There are several arguable reasons behind this variation. Some of the factors that can influence repeatability are the …

Failure Analysis Of Philos Plate Construct Used For Pantalar Arthrodesis Paper Ii-Screws And Fem Simulations, Farah Hamandi, Richard T. Laughlin, Tarun Goswami

Biomedical, Industrial & Human Factors Engineering Faculty Publications

A fractured stainless steel 3.5 mm proximal humerus internal locking system (PHILOS) plate and screws were investigated in this paper. This plate was used for ankle arthrodesis of a 68-year-old female with a right ankle deformity. Both the plate and screws were considered in this investigation. Optical and scanning electron microscopes (SEM) were used to document fracture surface characteristics, such as extensive scratching, plastic deformation, rubbed surfaces, discoloration, and pitting, along with cleavage, secondary cracking, deposits of debris, striations, and dimples. Indications of these features show that the plate failed by corrosion fatigue, however, overloading separated the screw(s) in two …

The Evaluation Of The Integration Of Sustainability In Industrial Engineering Education At Louisiana State University, Kloe’ M. Liner

Honors Capstones

No abstract provided.

A Cognitive Approach To Predicting Academic Success In Computing, Colby Goettel

Theses and Dissertations

This research examines the possible correlations between a computing student's learning preference and their academic success, as well as their overall satisfaction with their major. CS and IT seniors at BYU were surveyed about their learning preferences and satisfaction with their major. The research found that IT students who are more reflective in their learning preference tend to have higher grades in their major. Additionally, it found that student age and their parents' education level were significant players in their academic success. However, there were no correlations found between major satisfaction and academic performance.

Manufacturing Process Simulation – On Its Way To Industrial Application, Dennis Otten, Tobias A. Weber, Jan-Christoph Arent

International Journal of Aviation, Aeronautics, and Aerospace

Manufacturing process simulation (MPS) has become more and more important for aviation and the automobile industry. A highly competitive market requires the use of high performance metals and composite materials in combination with reduced manufacturing cost and time as well as a minimization of the time to market for a new product. However, the use of such materials is expensive and requires sophisticated manufacturing processes. An experience based process and tooling design followed by a lengthy trial-and-error optimization is just not contemporary anymore. Instead, a tooling design process aided by simulation is used more often. This paper provides an overview …

Communication And Biodegradable Packaging Relationship: A Paradigm For Final Disposal, Breno Luiz Ottoni, Rafael Mattos Deus, José Alcides Gobbo Junior, Ângela Maria Grossi De Carvalho, Rosane Aparecida Gomes Battistelle

Journal of Applied Packaging Research

Solid waste generation is estimated to increase from 1.3 billion to 2.2 billion tons by 2025, causing environmental, social, and consequently public health problems. The biggest problem in this regard involves the inadequate disposal of waste, and in emerging countries like Brazil, it is sorted less waste for recycling or composting. In this context, plastic packaging is more complex due to the high polymer composition, as well as low recycling rates. Bioplastics appear as alternatives because they are mostly biodegradable. Given the various functions of packaging and a systematic review of the literature, the aim of this study was to …

Efficient Redundancy Techniques In Cloud And Desktop Grid Systems Using Map/G/C-Type Queues, Srinivas R. Chakravarthy, Alexander Rumyantsev

Industrial & Manufacturing Engineering Publications

Cloud computing is continuing to prove its flexibility and versatility in helping industries and businesses as well as academia as a way of providing needed computing capacity. As an important alternative to cloud computing, desktop grids allow to utilize the idle computer resources of an enterprise/community by means of distributed computing system, providing a more secure and controllable environment with lower operational expenses. Further, both cloud computing and desktop grids are meant to optimize limited resources and at the same time to decrease the expected latency for users. The crucial parameter for optimization both in cloud computing and in desktop …

Sensel Morph: Product Communication Improvement Initiative, Kasper W. Lui-Delange, Samuel Distler, Rafael Paroli

Industrial and Manufacturing Engineering

Sensel is a startup company that recently launched their first product. The Morph is a multi-functional touch interface that interacts with a wide range of software through touching enabled silicon overlays. The support documentation was believed to cause confusion, which is leading to limited sales and increased returns. We focused on the structures of its website and product documentation, which were initially developed without end user testing. Our team explored Sensel’s current state to develop two multiphase design alternatives. These designs provide multiple user-facing testing frameworks as well as determine the root-cause of the Morph’s current communication issues. The designs …

Improving Warehouse Capacity For Synergy Manufacturing, Brian Garcia

Industrial and Manufacturing Engineering

This report aims to aid Synergy Manufacturing (a well-recognized producer of high-performance components for off-roading vehicles) to improve in-house production capacity in wake of an expanded facility space and substantial increase in the number of current available products over the span of a few years. Current warehouse issues include struggling to meet demand, high inventory, and an unsafe overcrowding of WIP on the floor space. The steps taken to resolve these issues are to collect setup times, operational times, total process times, machine tool usage, and flow process from a selected group of five high-demand items from Synergy Manufacturing’s current …

Building A Database For A Startup: Boltabout, Danielle Tran

Industrial and Manufacturing Engineering

BoltAbout is a young start-up based out of San Luis Obispo, CA. Their primary business is renting out bikes via monthly-subscription with the opportunity to lease to own. BoltAbout has seen great success over the past 2 years and is looking to expand. The company currently has 200 bikes, but the demand is far outweighing the supply. The CEO of BoltAbout hopes to grow to grow the company’s inventory to 500 bikes by the end of 2017 and 1500 by the end of the school year. As the company continues to expand, it will need to be able to accurately …

Crystal Engineering Manufacturing Facility Analysis, Maximiliano Cortes, Eric Dustin Kornrumpf, Sthefano Alvarado

Industrial and Manufacturing Engineering

This report will encompass a two-quarter long senior project effort to provide a recommendation for the client, Crystal Engineering. Crystal Engineering is currently in the process of introducing three new products, one now and two within the next six months. However, their existing lines already occupy the available production space and as a result, they are unable to determine how to effectively incorporate new production lines within the facility. Therefore, the main objectives of this project were to deliver several facility redesign layouts backed by a holistic justification for each. The formulation of the facility redesign layouts incorporated several industrial …

Student Shop Access And Inventory Control In The College Of Architecture And Environmental Design Shops, Ryan Raj Mattel, Chris Steven Chen, Kevin Michael Gallagher

Industrial and Manufacturing Engineering

The Cal Poly College of Architecture and Environmental Design shops, directed by David Kempken, give the opportunity for thousands of students to use the “Learn By Doing” philosophy and operate various machinery, tooling, and devices to complete projects inside and outside of the classroom. These students are able to check out tools and machinery to complete these projects on a weekly basis. This report will discuss the complexities and shortcomings of the current database system, FileMaker Pro, that is used for these transactions. The report will furthermore discuss the design and methodology of replacing this system with an improved integrated …

Reducing Same Day Missed Appointments, Lucas Madison, Tyler Moore, Jolani Chun-Moy

Industrial and Manufacturing Engineering

Radiology Associates (RA) is a diagnostic imaging center that offers high-quality, digital medical imaging and interventional radiology services for patients, physicians and healthcare organizations across the Central Coast. They are an ongoing problem that involves a considerable portion of their patients not showing up for their appointments Our project aims to reduce same day missed appointments at Radiology Associates. Radiology Associates currently has a no-show rate of 13.48%. They lose approximately $240 for every same day missed appointment. Our goal was to find new ways to reduce their no-show rate to 8%. Based on our calculations, Radiology Associates could save …

Subjectivity In Failure Mode Effects Analysis (Fmea) Severity Classification Within A Reliability Centered Maintenance (Rcm) Context, Marc Banghart, Kari Babski-Reeves, Linkan Bian, Lesley Strawderman

International Journal of Aviation, Aeronautics, and Aerospace

This research paper investigated subjectivity in the severity rating of failure modes within a risk analysis process. Although several risk analysis processes can be utilized, the study considered the application of Failure Modes Effects Analysis (FMEA) or Failure Modes Effects and Criticality Analysis (FMECA) due to its common use within the Aerospace Industry. The study investigated both differences in severity selection given varying amounts of experience as well as any association between severity selection and the provided input information. The main goal of the research was to investigate the impact of data quality on severity selection and to identify factors …

Assessment And Comparison Of Aviation Manufacturing Industries Throughout Mexico And Brazil, Omar E. Morsi, Kelly A. Whealan-George, Aaron D. Clevenger

International Journal of Aviation, Aeronautics, and Aerospace

This literature review serves to provide insight and understanding in regards to the evolving aviation manufacturing industry throughout the globe and more specifically, Mexico and Brazil. Increased demand for aircraft units both in the commercial and private sectors have led to unprecedented expansions in aircraft manufacturing across the industry. In order to illuminate certain potentials and current growth levels of such industries, this review will delve into an array of information and specifications in regards to economic, political, and cultural influences throughout both Mexican and Brazilian markets respectively. In conclusion, the review will identify the transformation of an aviation manufacturing …

Benchmarking Environmental Efficiency Of Ports Using Data Mining And Rdea: The Case Of A U.S. Container Ports, Yong Shin Park, N. Muhammad Aslaam Mohamed Abdul Ghani, Fesseha Gebremikael, Gokhan Egilmez

Mechanical and Industrial Engineering Faculty Publications

This study provides step-wise benchmarking practices of each port to enhance the environmental performance using a joint application of the data-mining technique referred to as Kohonen’s self-organizing map (KSOM) and recursive data envelopment analysis (RDEA) to address the limitation of the conventional data envelopment analysis. A sample of 20 container ports in the U.S.A. were selected, and data on input variables (number of quay crane, acres, berth and depth) and output variables (number of calls, throughput and deadweight tonnage, and CO2 emissions) are used for data analysis. Among the selected samples, eight container ports are found to be environmentally inefficient. …