Industrial Engineering Commons^™

Case Studies: In-Situ Rebuilding Of Damaged Rope Drum Shafts Of Ssg Crane And The Repair Of Circumferential Crack Of Cement Kiln By Welding, Joseph Runyoro

Tanzania Journal of Engineering and Technology (TJET)

Material failures in engineering are characterized by unwanted downtime of equipment and require the application of sound engineering principles to rectify the problem so that it does not reoccur. The most widely method for repairing damaged steel structures such as rope drum shaft or cracked cement kiln is by Manual metal arc welding. The equipment mentioned have their main importance that, when they are broken down, they cost a lot of money in lost revenue and affects a lot of people in terms of business and livelihood. The nominal diameter (DN) 240 rope drum shaft was damaged when the roller …

A Systemic Framework For Implementation Of Tqm Programmes, Emanuel Mjema

Tanzania Journal of Engineering and Technology (TJET)

The purpose of this paper is to present a systemic framework for implementation of TQM program in a manufacturing organisation that produces motor vehicle components in Port Elizabeth - South Africa. The approach used included conceptualisation of the systemic framework and then involvement of the stakeholders in adding scenarios to be considered in the design and implementing the framework in the real field. The findings obtained during the implementation of the systemic framework established that reduction of scrap rate, reduction of production costs, reduction of cycle time and employee motivation could be achieved through the implementation of a Systemic Framework …

Calibration Of Hdm-4 For Use In Pavement Management Systems (Pms), Nurdin Mushule

Tanzania Journal of Engineering and Technology (TJET)

One of major problems of road management in developing countries is the lack of decision making tools for preparing road maintenance programmes. This results in poor resource allocation and poor utilisation of existing assets. Pavement management systems (PMS) have been developed around the world in order to assist with the pavement management process in a co-ordinated and systematic manner. Some developed countries have derived pavement performance models that are suited to local conditions by setting up long term pavement performance studies. Conversely, most developing countries do not have the resources required to set up similar large-scale field experiments. However, validation …

Analysis And Selection Of New Rental Paintball Masks For Gladiator Paintball Park, Geoff Wakefield

Industrial and Manufacturing Engineering

This project is designed to select new rental paintball masks for Gladiator Paintball Park. The currently used rental masks are worn down and need replacement. Criteria for new rental masks are examined and include customer preferences, owner's constraints, and time studies. Candidate masks were found by asking customers what they like in rental masks, interviewing other paintball field owners, and referring to the online paintball community. Three candidate masks were found, the V-Force Vantage, JT Alpha, and Kingman java paintball masks. These masks were compared to the currently used rental masks, the V-Force Armor. Customers were surveyed to find out …

Acs Custom Creation's New Business And Assembly Operations, Kent Christensen

Industrial and Manufacturing Engineering

ACS Custom Creations had assembly and business operations that wasted time and wasted money. The objective of the project is to improve and implement ACS Custom Creations business and manufacturing operations. The proposed assembly process involves the rearranging of the bottlenecked steps to eliminate constraints. The assembly workstations were also redesigned to reduce cycle time. With the improvement of the new assembly and business operations, ACS is poised to grow into a bigger company. Financial Statements were created to improve visibility of the company’s historical data. These financial statements include an income statement, balance sheet, and a cash flow statement. …

Solder Qwik Pentm, Katherine E. Robbins

Industrial and Manufacturing Engineering

Electronics soldering is a technique used frequently in the manufacturing of Printed

Circuit Boards (PCB) to attach small electronic parts or wires together. Often times

the need to remove a solder joint arises; this is known as desoldering. Solder wick,

fine braided copper wire infused with rosin, is one of the most effective ways to

desolder because it results in the cleanest joints. Currently using solder wick

involves several time consuming and somewhat awkward steps. This report will

cover the process behind designing, manufacturing, and testing a new ergonomic,

dispenser for solder wick that can be used with one hand. …

Effectiveness Of Team-Building And Teamwork In Real And Virtual Worlds, Rachana Ranade

All Theses

Given the increasing importance of globalization and collaboration, this research investigates the possibility of performing team-building training for globally dispersed teams using the capabilities of the virtual world Second Life. Three meeting conditions, the 3D virtual world Second Life, a combination of face-to-face and Second Life and face-to-face were evaluated. Thirty randomly assigned 3 person teams performed an ice-breaker session and then a team-building activity in each meeting condition. Four dependent variables were measured: task completion time; quality of task performance; the subjective satisfaction with the process based on group cohesiveness, perception of the process and satisfaction with the outcome; …

Using Electronic Faculty Course Portfolios To Showcase Classroom Practices And Student Learning, Paul Savory, Amy M. Goodburn

Department of Industrial and Management Systems Engineering: Faculty Publications

Faculty course portfolios are a valuable medium for documenting and making visible the serious intellectual work of teaching. Developing a faculty course portfolio follows the same process one uses to explore a research question. Faculty members inquire, analyze, and document their teaching practices and the resulting student learning and then make the results accessible for use, review, and assessment by one’s peers. In this article, we introduce four types of electronic course portfolios that sponsor different forms of inquiry into student learning. We highlight the major components of each type, offer advice in developing them, and share examples of each. …

A Logistic Regression Model To Predict Incident Severity Using The Human Factors Analysis And Classification System, Hrishikesh Kavade

All Theses

The Human Factors Analysis and Classification System (HFACS) is used to help identify causal factors that lead to human error. The framework has been used in a variety of industries to identify leading contributing factors of unsafe events, such as accidents, incidents and near misses. While traditional application of the HFACS framework to safety outcomes has allowed evaluators to identify leading causal issues based on frequency, little has been done to gain a more comprehensive view of the system's total risk. This work utilizes the concept of event severity along with the HFACS framework to help better identify target areas …

Thermoelastic Behavior Of A Small Bearing Cage, Eric Planting

All Theses

The full field non contact measurement of objects undergoing testing is one of interest for manufacturers of parts which are graded on their longevity. Unfortunately, for homogenous small parts with irregular geometries, such as bearing cages, the solution for testing is typically to use only a FEA model and compliment the testing of the model with simply cyclically loading the sample until failure. To better understand the stresses and behavior of a small object Thermoelasticity can be employed in order to see in a full field technique what stress patterns exist and their correlation to a FEA model.
The FEA …

A Particle Swarm Optimization Using Random Keys For Flexible Flow Shop Scheduling Problem With Sequence Dependent Setup Times, Vinodh Sankaran

All Theses

In this research, a particle swarm optimization algorithm (PSO) using random keys is developed to schedule flexible flow lines with sequence dependent setup times to minimize makespan. The flexible flow line scheduling problem is a branch of production scheduling and is found in industries such as printed circuit board and automobile manufacturing. It is well known that this problem is NP-hard. For this reason, we approach the problem by implementing a particle swarm optimization (PSO), a metaheuristic which is inspired by the motion of a flock of birds or a school of fish searching for food. The proposed PSO has …

Simpler Packaging, Tomiko Oden

Graphic Communication

This project explains how product packaging is become more "green", and thus more simple. Packaging needs to go beyond just simplifying materials and graphics - it needs to create a simpler process in order to reduce wasted time, energy, and resources.

An Investigation On The Use And Flexibility Of Genetic Algorithms For Logistic Regression, Sara Yoder

All Dissertations

Social scientists and other users of large data sets often desire a model to predict the probability that some condition exists, such as the probability that a person has diabetes or that a credit card transaction will be fraudulent. In general, this can be done by data mining techniques, which allow multiple records of data composed of numerous independent variables and one dependent variable to be examined in a statistical fashion to make a predictive model. One particular technique used is logistic regression. Logistic regression forms a predictive model based on a set of independent variables by assigning coefficients to …

Human Error In Mining: A Multivariable Analysis Of Mining Accidents/Incidents In Queensland, Australia And The United States Of America Using The Human Factors Analysis And Classification System Framework, Jessica Patterson

All Dissertations

Historically, mining has been viewed as an inherently high-risk industry. Nevertheless, the introduction of new technology and a heightened concern for safety has yielded marked reductions in accident and injury rates over the last several decades. In an effort to further reduce these rates, the human factors associated with incidents/accidents need to be addressed. A modified version of the Human Factors Classification and Analysis System (HFCAS-MI) was used to analyze lost time accidents and high-potential incidents from across Queensland, Australia and fatal accidents from the United States of America (USA) to identify human factor trends and system deficiencies within mining. …

A Scanpath Comparison Of The Salient Features Of Weather Among General Aviation Pilots Based On Training And Experience, Michael Sawyer

All Dissertations

Over the last 20 years the number of annual accidents in general aviation has seen a steady decline. The annual number of fatal accidents, however, has remained relatively stable. Adverse weather is consistently cited as a leading cause of fatal accidents in general aviation; weather accidents have a fatality rate nearly four times that of other general aviation accidents. Reviews of accident data reveal that often these accidents occur when inexperienced pilots who are certified only for visual flight rules flight continue into adverse weather. The Situation Assessment Hypothesis suggests these accidents occur when pilots fail to accurately recognize weather …

Leed Certification Workbook For Eco-Charrette Process Improvement At The Boeing Company, Wesley R. Fromm

Industrial and Manufacturing Engineering

Companies across the globe are greening their portfolios. In an effort to define green construction, the United States Green Building Coalition (USGBC) has developed Leadership in Energy and Environmental Design (LEED) Certification. LEED provides a means for measurement and accountability in sustainable design. However, the volume of information to be processed when considering a building's candidacy is daunting. The LEED Certification Workbook for Eco-Charrette Process Improvement at the Boeing Company takes on this task. By utilizing observations from Boeing's Shared Services Group in Seal Beach, California, the designed solution meets the requirements for an effective gathering of stakeholders in the …

Course Portfolio - Discrete Event Simulation, Paul Savory

Department of Industrial and Management Systems Engineering: Faculty Publications

This course portfolio, written by Dr. Paul Savory, provides an overview of his Discrete Event Simulation course at the University of Nebraska-Lincoln. It offers an overview of the course goals, a summary of the classroom activities for achieving them, and a detailed assessment of student learning. He highlights his introduction of the simul8 programming environment to his students. In addition to exploring his students’ learning, Dr. Savory also explores different approaches for documenting his teaching by including multimedia clips (video and audio), uses graphs, uses color, and incorporates images. The resulting portfolio is one that can be reviewed, shared, and …

Optimisation Methods In Supply Chain Applications: A Review, Amr Arisha, Waleed Abo Hamad

Conference papers

The competitiveness and dynamic nature of today’s marketplace is due to rapid advances in information technology, short product life cycles and the continuing trend in global outsourcing. Managing the resulting supply chain networks effectively is a complex and challenging task which is imputable to high level of uncertainty in supply-demand, conflict objectives, vagueness of information, numerous decision variables and constraints. With such level of complexity in the environment, supply chain optimisation has a potential to make a significant contribution to resolve the challenges. In this paper, a literature review – based on more than one hundred peer-reviewed articles – of …

Effects Of Meeting Spaces On The Performance Of A Concept Selection Task By Engineering Design Teams, Necmettin Ozkan

All Theses

Given the increasing importance of collaboration and the resulting use of virtual tools, this research investigates the performance of engineering design teams using a concept selection task in three meeting spaces, face-to-face, 2D online and 3D virtual. Cisco's WebEx and Sun Microsystems' Wonderland were used as the 2D online meeting space and the 3D virtual environment, respectively. Twenty-four two-person design teams were formed and randomly assigned to the meeting spaces. Eight teams performed a cell-phone concept selection task in each meeting space. Four dependent variables were measured: task completion time, team satisfaction, self-evaluated quality and expert-evaluated quality. Following data collection, …

Drop Impact Reliability Of Edge-Bonded Lead-Free Chip Scale Packages, Andrew Farris, Jianbiao Pan, Albert Liddicoat, Michael Krist, Nicholas Vickers, Brian J. Toleno, Dan Maslyk, Dongkai Shangguan, Jasbir Bath, Dennis Willie, David A. Geiger

Industrial and Manufacturing Engineering

This paper presents the drop test reliability results for edge-bonded 0.5 mm pitch lead-free chip scale packages (CSPs) on a standard JEDEC drop reliability test board. The test boards were subjected to drop tests at several impact pulses, including a peak acceleration of 900 Gs with a pulse duration of 0.7 ms, a peak acceleration of 1500 Gs with a pulse duration of 0.5 ms, and a peak acceleration of 2900 Gs with a pulse duration of 0.3 ms. A high-speed dynamic resistance measurement system was used to monitor the failure of the solder joints. Two edge-bond materials used in …

A Study Of Decision Analysis Methods In Aerospace Technology Assessments, Sharon Monica Jones

Engineering Management & Systems Engineering Theses & Dissertations

Managers of aerospace technology programs and projects are faced with the challenge of making technology portfolio decisions under conditions of limited data, rapidly changing macro level factors and organizational uncertainties. To help make these technology investment decisions, some aerospace managers and analysts have used techniques from the field of decision analysis. In addition, there have been a limited number of research studies of real decision problems.

This dissertation presents the results of a non-experimental examination of the use of decision analysis methods for the assessment of aerospace technology portfolios. A web-based survey instrument was developed based on the results of …

An Analytical Framework And Model Formulation For Measuring Risk In Engineering Enterprise Systems: A Capability Portfolio Perspective, Paul Raphael Garvey

Engineering Management & Systems Engineering Theses & Dissertations

This work formulates an analytical framework and computational model for assessing risk in engineering enterprise systems. It addresses the engineering management problem of how to represent, model, and measure risk in large-scale, complex systems engineered to function in enterprise-wide environments.

The research in this dissertation extends current practice in the management of risk for traditional systems and creates new constructs and protocols for the management of risk in engineering large-scale, complex, and highly networked enterprise systems. This work advances engineering management theory and analytic practice as applied to the measurement and management of risk for enterprise systems engineered within capability …

Reconciling Discontinuities And Disruptions: The Construction Of An Integrated Typology, David Jeffery Kern

Engineering Management & Systems Engineering Theses & Dissertations

Radical innovations are often characterized by a rapid shift from one dominant design to another. The theories of discontinuous and disruptive innovation present two important and independent explanations for why these shifts occur. This research tests the usefulness of combining these two theories into a single integrated typology. First, a typology is constructed that classifies shifts in dominant designs according to the theories of discontinuous and disruptive innovation. Next, the usefulness of this typology is tested with a taxonomy derived from 100 randomly selected shifts in dominant designs from across a broad range of industries. This research reconciles the theories …

Optimizing Replenishment Order Quantities In Uncoordinated Supply Chains, Atipol Kanchanapiboon

Dissertations

Many modern supply chains can be described as a series of uncoordinated suppliers. That is each supplier establishes their individual inventory and production policies on both the input and output sides. In these supply links there is minimal coordination between suppliers, and typically only prices and delivery guarantees are contracted. As a consequence, the inventory behavior and associated costs do not exhibit standard patterns. This makes it difficult to model and optimize these chains using classical inventory models. The common approach, therefore, for evaluating uncoordinated supply chains is to use Supply Chain Analytics software. These retrieve operational data from Enterprise …

Distribution Tridimensionnelle De La Lumière Dans Une Strucutre De Tête D’Adulte Dérivée D’Un Acte Irm: Approche Par La Méthode De Monte Carlo, Chemseddine Mansouri, Jean-Pierre L'Huillier, Nasser H. Kashou

Biomedical, Industrial & Human Factors Engineering Faculty Publications

No abstract provided.

Design Of A Multi-Echelon Global Supply Chain Network With Microsoftå¨ Excel Premium Solver Plataform, Wilder Ferreira

All Theses

I designed a global supply chain distribution model of one single product, with the objective of minimizing the costs of transportation, handling materials, duties and tariffs, production, and fixed infrastructure. The distribution network has a combination of manufacturing facilities (fixed and to-be-determined), warehouses (to-be-determined), distribution centers (to-be-determined), and customer zones at fixed locations. This network design is similar to the mathematical mixed-integer linear model from Tsiakis, Shah and Pantelides (2001). This model has been implemented in Microsoft Excel, using the Standard Simplex method from Frontline, Inc. This model optimizes the number of facilities worldwide (multi-echelon) along with the flow of …

Development Of The Integrated Censored Robust-Tolerance Engineering Design Systems Via Improved Response Surface Modeling, Abdul-Baasit Shaibu

All Dissertations

In this dissertation, we intend to integrate censoring into robust-tolerance engineering using improved dual response surface modeling. This is perhaps the first attempt in the quality control literature. In the literature, response surface models have largely been restricted to second order (or quadratic) models and robust-tolerance designs have been restricted to situations involving complete observations. We intend to show that higher order response surface models can be more powerful in terms of prediction ability, and are therefore more reliable than the preferred quadratic models in the general context of robust design. We will also consider formulating robust and tolerance designs …

Investigating The Relationship Between An It Project Manager's Emotional Intelligence And The Customer's Perception Of Success, William Jacob Lamarsh Ii

Engineering Management & Systems Engineering Theses & Dissertations

This research focuses on the intersections of Project Management, Information Technology (IT), and Emotional Intelligence. The Project Management Institute (PMI) created the Project Management Professional (PMP) certification, which is one of the most highly regarded and sought after professional certifications (Project Management Institute 2005, p. 15-18). This certification acknowledges the holder as a knowledgeable practitioner in Project Management. The purpose behind Project Management is to obtain requirements, sometimes fluid at best, and develop solutions that are traceable by schedule and cost controls. This approach allows a Project Manager to monitor and control the project through successful completion. However, the PMI …

Teaming Multi-Level Classes On Industry Projects, Lizabeth Schlemer, Jose Macedo

Industrial and Manufacturing Engineering

For the past few years we experimented with teaming students from a sophomore-level class and a senior-level class to work on industry projects. The classes are “work design” and “facilities design.” Projects are selected to require the application of knowledge from both disciplines. In addition, the projects are selected from small local companies. The intent of this paper is to describe the benefits and difficulties associated with this methodology. While specific classes in this experience are typical of an industrial engineering curriculum, the lessons learned and benefits could translate to other disciplines.

Optimization Of Engineering Tolerance Design Using Revised Loss Functions, Jeh-Nan Pan, Jianbiao Pan

Industrial and Manufacturing Engineering

Engineering tolerance design plays an important role in modern manufacturing. Both symmetric and asymmetric tolerances are common in many manufacturing processes. Recently, various revised loss functions have been proposed for overcoming the drawbacks of Taguchi's loss function. In this article, Kapur's economic tolerance design model is modified and the economic specification limits for both symmetric and asymmetric losses are established. Three different loss functions are compared in the optimal symmetric and asymmetric tolerance design: a revised Taguchi quadratic loss function, an inverted normal loss function and a revised inverted normal loss function. The relationships among the three loss functions and …