Industrial Engineering Commons^™

Analysis Of Factors Enabling Organisational Governance Maturity For The Technical Audit Function In Tanzania, George C. Haule

Tanzania Journal of Engineering and Technology (TJET)

The study aimed to identify key factors contributing to Organisational Governance Maturity (OGM) of the Technical Audit Functions (TAF) in Tanzania.  The study employed a sequential approach as a research design.  The first step was to collect and analyse literature studies to identify factors enabling the OGM of the TAF.  Next, a questionnaire was administered to one hundred twenty-eight (128) respondents from seven (7) TAFs to rank the key enabling factors that were identified from the literature that influence the OGM of TAF in Tanzania.  Using data from a questionnaire administered to 128 respondents, a two-step strategy was employed to …

Towards Metrology 4.0 In Developing Countries’ Manufacturing Industries, Jailos Nzumile

Tanzania Journal of Engineering and Technology (TJET)

A systematic literature review was conducted to unveil the status of the digital transformation of metrology in developing countries, as they are lagging in utilising fourth industrial revolution (IR4.0) technologies to transform manufacturing industries. A PRISMA technique was employed using various keywords to identify, screen, and select the relevant literature. Forty publications were selected for the review, mainly discussing IR 4.0 technologies in metrological operations. The results indicate that the digital transformation of metrology has yet to be initiated in developing countries. However, the employment of IR4.0 technologies in advancing metrological operations in manufacturing industries is mostly discussed in the …

Effects Of Cutting Conditions On Tool Temperature And Material Removal Rate In Turning Operations, Simon I. Marandu

Tanzania Journal of Engineering and Technology (TJET)

Cutting conditions in manufacturing processes have effects on tool temperature and material removal rate. The objective of this study was to investigate the effects of cutting conditions namely spindle speed, feed rate, depth of cut and tool nose radius on tool temperature and material removal rate in turning operations. A total of 81 experiments were conducted to measure tool temperature and material removal rate in order to determine the effects of cutting conditions on tool temperature and material removal rate using ANOVA and regression analysis. The results show that tool nose radius, depth of cut, and spindle speed are significant …

Potential Use Of Pump As Turbine Coupled To Self-Excited Induction Generator For Micro-Hydro Cooking And Cooling Applications, Emanuel J. Nyirenda

Tanzania Journal of Engineering and Technology (TJET)

Clean cooking and efficient cooling in developing countries have recently become areas of great focus. Further, the environmental impact of flooding in high-capacity hydroelectric plants has become a major concern. As a result, there is growing emphasis on developing sustainable and decentralized energy solutions, focusing on the potential of micro-hydro systems, especially in rural and remote areas. Although there are several alternative energy generation methods, their application is not straightforward. One of the latest technologies under research is using pumps as turbines coupled to an induction generator. This paper explores through a rigorous experimental approach the possibility of using a …

Data-Driven Dynamic Decision-Making Using Discrete Optimization And Supervised Machine Learning, Navid Rashedi

Dartmouth College Ph.D Dissertations

In recent years, the operations research community has developed data-driven optimization techniques to solve complex combinatorial problems with the aid of machine learning. This thesis contributes to these efforts by combining machine learning with optimization to expedite online decision-making, with applications in transportation and healthcare.

In the domain of airline operations recovery, the focus is on the aircraft recovery process—repairing disrupted schedules by minimizing overall disruption costs. Traditional exact methods are too time-consuming, while heuristic approaches often yield poor solution quality and lack generalizability across varying formulations. To address these challenges, this research employs supervised machine learning to identify near-optimal …

Application Of Artificial Neural Network Models For Predicting Diesel And Petrol Prices In The Geographically Sparsed Regions In Tanzania, John M. Kafuku

Tanzania Journal of Engineering and Technology (TJET)

Fuel consumption in Tanzania, mainly diesel and petrol, accounts for 82 percent of the energy consumption in the country, with significant price volatility affecting market stability, availability of fuel, and investment decisions. This study uses an artificial neural network (ANN) with a backpropagating algorithm to predict fuel prices in four regions of Tanzania. Key input parameters include the currency inflation rate (CIR), the petrol fuel inventory (PFI), the diesel fuel inventory (DFI), and the fuel transport costs (FTC). The study selected the 6-10-10-2 ANN structures for Sumbawanga-Rukwa, Mpanda-Katavi, and Mbeya-Mbeya as well as 6-10-9-2 for the Songea-Ruvuma region. The results …

Factors Affecting Adoption Of Industry 4.0 Predictive Maintenance By Manufacturing Industries: Tanzania Food And Beverage Manufacturing Industries, Fred E. Peter

Tanzania Journal of Engineering and Technology (TJET)

Industry 4.0 has increasingly become a focal point of scholarly inquiry. Nonetheless, there remains a noticeable lack of comprehensive research on the diverse and systematic factors that influence the adoption of Industry 4.0 Predictive Maintenance (PdM 4.0) in manufacturing sectors within developing regions, particularly in East Africa. This study seeks to bridge this research gap by investigating the key determinants affecting the actual implementation of PdM 4.0 in Tanzania’s food and beverage manufacturing industries. To achieve this objective, a mixed-methods research design was adopted, combining both qualitative and quantitative approaches. Qualitative data were obtained through in-depth interviews with ten industry …

Cellulose Recovery From Waste Denim Fabrics Through Indigo Vat Dye Reduction And Spandex Dissolution, Tito N. Venance

Tanzania Journal of Engineering and Technology (TJET)

This study addresses environmental conservation by tackling end-of-life management for post-consumer denim garments through the recycling of cotton fibres from waste denim. The purification process involved dithionite reduction of vat dyes in the presence of an alkali followed by selective dissolution of spandex using N,N-dimethylformamide (DMF). Optimal conditions for dye removal were determined at 90°C for 120 minutes with sodium hydroxide at 25 g/L, sodium dithionite at 6 g/L and PVP at 4.5 g/L, while spandex extraction was achieved using a 5% DMF solution at 70°C for 4 hours. Ultraviolet (UV)-vis spectrophotometric analysis indicated a significant increase in whiteness (DL*). …

Assessment Of The Factors Affecting The National Ict Broadband Backbone (Nictbb) Systems Restoration Time, Victoria Mahabi

Tanzania Journal of Engineering and Technology (TJET)

This study investigates the factors affecting the prolonged system restoration time when national ICT broadband backbone (NICTBB) services are affected by breakdown incidents. NICTBB is the government-owned backbone infrastructure constructed nationally by the Republic of Tanzania to increase the usage of ICT for equitable and sustainable socio-economic development and accelerate poverty reduction. This study utilised a mixture of exploratory and descriptive study approaches. The sample size determination was executed using purposing and simple random sampling, thus involving 289 respondents. The data reliability test was undertaken. It was followed by factor analysis, analysis of variances (ANOVA), linear regression analysis, and confirmed …

Lean Manufacturing Practices In Tanzania: Exploring Awareness, Training And Capital Investment, Francis D. Sinkamba

Tanzania Journal of Engineering and Technology (TJET)

With the growing competition among industries in the world, manufacturing industries are now forced to adopt the Lean Manufacturing philosophy to improve their competitive abilities. The adoption of the philosophy is very low in developing countries such as Tanzania, as is demonstrated with 1% of publications and the lack of knowledge and capital for Lean Manufacturing implementation causes this. Furthermore, the contribution of the sector to the Gross Domestic Product in Tanzania is low and stands at 8.4%. The study wants to bridge the gap in training, capital and awareness of Lean Manufacturing in Tanzania. Survey and purposive sampling techniques …

Assessment Of Risk Factors Related To Body Pain Complaints In Tanzania Construction Industry, Fatma K. Mohamed

Tanzania Journal of Engineering and Technology (TJET)

The construction industry is associated with risks that can result in musculoskeletal diseases. Although young male workers who are presumed to be healthy dominate the industry in Tanzania, body pain complaints have been widely reported. The aim of this study is to assess the prevalence and causes of body pains in workers. A cross-sectional study involving 396 workers was conducted. A chi square test was used for testing association of independent categorical variables and binary logistic regression analysis was used to determine predictors for body pain complaints. The results show that all study participants complained of at least one form …

Production Of Biofertilizer From Fruit And Garden Waste, Neema Msuya

Tanzania Journal of Engineering and Technology (TJET)

The project focused on the production of bio-fertilizer from fruit and garden waste, with a specific emphasis on utilizing pineapple tops in the composting process. The objective was to produce and assess the properties of the bio fertilizer obtained from this process and evaluate its potential application in agriculture. In this study, the composting process was done in a 0.7 m long, 0.85 wide and 1.1 m high vessel, and 0.238 m3 pineapple top wastes, resulting in 0.35 m3 of biofertilizer. The bio fertilizer produced exhibited favorable characteristics, including a moisture content of 36%, pH of 7.1, and a total …

Designing And Manufacturing Of Vegetable Slicing Machine, Juma Nuhu Msuya

Tanzania Journal of Engineering and Technology (TJET)

Agro-processing industry is faced with a challenge of slicing of vegetables for immediate consumption. This stems from the fact that the traditional slicing methods use bare hands, and knives. This method is faced with shortcomings of inefficiency, poor hygiene, and significant dangers to injury. If vegetables are not sliced, their drying takes longer, may possibly be spoiled, and cannot be stored for future uses. Therefore, this paper strives to design a vegetable slicing machine to increase the efficiency of the drying process as a post-processing step. The study employed a Pugh’s design model to design the machine and manufacture it. …

The Fourth Industrial Revolution: Opportunities And Challenges To The Future Of Mechanical Engineering, Ulingeta O.L. Mbamba

Tanzania Journal of Engineering and Technology (TJET)

This paper provides a conceptual overview of the developments of the Fourth Industrial Revolution (4IR) and derives challenges and opportunities for the future of the mechanical engineering profession. The paper broadly defines 4IR as the fusion of technologies and interaction across physical, digital and biological aspects, while defining mechanical engineering as "a multi-faceted discipline that encompasses the teaching, practice and guidance of others in the development and application of scientific principles to mechanical systems". The paper looks specifically at developments in the Internet of Things (IoT), blockchain technology, robotics, Big Data analytics, biotechnology, nanotechnology, 3D printing and artificial intelligence and …

Production Of Paper Pulp Using Sisal Fiber Waste From Sisal Spinning Processes, Ekael Mbise

Tanzania Journal of Engineering and Technology (TJET)

Disposal of large volumes of textile waste is an escalating problem for textile industries. Sisal spinning industry is the one of the textile industries releasing large volumes of textile waste in the landfills. The rising costs, and reduction of available space together with increasing stringent environmental measures are making burying and land filling of textile waste, a declining option. This study therefore explores recycling options where the potential of using sisal fiber waste produced during sisal spinning processes as raw materials for the production of paper pulp was investigated. Sampling was done at 21stCentury Holdings Limited allocated at Chang’ombe industrial …

Assessment Of Energy Efficiency In Beverage Industry, Mahamudu H. Mtebwa

Tanzania Journal of Engineering and Technology (TJET)

The brewery industry has a significant contribution to the national income. However, it is also associated with energy intensive processes and pollution. In this work, the energy efficiency assessment of the largest brewery in Tanzania i.e., Tanzania Breweries Limited has been conducted. Energy consumption analysis was conducted according to IEEE SA 739 1995. Important parameters used to assess brewery energy efficiency were boiler efficiency and losses, equipment energy productivity as well as load factor. It was found that the main energy consumers are packaging (54.63%), brewing (29.30%) and utilities (15.17%). More importantly, it was found that about 68% of the …

A Model For Sustainable Adoption Of Solar Photovoltaic Technology In Tanzania, Joseph Kihedu

Tanzania Journal of Engineering and Technology (TJET)

The aim of the study was to develop a sustainable model for enhancement of the solar PV technology adoption in Tanzania. The model was developed based on the identified barriers that hinder the adoption of solar PV technology and adopted the best strategies from successful projects. Further, the drivers and activities were developed based on selected best strategies from successful projects. The identified barriers to the adoption of solar PV technology, which are grouped into five associated categories and their significances, are lack of access to finance (32%), non-enforcement of policy and regulation (31%), technical (18%), lack of awareness (9%) …

A Deep Reinforcement Learning Approach With Prioritized Experience Replay And Importance Factor For Makespan Minimization In Manufacturing, Jose Napoleon Martinez

LSU Doctoral Dissertations

In this research, we investigated the application of deep reinforcement learning (DRL) to a common manufacturing scheduling optimization problem, max makespan minimization. In this application, tasks are scheduled to undergo processing in identical processing units (for instance, identical machines, machining centers, or cells). The optimization goal is to assign the jobs to be scheduled to units to minimize the maximum processing time (i.e., makespan) on any unit.

Machine learning methods have the potential to "learn" structures in the distribution of job times that could lead to improved optimization performance and time over traditional optimization methods, as well as to adapt …

Optimization In The Application Of Varnishes Barrier On Cartonboard Packaging, Andre Ramalheiro De Andrade, Maria Isabel Rodrigues Phd, Eduardo Luiz Machado Phd

Journal of Applied Packaging Research

In this work adjustments in the rotogravure printing process are proposed to the varnish water vapor transmission rate (WVTR) aiming to obtain results smaller than 20g/m²/24h. One case study was used for the propositions for improvements, where focused on varnish application process in a gravure printer for an eight-printing unit cartonboard packaging, maximum printing speed of 175 m/min and a 285 g/m² weight cartonboard. The possible variables that influenced the WVTR result were selected from the technical expertise of the people involved in the project, the analysis in the printing process with the application of directed trials using experimental designs …

Assessment Of The Impacts Of Climate Variability On Hydropower Generation: A Case Study Of The New Pangani Falls, Tanzania, Dativa Byarufu

Tanzania Journal of Engineering and Technology (TJET)

Climate change poses potential impacts on hydropower generation either positively by increasing or negatively by decreasing river flow. This study assessed the impacts of climate variability on hydropower with a focus on the New Pangani Falls in Tanzania. Rainfall and temperature time series data from 1980-2014 were analyzed in relation to river discharge and associated impacts to hydropower generation. The Man-Kendall test was used to detect trend in both annual and seasonal time series. The results showed a negative trend in annual rainfall with Z= -2.41 at α = 0.05 and the slope Q = -0.964. Seasonal trend analysis showed …

An Improved Earned Value Management Method Integrating Quality And Safety, Brian Briggs

LSU Doctoral Dissertations

The construction industry invests significant time and money to improve quality and safety while reducing cost and schedule impacts. The industry has a sincere desire to improve construction project management methods to improve efficiency. Historically, quality and safety underperformances result from undermanaged quality control and safety activities. The cost and schedule impacts associated with poor quality work have always had an impact on construction operations. The unprecedented challenges and uncertainties of COVID-19 highlighted the need to improve the Earned Value Management (EVM) method within construction to reflect these quality and safety activities. The central goal of this dissertation is to …

Optimization Of Vaccine Supply Chains In Low- And Middle-Income Countries Utilizing Drones, Maximilian Kolter

Graduate Theses and Dissertations

Despite tremendous efforts from governments and humanitarian organizations, millions of children in low- and low-middle-income countries (LICs and LMICs) are still excluded from the benefits of immunization. The vaccine distribution in LICs and LMICs is challenging for several reasons, such as limited cold chain capacities, vaccine wastage, uncertain demand, and lack of access to immunization services. A promising avenue to address these issues is the utilization of drones for vaccine delivery. Drones can fly at high speed on direct paths and could enable on-demand deliveries to mitigate limited storage capacities. Further, their independence of road networks could allow them reaching …

Development Of A Marine Biodegradable Target Balloon, Blake Samuel Robinson, Arash Sam Akhavi, David Leonardo Albarran-Martinez

Materials Engineering

The US Navy utilizes PVC target balloons, known as Killer Tomatoes, that are inflated onboard a naval vessel then deployed into the ocean to calibrate a variety of weaponry. The Navy has requested the investigation of biodegradable polymers to replace the PVC in attempts to reduce ocean waste that is generated from the leftover PVC material. After communicating with American Pacific Plastic Fabricators (APPF), the current manufacturer of the Killer Tomatoes, we gained an understanding of the manufacturing process and the material requirements that would allow a new material to be integrated into their current process. Two proprietary, trial polymers …

In-Situ Process Monitoring For Metal Additive Manufacturing (Am) Through Acoustic Technique, Md Shahjahan Hossain

College of Graduate Studies: Theses & Dissertations

Additive Manufacturing (AM) is currently a widely used technology in different industries such as aerospace, medical, and consumer products. Previously it was mainly used for prototyping of the products, but now it is equally valuable for commercial product manufacturing. More profound understanding is still needed to track and identify defects during the AM process to ensure higher quality products with less material waste. Nondestructive testing becomes an essential form of testing for AM parts, where AE is one of the most used methods for in situ process monitoring. The Acoustic Emission (AE) approach has gained a reputation in nondestructive testing …

A Framework For Using Fused Image Data In Statistical Process Control, Shengfeng Chen

Dissertations

The use of image data in manufacturing quality control systems has grown rapidly over the years. Technological advancements in imaging devices (e.g., digital cameras, x-ray scanners, infrared cameras) have provided convenient and cost-effective ways to obtain images. These images contain important quality features (e.g., textures and product dimensions) that can be used to monitor, diagnose, predict, and control manufacturing processes. A key tool for monitoring images is statistical process control charts. Integrating images of parts to detect process shifts can significantly improve a quality systems efficiency. Unfortunately, appropriate techniques that take full advantage of data-rich images for control charting are …

Dual-Axis Solar Tracker, Bryan Kennedy

All Undergraduate Projects

Renewable energies, and fuels that are not fossil fuel-based, are one of the prolific topics of debate in modern society. With climate change now becoming a primary focus for scientists and innovators of today, one of the areas for the largest amount of potential and growth is that of the capturing and utilization of Solar Energy. This method involves using a mechanical system to track the progression of the sun as it traverses the sky throughout the day. A dual-axis solar tracker such as the one designed and built for this project, can follow the sun both azimuthally and in …

The Potentials Of Faecal Sludge Treatment Using Local Conditioners In Tanzania: A Review, Doglas Benjamin1

Tanzania Journal of Engineering and Technology (TJET)

Worldwide, every day human beings generate millions of tons of Faecal Sludge (FS), which is rich in water, nutrients, energy, and organic compounds. Yet FS is not being managed in a way that permits us to derive value from its reuse, while at the same time, millions of farmers struggle with depleted soils and lack of water. In most of the developing countries, energy for cooking is mainly derived from cutting of trees, either as wood or charcoal. Resource recovery and reuse from FS can create livelihoods, enhance food security, support green economies, reduce waste and contribute to cost recovery …

Optimizing Block-Stacking Operations With Relocation, Hueon Lee

Graduate Theses and Dissertations

The focus of the dissertation is developing the optimization problem of finding the minimum-cost operational plan of block stacking with relocation as well as devising a solution procedure to solve practical-sized instances of the problem. Assuming changeable row depth instead of permanent row depth, this research is distinguished from conventional block stacking studies.

The first contribution of the dissertation is the development of the optimization problem under the assumption of deterministic demand. The problem is modeled using integer programming as a variation of the unsplittable multi-commodity flow problem. To find a good feasible solution of practical-sized instances in reasonable time, …

Reliability Estimation Of Reciprocating Seals Based On Multivariate Dependence Analysis And It's Experimental Validation, Chao Zhang, Rentong Chen, Shaoping Wang, Yujie Qian, Mileta M. Tomovic

Engineering Technology Faculty Publications

Accurate reliability estimation for reciprocating seals is of great significance due to their wide use in numerous engineering applications. This work proposes a reliability estimation method for reciprocating seals based on multivariate dependence analysis of different performance indicators. Degradation behavior corresponding to each performance indicator is first described by the Wiener process. Dependence among different performance indicators is then captured using D-vine copula, and a weight-based copula selection method is utilized to determine the optimal bivariate copula for each dependence relationship. A two-stage Bayesian method is used to estimate the parameters in the proposed model. Finally, a reciprocating seal degradation …

Ultrasonic Nondestructive Evaluation Of Metal Additive Manufacturing., Venkata Karthik Nadimpalli

Electronic Theses and Dissertations

Metal Additive Manufacturing (AM) is increasingly being used to make functional components. One of the barriers for AM components to become mainstream is the difficulty to certify them. AM components can have widely different properties based on process parameters. Improving an AM processes requires an understanding of process-structure-property correlations, which can be gathered in-situ and post-process through nondestructive and destructive methods. In this study, two metal AM processes were studied, the first is Ultrasonic Additive Manufacturing (UAM) and the second is Laser Powder Bed Fusion (L-PBF). The typical problems with UAM components are inter-layer and inter-track defects. To improve the …