Industrial Engineering Commons^™

Prevention Vs Detection: A Discrete-Event Simulation Assessment Of Inspection Staffing, Pick-To-Light, And Ai-Based Inspection In Aerospace Wire Harness Kitting, Jorge Mares

Open Access Theses & Dissertations

Aerospace wire harness manufacturing operates under conditions that standard industrial engineering methods were not designed to address. Volumes are low, configurations change between orders, assembly is performed manually by certified labor that cannot be expanded quickly, and IPC/WHMA-A-620 Class 3 acceptance requires that every unit be verified rather than sampled. Kit assembly concentrates the resulting risk, because each item retrieved from the rack is an independent selection decision, and the attributes distinguishing a correct item from an incorrect one are frequently not visible to the operator. Errors introduced there are discovered downstream, after substantial certified labor has been invested. A …

A Digital Twin Approach To Job Shop Scheduling: Simulation And Optimization In Anylogic, Alan Alejandro Corral Lopez

Open Access Theses & Dissertations

In complex manufacturing environments such as job shops, machine breakdowns and maintenance activities can significantly disrupt production flow, leading to delays, bottlenecks, and reduced throughput. This thesis presents the development of a digital twin for a job shop system using AnyLogic simulation software to evaluate the effectiveness of fallback routing logic, where jobs are dynamically rerouted to alternative machines when primary machines are unavailable due to scheduled and unscheduled events. The digital twin replicates real-world job shop conditions, incorporating variable job sequences, machine-specific processing times, and both preventive and corrective maintenance schedules. Two scenarios were compared: a baseline configuration with …

A Design And Analysis Of Computer Experiments Approach To Water Distribution Network Seismic Rehabilitation Optimization, Uthman Abiola Kareem

Industrial, Manufacturing, and Systems Engineering Dissertations - Archive

Water is an essential part of human life. However, there are critical infrastructures that enable water availability in communities and homes. One of such is a water distribution network. Water distribution network performance depends on its reliability, which could be threatened by external agents like earthquakes. When earthquakes occur, they cause damages on some pipes within the distribution network and this limits performance of water distribution network. While earthquakes cannot be prevented, effective maintenance intervention may reduce the impact of earthquakes on water distribution networks. In order to develop an effective maintenance plan, researchers approach it in different ways. However, …

An Emergency Response System To Assist The Movement Of Vehicles During Emergency Operations In Urban Transportation Networks, Jamal Nahofti Kohneh

All Dissertations

Emergency responders need to arrive at the emergency scene as soon as possible, but operating vehicles under emergency conditions can pose a risk to both the responders and other road users, potentially resulting in crashes or delays in emergency operations. In this research, an emergency response system is proposed to assist emergency and non-emergency response vehicles (ERVs and non-ERVs) during emergency operations in a connected vehicle environment. This system collects the information from connected ERVs and non-ERVs, utilizes this information as inputs in the proposed models, and sends instruction messages back to vehicles. The proposed models provide the fastest ERV …

Development Of Electric Vehicle Charging Station Microgrid With Simulation Modelling, Tenzin Lhaden

Open Access Theses & Dissertations

The rapid adoption of electric vehicles (EVs) necessitates innovative solutions to overcome challenges in energy management, sustainability, and grid reliance. This research develops a hybrid simulation model for EV charging stations, integrating renewable energy sources, such as solar photovoltaic (PV) systems, with energy storage systems (ESS). Leveraging discrete-event simulation (DES) and agent-based modeling (ABM) in AnyLogic, the model offers a comprehensive analysis of charging station operations, incorporating stochastic EV arrivals, dynamic energy allocation, and user-defined customization.Key contributions include the development of hybrid simulation model integrating solar PV, energy storage, and energy management systems (EMS) that dynamically optimizes energy distribution from …

Comparing North American Professional Sports League Season Formats Using Monte Carlo Simulation, Lathan Gregg

Industrial Engineering Undergraduate Honors Theses

Each NFL, NBA, and MLB season consists of a regular season, in which teams play a set number of scheduled games and a playoff, in which qualifying teams compete for a championship. At the conclusion of each season, teams are ranked based on their performance throughout the season. This study aims to investigate the ability of each league's season format to accurately rank teams using Monte Carlo simulation. Matches between two teams are simulated by using the team’s assigned strength ranks to calculate a winning probability for each team. The winning probabilities are simulated with different skill values, dictating how …

Optimization Of Human Interactions In The College Campus Model Via Simio Integration, Benjamin E. Chaback

Doctoral Dissertations and Master's Theses

College campuses are a significant part of life in some cities. Many students each year attend university, pursuing additional knowledge from faculty members. Both staff and faculty members rely on these students to have successful jobs and to ensure the university functions. Yet recently, more and more students are attending, leading to overcrowding, lower admission rates, and difficulty getting into good programs. Previous work exists on qualitative student affairs and quantitative retention data, yet little on using simulations to model this problem. This work aimed to (a) Determine the ability to successfully model human interactions/people flow on a college campus, …

A Simulation Model Analysis In The Us-Mexico Border, Carlo A. Zorola, Hiram Moya, Aditya Akundi

Manufacturing & Industrial Engineering Faculty Publications

Supply Chain (SC) is the flow of goods or services between supply and demand points. New or innovative strategies in SC have been researched and developed to deal with disruptive events, such as COVID-19, hurricanes, geopolitical, and even climate change. These challenges create supply imbalances, logistical challenges, and policy restrictions for transborder commerce. The DHS has implemented the Free and Secure Trade (FAST) program in both the US-Mexico and US-Canada border. These lanes are dedicated queues for commercial vehicles. In 2022, the government of Nuevo León, México, opened a dedicated lane just for Tesla´s northbound commercial traffic. There has been …

Reliability Modeling And Improvement Of Critical Infrastructures: Theory, Simulation, And Computational Methods, José Carlos Hernández Azucena

Graduate Theses and Dissertations

This dissertation presents a framework for developing data-driven tools to model and improve the performance of Interconnected Critical Infrastructures (ICIs) in multiple contexts. The importance of ICIs for daily human activities and the large volumes of data in continuous generation in modern industries grant relevance to research efforts in this direction. Chapter 2 focuses on the impact of disruptions in Multimodal Transportation Networks, which I explored from an application perspective. The outlined research directions propose exploring the combination of simulation for decision-making with data-driven optimization paradigms to create tools that may provide stakeholders with optimal policies for a wide array …

Simulating Emergency Evacuation Response In An Auditorium Space, Anna Lee

Industrial Engineering Undergraduate Honors Theses

The successful execution of emergency evacuations is very important for the protection of the public. Some emergency events, such as fires, can occur with very little warning and turn into a dangerous situation in less than a minute. With high population densities, universities have increased risk involved with evacuations. One specific area that presents high risk is auditorium spaces such as lecture halls with high densities combined with added barriers such as tables and chairs. The ability to assess a building’s emergency preparedness is necessary for keeping the public safe. Simulation is a way to conduct a theoretical event and …

Essays On Perioperative Services Problems In Healthcare, Amogh S. Bhosekar

All Dissertations

One of the critical challenges in healthcare operations management is to efficiently utilize the expensive resources needed while maintaining the quality of care provided. Simulation and optimization methods can be effectively used to provide better healthcare services. This can be achieved by developing models to minimize patient waiting times, minimize healthcare supply chain and logistics costs, and maximize access. In this proposal, we study some of the important problems in healthcare operations management. More specifically, we focus on perioperative services and study scheduling of operating rooms (ORs) and management of necessary resources such as staff, equipment, and surgical instruments. We …

Analyzing The Supply Chain Operation Of A Fast-Food Restaurant Using Simulation Modeling And Developing A Cost Estimation Optimization Model In The Disruption Period, Amit Kumar Saha

Open Access Theses & Dissertations

Supply chain operation performance is a much-discussed topic over the last decade which will lead to optimizing the resources required to provide the necessary level of customer service to a specific segment and improve customer service through increased product availability and reduced order cycle time. During disruption in supply chain, performance parameter changes, and the overall supply chain cost at each stage increases. External factors such as labor shortages, delayed and costly supplies, and decreased demand also contribute to this cost. This thesis work presents a research-focused analysis of a small pizza shop, under circumstances that include the loss of …

Computation Of Risk Measures In Finance And Parallel Real-Time Scheduling, Yajuan Li

Dissertations

Many application areas employ various risk measures, such as a quantile, to assess risks. For example, in finance, risk managers employ a quantile to help determine appropriate levels of capital needed to be able to absorb (with high probability) large unexpected losses in credit portfolios comprising loans, bonds, and other financial instruments subject to default. This dissertation discusses the computation of risk measures in finance and parallel real-time scheduling.

Firstly, two estimation approaches are compared for one risk measure, a quantile, via randomized quasi-Monte Carlo (RQMC) in an asymptotic setting where the number of randomizations for RQMC grows large, but …

Simulating Electric Vehicle Short-Notice Wildfire Evacuation In California Rural Communities, Gudrun Derickson

Master's Theses

The transportation sector in California has begun a shift toward adopting Electric Vehicles (EVs) as a primary source of individual and corporate mobility. The US Government and the State of California are initiating public-sector financed charging station infrastructure to help in this change-over to EVs. Automobile companies and private enterprises are also heavily investing in Battery Electric Vehicle (BEV) infrastructure going forward. The state of California is subject to natural disasters such as Fire, Earthquakes, and periodic flooding. Increasing numbers of BEVs may add new challenges to mass evacuations that are often associated with natural disasters. This work focuses on …

Eagle Medical Tray Denesting & Debris Removal Process, Nicholas Allen Ungefug, Noah Chavez, Susana Shu-Lin Okhuysen, Michael Augustine Pennington

Industrial and Manufacturing Engineering

Eagle Medical Incorporated is a contract medical device packaging and sterilization company. The company purchases thermoformed medical packaging trays, which maintain the sterility of medical devices, from various manufacturers. To ensure packaging quality and to prevent cleanroom contamination, Eagle Medical inspects and sterilizes each blister tray that they order. This process is an essential non-value-added activity that creates a bottleneck. Cleanroom employees must stop packaging medical devices and attend to the processing of blister trays and packaging solutions. The blister trays arrive at Eagle’s facility in nested stacks. Vibration and movement during shipping further compresses the stacks, which makes separation …

Supply Chain Optimization Of A Local Small Business From The Food-Service Industry Using Simulation Models, Aimee Montalvo

Open Access Theses & Dissertations

Various supply chain disruptions can cause revenue losses, low productivity, and damaged reputations. Some examples of such disruptions include increased supply costs, labor shortages, pandemics, natural disasters, or transportation delays. For instance, during the COVID-19 pandemic, several small and medium enterprises (SMEs) suffered greatly from labor shortages, delayed and costly supplies, and decreased demand. In this research, we present a case study of a small local business from the fast-food industry that experienced the loss of employees and delays and analyzed the increased cost of supplies. We created visualization modules with the SMEs supply chain performance measures to see the …

Enabling The “Easy Button” For Broad, Parallel Optimization Of Functions Evaluated By Simulation, Andrew Gibson

Graduate Theses and Dissertations

Java Optimization by Simulation (JOBS) is presented: an open-source, object-oriented Java library designed to enable the study, research, and use of optimization for models evaluated by simulation. JOBS includes several novel design features that make it easy for a simulation modeler, without extensive expertise in optimization or parallel computation, to define an optimization model with deterministic and/or stochastic constraints, choose one or more metaheuristics to solve it and run, using massively parallel function evaluation to reduce wall-clock times.

JOBS is supported by a new language independent, application programming interface (API) for remote simulation model evaluation and a serverless computing environment …

Identification Of Moving Bottlenecks In Production Systems, Funmilayo Mofoluwasola Adeyinka

Graduate Theses, Dissertations, and Problem Reports (ETD)

Manufacturing sector have been plagued by bottlenecks from time immemorial, leading to loss of productivity and profitability, various research effort has been expended towards identifying and mitigating the effects of bottlenecks on production lines. However, traditional approaches often fail in identifying moving bottlenecks. The current data boom and giant strides made in the machine learning field proffers an alternative means of using the large volume of data generated by machines in identifying bottlenecks. In this study, a hierarchical agglomerative clustering algorithm is used in identifying potential groups of bottlenecks within a serial production line.

A serial production line with five …

Optimization And Simulation Models To Improve Access To Organ Transplantation In The United States., Fatemeh Karami

Electronic Theses and Dissertations

Organ allocation in the U.S. is administrated by the United Network of Organ Sharing (UNOS). UNOS’s mission is to ensure fair and equitable allocation of organs as stated in the Code of Federal Regulations, which reads "neither place of residence nor place of listing shall be a major determinant of access to transplant". Despite the regulations, there has been endless controversy surrounding the disparity in access to organ transplants. In this context, the primary research goal in this dissertation was to reduce geographic disparity in access to transplants in the U.S., with a focus on heart and kidney transplants. To …

A Simulation Approach To Evaluate The Impact Of Breast Cancer Overdiagnosis On Patient Outcomes, Sierra Wagner

Industrial Engineering Undergraduate Honors Theses

Breast cancer overdiagnosis risk is difficult to estimate and varies significantly across current research. This research establishes a simulation approach to examine the relationship between breast cancer overdiagnosis and patient outcome and understand the impact that the range of breast cancer overdiagnosis rate estimates in the current literature has on patient outcomes. Overdiagnosis is represented in this study by a set of disease regression probabilities. Using microsimulation, we evaluate patient outcome, measured by number of mammograms and lifetime breast cancer mortality risk, as a function of treatment policy and regression probability. We use numerical experiments to evaluate treatment policies and …

Energy Forensics Analysis, Rupa Das

Graduate Theses, Dissertations, and Problem Reports (ETD)

The energy consumed by a building can reveal information about the occupants and their activities inside the building. This could be utilized by industries and law enforcement agencies for commercial or legal purposes. Utility data from Smart Meter (SM) readings can reveal detailed information that could be mapped to foretell resident occupancy and type of appliance usage over desired time intervals. However, obtaining SM data in the United States is laborious and subjected to legal and procedural constraints. This research develops a user-driven simulation tool with realistic data options and assumptions of potential human behavior to determine energy usage patterns …

Evaluation Of Data Collection Operations For Real-Time Influenza Surveillance During An Emergency, Yuwen Gu

Dissertations

It is unclear how data collection operations for surveillance alter the disease portrayal that influenza reported trends attempt to provide during an emergency. This study developed a model that simulates the collection and testing of influenza specimens after an outbreak is declared in Michigan. It performed simulation based optimization to understand which operational factors affect the biases between the growth rates of original and observed influenza incidence trends, and to quantify the predictive power of the influenza incidence trends at different points of data collection. The results show that emergency driven high risk perception increases the reporting, which leads to …

Bmap/G/C Queueing Model With Group Clearance Useful In Telecommunications Systems – A Simulation Approach, Srinivas Chakravarthy, Alexander Rumyantsev

Industrial & Manufacturing Engineering Publications

Queueing models in which customers or messages arrive in batches with inter-arrival times of batches possibly correlated and services rendered in batches of varying sizes play an important role in telecommunication systems. Recently queueing models of BMAP/G/1-type in which a new type of group clearance was studied using embedded Markov renewal process as well as continuous time Markov chain whose generator has a very special structure. In this paper, we generalize these models to multi-server systems through simulation approach. After validating the simulation model for the single server case, we report our simulated results for much more general situations.

Simulating Alternative Tuberculosis Diagnosis Methods In Underdeveloped Countries, Luke Turner

Industrial Engineering Undergraduate Honors Theses

Tuberculosis is the deadliest infectious disease in the world; it is especially rampant in underdeveloped countries because they do not have the infrastructure, technology, or funding to properly combat the infection. However, the development of portable point-of-care diagnosis machines can reverse this epidemic as they far surpass conventional laboratory identification. The question now is where to place these machines, which is a difficult decision with a lack of data. Therefore, a flexible simulation model is created to test the implementation of these machines with different countries and configurations. The simulation tests the baseline model and three proposed implementations of the …

Modeling Of Complex Parts For Industrial Waterjet Cleaning, Braden James

Graduate Theses and Dissertations

Industrial high-pressure waterjet cleaning is common to many industries. The modeling in this paper functions inside a collaborative robotic framework for high mix, low volume processes where human robot collaboration is beneficial. Automation of pressure washing is desirable for economic and ergonomic reasons. An automated cleaning system needs path simulation and analysis to give the operator insight into the predicted cleaning performance of the system. In this paper, ablation, the removal of a substrate coating by waterjet, is modeled for robotic cleaning operations. The model is designed to work with complex parts often found in spray cleaning operations, namely parts …

Foster Care Support Foundation Volunteer And Capital Outreach Analysis, Abeer Bhatti, Alexandro Martinez, Sunny Patel, Desmond Vail

Senior Design Project For Engineers

Care Support Foundation (FCSF) provides free goods to children in Georgia. Annually, 11,000 volunteers are needed to deal with the massive influx of donations and fundraising events. Through our analyses, we aim to make recommendations to the FCSF, which can help raise funds and implement mitigating strategies that would increase funds and improve the foundation.

Optimization Of Automated Guided Vehicles (Agv) Fleet Size With Incorporation Of Battery Management, Ahmed Hamdy

Engineering Management & Systems Engineering Theses & Dissertations

An important aspect in manufacturing automation is material handling. To facilitate material handling, automated transport systems are implemented and employed. The AGV (automated guided vehicle) has become widely used for internal and external transport of materials. A critical aspect in the use of AGVs is determining the number of vehicles required for the system to meet the material handling requirements.

Several models and simulations have been applied to determine the fleet size. Most of these models and simulations do not incorporate the battery usage of the vehicles and the effect it can have on the throughput and the number of …

Connected Alerts Across Manufacturing Facilities, Jordan J. Moy

Industrial and Manufacturing Engineering

The lack of communication during a large project can result in costly delays when striving to achieve previously defined benchmarks. Often times, each part of a project will require verification from an employee of a specified area of expertise before being allowed to advance to the next stage. Finding these individuals can be extremely hard due to the large, spread out campus of manufacturing facilities as well as the numerous projects the company is concurrently working on. These floor support requests can sometimes take from an hour to even a whole work day, causing major delays in the production schedule. …

Dispensing Medical Countermeasures In Public Health Emergencies Via Home Health Agencies And Points Of Distribution, Anna Hudgeons

Industrial Engineering Undergraduate Honors Theses

A major concern regarding emergency preparedness on the state government level involves the handling and dispensing of the Strategic National Stockpile (SNS) of medicinal supplies. Each state is required to update and maintain a plan of action for dispensing SNS materials that would effectively provide care to the state’s population in times of distress. This research evaluates a state’s ability to dispense an adequate amount of medicine to her population in a timely manner, specifically after it has been received by the state government. Although simulation modeling has previously been utilized to replicate the dispensing process at pre-designated points of …

Simulation-Based Analysis And Optimization Of The United States Army Performance Appraisal System., Lee A. Evans

Electronic Theses and Dissertations

In this dissertation, a discrete event simulation framework is considered to replicate the dynamics, structure, and regulatory constraints placed on the officers in the U.S. Army. Using performance appraisal data provided by the United States Army Human Resources Command, we create a multi-objective response function that quantifies the human behavior associated with evaluating subordinates. Utilizing simulation-optimization techniques for model validation enables estimating unknown input parameters, such as human behavior, based on historical data. Furthermore, the model allows users to analyze the effects of current constraints on the evaluation system and the effects of proposed personnel policy changes.The effectiveness of the …